Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended
by the manufacturer. Dispose of used batteries according to
the manufacturer’s instructions.
CAUTION
Double-pole/neutral fusing.
SERVICE
MANUAL
DC-2050
R
Safety precautions
This booklet provides safety warnings and precautions for our service
personnel to ensure the safety of their customers, their machines as well
as themselves during maintenance activities. Service personnel are
advised to read this booklet carefully to familiarize themselves with the
warnings and precautions described here before engaging in
maintenance activities.
Safety warnings and precautions
Various symbols are used to protect our service personnel and
customers from physical danger and to prevent damage to their
property. These symbols are described below:
DANGER: High risk of serious bodily injury or death may result from
insufficient attention to or incorrect compliance with warning
messages using this symbol.
WARNING: Serious bodily injury or death may result from insufficient
attention to or incorrect compliance with warning messages
using this symbol.
CAUTION: Bodily injury or damage to property may result from
insufficient attention to or incorrect compliance with warning
messages using this symbol.
Symbols
The triangle (
and caution. The specific point of attention is shown inside
the symbol.
) symbol indicates a warning including danger
General warning.
Warning of risk of electric shock.
Warning of high temperature.
indicates a prohibited action. The specific prohibition is
shown inside the symbol.
General prohibited action.
Disassembly prohibited.
indicates that action is required. The specific action
required is shown inside the symbol.
General action required.
Remove the power plug from the wall outlet.
Always ground the copier.
1. Installation Precautions
WARNING
• Do not use a power supply with a voltage other than that specified.
Avoid multiple connections to one outlet: they may cause fire or electric
shock. When using an extension cable, always check that it is
adequate for the rated current. ...............................................................
• Connect the ground wire to a suitable grounding point. Not grounding
the copier may cause fire or electric shock. Connecting the earth wire
to an object not approved for the purpose may cause explosion or
electric shock. Never connect the ground cable to any of the following:
gas pipes, lightning rods, ground cables for telephone lines and water
pipes or faucets not approved by the proper authorities.........................
CAUTION
• Do not place the copier on an infirm or angled surface: the copier may
tip over, causing injury. ...........................................................................
• Do not install the copier in a humid or dusty place. This may cause fire
or electric shock......................................................................................
• Do not install the copier near a radiator, heater, other heat source or
near flammable material. This may cause fire. .......................................
• Allow sufficient space around the copier to allow the ventilation grills to
keep the machine as cool as possible. Insufficient ventilation may
cause heat buildup and poor copying performance................................
• Always handle the machine by the correct locations when moving it. ....
• Always use anti-toppling and locking devices on copiers so equipped.
Failure to do this may cause the copier to move unexpectedly or
topple, leading to injury. ..........................................................................
• Avoid inhaling toner or developer excessively. Protect the eyes. If toner
or developer is accidentally ingested, drink a lot of water to dilute it in
the stomach and obtain medical attention immediately. If it gets into the
eyes, rinse immediately with copious amounts of water and obtain
medical attention.....................................................................................
• Advice customers that they must always follow the safety warnings and
precautions in the copier’s instruction handbook. ...................................
2. Precautions for Maintenance
WARNING
• Always remove the power plug from the wall outlet before starting
• Check that the power cable covering is free of damage. Check that the
power plug is dust-free. If it is dirty, clean it to remove the risk of fire or
electric shock. .........................................................................................
• Never attempt to disassemble the optical unit in machines using lasers.
Leaking laser light may damage eyesight...............................................
• Handle the charger sections with care. They are charged to high
potentials and may cause electric shock if handled improperly..............
CAUTION
• Wear safe clothing. Avoid wearing loose clothing or accessories such
as ties which may be caught in rotating sections....................................
• Use utmost caution when working on a powered machine. Keep away
from chains and belts..............................................................................
• Handle the fixing section with care to avoid burns as it can be
• After maintenance, always check that all the parts, screws, connectors
and wires that were removed, have been refitted correctly. Special
attention should be paid to any forgotten connector, trapped wire and
First copy time ………………… 4.9 s or less (A4/11" × 81/2", 100% magnification,
manual exposure)
Warm-up time ………………… 45 s or less (room temperature 20°C/68°F, 65% RH)
Paper feed system ……………Automatic feed from the paper drawer
Capacity: 250 sheets of 80 g/m
Manual feed from the bypass table
Capacity: 50 sheets of 80 g/m
Multiple copying ……………… 1 – 100 copies
Photoconductor ……………… OPC (drum diameter 60 mm)
Charging system ……………… Single positive corona charging (drum potential: 850 V DC)
Exposure system ………………Slit exposure
Lens …………………………… Fixed-focal lens, f: 215 mm, F8.0
Light source ……………………Halogen lamp, 350 W
Developing system ……………Dry, magnetic brush
Developer: 2-component, ferrite carrier and N27T black
toner
Toner density control: toner sensor
Toner replenishing: automatic from a toner hopper
Transfer system ……………… Single positive corona charging, 5.2 kV DC
Separation system …………… Single AC corona charging, 4.1 kV AC
2
2
1-1-1
1AF
Fixing system …………………Heat roller
Heat source: halogen heater (980 W)
Control temperature: 175°C/347°F (at normal ambient
temperature)
Abnormally high temperature protection devices:
140°C/284°F and 150°C/302°F thermostats
Fixing pressure: 127.4 N
Charge erasing system ……… Exposure by cleaning lamp
Cleaning system ……………… Cleaning blade
Functions ……………………… (1) Self-diagnostics
(2) Simulation
(3) Auto clear (30 – 270 s, in intervals of 30 s)
(4) Auto start
(5) Auto shutoff (15 – 120 min, in intervals of 15 min)
(6) Auto preheat/energy saving (5 – 45 min,
in intervals of 5 min)
(7) Auto exposure
(8) Photo mode
(9) Manual magnification selection
(10) Auto magnification selection (by original size entry)
(11) Auto paper selection (by original size entry)
(12) Auto selection (when the ADF is used)
Power source …………………220 – 240 V AC, 50/60 Hz, 6.3 A
Rated power consumption …… 1450 W
Dimensions ……………………775 (W) × 590 (D) × 375 (H) mm
1-2-2 Developer and toner ........................................................................... 1-2-1
1AF
1-1-7
1AF
1-1-8
1AF
1-2-1 Drum
Note the following when handling or storing the drum.
• When removing the image formation unit, never expose the drum surface to strong direct
light.
• Keep the drum at an ambient temperature between –20°C/ –4°F and 40°C/104°F and at
a relative humidity not higher than 85%RH. Avoid abrupt changes in temperature and
humidity.
• Avoid exposure to any substance which is harmful to or may affect the quality of the drum.
• Do not touch the drum surface with any object. Should it be touched by hands or stained
with oil, clean it.
• If the machine is left open for more than 5 minutes for maintenance, remove the drum and
store it in the drum storage bag (P/N 78369020).
1-2-2 Developer and toner
Store the developer and toner in a cool, dark place. Avoid direct light, high humidity and
temperature.
1-2-1
CONTENTS
1-3 Mechanical Construction
1-3-1 Part names and their functions ........................................................... 1-3-1
The paper feed section consists of the primary feed and secondary feed subsections.
Primary feed conveys paper from the paper drawer or the bypass table to the upper and
lower registration rollers, at which point secondary paper feed takes place and the paper
travels to the transfer section in sync with the exposure timing.
CN12-2
CN17-2
CN2-2
CN2-4
CN14-2
MPCB
RSOL
RSW
PFSOL
Figure 1-3-7 Paper feed section block diagram
BYPPLSW
BYPSOL
1-3-7
DC-2050 (MCE) S/M
1AF
(1-1) Paper feed from the paper drawer
The paper drawer consists of the drawer bottom plate, drawer springs and other components
and can hold up to 250 sheets of copy paper.
Paper is fed out of the drawer by the rotation of paper feed pulleys A and B.
Prescan start
Print key
HPSW
RSW
SM
PFSOL
RSOL
250 ms
A
BC D
147 P+140 ms *
1
100 ms
Auto exposure mode, A4/11" × 81/2" copy paper, magnification ratio 100%
*1 Varies depending on the setting by simulation 27.
Timing chart 1-3-1 Paper feed from the paper drawer
A When the print key is pressed, the paper feed solenoid (PFSOL) turns on for 250 ms,
rotating paper feed pulleys A and B to perform primary feed. Then the paper is fed by
the upper and lower registration rollers and its leading edge stops at the registration
stopper to create slack in the paper before registration.
B The leading edge of the paper turns the registration switch (RSW) on.
C The scanner starts scanning and the home position switch (HPSW) turns off. After 147
pulses + 140 ms, the registration solenoid (RSOL) turns on and the registration stopper
lowers. The lower registration and pre-transfer rollers convey the paper to start
secondary feed.
D 100 ms after the trailing edge has turned the registration switch (RSW) off, the registration
solenoid (RSOL) turns off to complete secondary paper feed.
1-3-8
DC-2050 (MCE) S/M
1AF
(1-2) Paper feed from the bypass table
The bypass table can hold up to 50 sheets of paper at one time.
When the print key is pressed, the bypass solenoid (BYPSOL) turns on, rotating the bypass
upper pulley, while the bypass lift is raised until the paper comes into contact with the bypass
upper pulley. The paper on the bypass table is then conveyed to the secondary paper feed
section.
The bypass lower pulley rotates opposite to the paper feed direction so that the torque limiter
prevents multiple sheets from being fed at one time.
Prescan start
Print key
HPSW
RSW
SM
BYPSOL
RSOL
250 ms
A
BC D
147 P+140 ms *
1
100 ms
Auto exposure mode, A4/11" × 81/2" copy paper, magnification ratio 100%
*1 Varies depending on the setting by simulation 27.
Timing chart 1-3-2 Paper feed from the bypass table
A When the print key is pressed, the bypass solenoid (BYPSOL) turns on for 250 ms, which
raises the bypass lift and rotates the bypass lower pulley to perform primary paper feed.
The paper is then fed by the upper and lower registration rollers until the leading edge
stops at the registration stopper to create slack in the paper before registration.
B The leading edge of the paper turns the registration switch (RSW) on.
C The scanner starts scanning and the home position switch (HPSW) turns off. After 147
pulses + 140 ms, the registration solenoid (RSOL) turns on and the registration stopper
lowers. The lower registration and pre-transfer rollers convey the paper to start
secondary feed.
D 100 ms after the trailing edge of the paper turns the registration switch (RSW) off, the
registration solenoid (RSOL) turns off to complete secondary paper feed.
1-3-9
DC-2050 (MCE) S/M
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