Miris Ultrasonic User Manual

Page 1
Miris Ultrasonic Processor
English
USER MANUAL
Page 2
Page 3
READ THE MANUAL BEFORE USING THE INSTRUMENT
PREFACE
Thank you for choosing the Miris Ultrasonic Processor. Please read this manual carefully before starting to use the instrument.
Miris Ultrasonic Processor is used to prepare milk samples for macronutrient analysis using Miris HMA™ - Human Milk Analyzer. By the application of high-frequency ultrasonic waves, the milk sample will be homogenised in a simple and convenient manner.
© Copyright 2018 Miris AB, all rights reserved. This manual is protected by copyright. Distribution and copying in any form of the content is prohibited without the explicit and written consent of Miris AB.
Contact information
address
web e-mail telephone
Manufacturer information
address SONICS & MATERIALS INC.
Document information
name ID revision issue date article number
Product information
name article number standard
MIRIS AB Kungsgatan 115 753 18 Uppsala Sweden www.MirisSolutions.com info@MirisSolutions.com +46 18 14 69 07
53 Church Hill Road Newtown, CT 06470 USA
Miris Ultrasonic Processor User Manual M&S003-22a 2 2018-04-03 36-06-201
Miris Ultrasonic Processor 08-04-201 2014/30/EU Electromagnetic Compatibility Directive 2014/35/EU Low Voltage Directive 2011/65/EU RoHS 2 Directive
Miris Ultrasonic Processor User Manual | 3
Page 4
TABLE OF CONTENTS
PREFACE .......................................................................................................................................... 3
TABLE OF CONTENT ....................................................................................................................... 4
IMPORTANT USER INFORMATION ............................................................................................... 5
INTENDED USE OF THE MIRIS ULTRASONIC PROCESSOR ................................................... 5
WARRANTIES AND DUTIES ..................................................................................................... 5
SAFETY INFORMATION ........................................................................................................... 6
MIRIS ULTRASONIC PROCESSOR USER GUIDE ........................................................................... 7
Chapter 1 INSTALLATION ........................................................................................................ 7
Chapter 2 SETTINGS ................................................................................................................ 9
Chapter 3 OPERATING THE MIRIS ULTRASONIC PROCESSOR ............................................. 10
Chapter 4 CLEANING ROUTINES ............................................................................................. 12
Chapter 5 TROUBLESHOOTING AND PROBLEM SOLVING .................................................... 14
ABOUT MIRIS ULTRASONIC PROCESSOR ................................................................................... 15
TECHNICAL SPECIFICATIONS ................................................................................................. 15
WORKING PRINCIPLES OF THE INSTRUMENT ...................................................................... 15
4 | Miris Ultrasonic Processor User Manual
Page 5
IMPORTANT USER INFORMATION
INTENDED USE OF THE MIRIS ULTRASONIC PROCESSOR
Miris Ultrasonic Processor reduces the particle size distribution in milk. This device is intended for use in
laboratories by laboratory personnel.
WARRANTIES AND DUTIES
By operating this Miris Ultrasonic Processor, the USER and MIRIS agree to the following responsibilities, which constitute contractual warranties and conditions between MIRIS and
USER for the maximum benet and usefulness of the Miris Ultrasonic Processor.
MIRIS AB WARRANTS THAT IT:
• Knows of no defects in the construction of the Miris Ultrasonic Processor or its materials used
• Will replace or repair the Miris Ultrasonic Processor according to the guarantee in the product warranty
USER WARRANTS THAT:
• The Miris Ultrasonic Processor will be used according to the instructions given in the user manual
• The Miris Ultrasonic Processor will not be altered without written approval of MIRIS AB
MIRIS will be notied immediately if any injury occurs in any association with the Miris Ultrasonic Processor, and will be allowed prompt and thorough examination of the Miris Ultrasonic Processor in question
MIRIS will not be held responsible in cases of injury arising from use of the Miris Ultrasonic Processor:
a. When the Miris Ultrasonic Processor is not used according to the instructions in this manual
b. When MIRIS is not notied within 5 days of said injury
Miris Ultrasonic Processor User Manual | 5
Page 6
SAFETY INFORMATION
When mounting the probe, always clamp the converter housing. Never clamp the probe.
Make sure the Ultrasonic Processor is properly grounded via a 3-prong outlet.
High voltage is present in the power supply. Do not remove the cover. Service can only be performed by an authorized service technician. Ask your local distributor or contact Miris.
Never operate the power supply unless it is connected to the converter.
Never secure anything to the probe.
Never touch a vibrating probe.
Never allow a probe to vibrate in air for more than 10 seconds.
Always use input voltage 110/240 V , 50/60 Hz.
6 | Miris Ultrasonic Processor User Manual
Page 7
MIRIS ULTRASONIC PROCESSOR USER GUIDE
Chapter 1 INSTALLATION
Figure 1. The Miris Ultrasonic Processor.
1. Sound reducing cabinet
2. Display and keypad
1
2
Miris Ultrasonic Processor User Manual INSTALLATION | 7
Page 8
THE INSTRUMENT
7
Figure 2. Inside the Sound reducing cabinet.
3. Height adjustment knob
4. Convertor housing
5. Probe
4
3
5
Figure 3. Display and keypad.
11 12
6. Display with current settings
6
15
8
9 10
16
1314
7. Probe output power indicator
8. Digit input 1-9
9. Clear
10. Enter/Review
11. Start/Stop
12. On
13. Off
14. Timer
15. Pulse
16. Amplitude
ELECTRICAL REQUIREMENTS
The Miris Ultrasonic Processor requires a fused, single phase 3-terminal grounding type elec­trical outlet capable of supplying 50/60 Hz at 100 Volts, 115 Volts, 220 Volts, or 240 Volts, depending on the voltage option selected. For power requirements, check the label on the back of the unit.
Probe processing capacity
For efcient homogenisation, it is important to not exceed the processing capacity of the probe.
The 3 mm diameter probe is for milk volumes 3-10 ml.
8 | INSTALLATION Miris Ultrasonic Processor User Manual
Page 9
MIRIS ULTRASONIC PROCESSOR USER GUIDE
Chapter 2 SETTINGS
TIME
Processing time for human milk samples is 1.5 s/ml milk. Calculate sample processing time in seconds by multiplying sample volume in ml by 1.5 Set sample processing time by pressing [Timer] Use the key pad to enter sample processing time given as hours, minutes, seconds, in the format H:MM:SS
Press [Enter] to conrm
The set time is displayed
PULSE
Pulsating mode, Pulse, should be turned off. Press [Pulse] Press [Clear] to erase current setting
Press [Enter] to conrm
Pulse is now turned off, shown on the display as --
AMPLITUDE
Amplitude should be set to 75%. Press [Ampl] Use the key pad to enter 075
Press [Enter] to conrm
Amplitude is now set to 75%, shown on the display
Miris Ultrasonic Processor User Manual SETTINGS | 9
Page 10
MIRIS ULTRASONIC PROCESSOR USER GUIDE
Chapter 3 OPERATING THE MIRIS ULTRASONIC PROCESSOR
This chapter describes how to use the Miris Ultrasonic Processor. See Chapter 1 for start-up procedure and Chapter 2 for settings.
For information on use and handling of human milk and the Miris HMA™, refer to instructions in the Miris HMA™ User Manual.
STANDARD OPERATING PROCEDURE
Equipment Consumables
Miris Ultrasonic Processor Miris Cleaner™
Table 1. Standard Operating Procedure (SOP) for processing milk using Miris Ultrasonic Processor.
Set-up
Instrument preparation
See Chapter 2 and Chapter 4
Sample processing
Prepare working solution of Miris
Turn on the Miris Ultrasonic Processor by pressing [I]
Check that amplitude is set to 75% and pulsating mode is turned off
Set the processing time (1.5 s/ml) according to sample volume
Make sure that the Miris Ultrasonic Processor probe is clean and that the tip is evenly polished
(For instructions on human milk preparation and handling, see the Miris HMA™ User Manual)
Use a sample container which will give a sample depth of at least 2 cm, see Figure 4, allowing some extra space for sample movement
If using conical tubes, a tube holder i necessary to keep the tube upright and stable. If using a at bottom or
skirted tube, a tube holder or tube rack may not be necessary.
Place the container with the sample in the Miris Ultrasonic Processor Sound reducing cabinet
Adjust the probe height using the Height adjustment knob
Immerse the probe into the sample
Note! If the probe is lowered to an insufcient depth the sample will foam and/or splash, which should be
avoided
Centre the probe in the container
Close the door of the Sound reducing cabinet
Press Start [Start/Stop]
The processing can be stopped at any time by pressing [Start/Stop] again
After the processing is nished, remove the sample
(The sample is now ready for analysis with Miris HMA™ Calibration 1 – Homogenized milk)
Emery cloth Sample container
Cleaner™
Human milk (ml) Time (s)
3 5
5 8
10 15
10 | OPERATING THE MIRIS ULTRASONIC PROCESSOR Miris Ultrasonic Processor User Manual
Page 11
Cleaning
Full instructions in Chapter 4
Figure 4. Sample container placement.
After each use of the Miris Ultrasonic Processor, wipe the probe with a tissue
At the end of the day, wipe the probe and all contaminated areas with a cloth dampened with Miris CLEANER™
Polish the probe tip with a piece of emery cloth
Turn off the Miris Ultrasonic Processor by pressing [O]
Miris Ultrasonic Processor User Manual OPERATING THE MIRIS ULTRASONIC PROCESSOR | 11
Page 12
MIRIS ULTRASONIC PROCESSOR USER GUIDE
Chapter 4 CLEANING ROUTINES
Miris Cleaner™ and emery cloth are necessary for proper maintenance of the instrument.
REQUIRED CONSUMABLES
MIRIS CLEANER™
Description: Cleaning agent (liquid concentrate).
Application: For cleaning of the Miris Ultrasonic Processor probe and
surfaces.
Storage: Store the concentrate dark, at room temperature (20-30°C), sealed in the container in which it is supplied. Store the diluted solution in glass or plastic containers, out of direct sunlight. Keep away from foodstuff and animal feed.
Instructions: Dilute 50 ml concentrate (1 tube) with 950 ml distilled or deionized water and mix. Follow the instructions in the section Cleaning of the instrument.
The estimated time for preparation is 5 minutes for mixing the ingredients. The ready to use dilution should have a faint odour (soapy, chemical) and no colour.
Materials provided: Materials required but not provided: Liquid concentrate in 50 ml container 1000 ml glass or plastic container 950 ml distilled or deionized water
Do not use if the liquid is cloudy or precipitations are visible.
Use before: Expiry date for unopened tubes is 1 year from production date. Use solution within 3 months of preparation.
Environment and health: Small spillages may be ushed away with plenty
of water to a drain or sewer. Miris Cleaner™ is biodegradable. Ready biodegradability by OECD 301E (ISO method 7287 - 1986(E)).
Non-hazardous. In case of contact with eyes, rinse immediately with plenty of
clean, owing water. Seek medical attention if there is persistent irritation. In case of contact with skin, rinse immediately with plenty of clean, owing water.
If ingested, drink copious amounts of fresh water and seek immediate medical attention. Do not promote vomiting.
EMERY CLOTH
Description: Fine grit emery cloth.
Application: For polishing the Miris Ultrasonic Processor probe tip.
12 | CLEANING ROUTINES Miris Ultrasonic Processor User Manual
Page 13
CLEANING OF THE INSTRUMENT
To maintain the homogenisation efciency of the Miris Ultrasonic Processor, it
is important to clean and polish the probe after each use. Homogenisation ef
ciency is determined by the capability of the probe to transmit energy into the
milk, and this capability will degrade in proportion to the degree of roughness of the tip surface. Any erosion of the probe tip, visible as dark spots or a ring round the outer edge of the tip, must therefore be removed by careful polishing with
ne grit emery cloth. Polish off the eroded part only and no more, or the probe
will wear out quicker.
-
PROBE CLEANING
Wipe off the probe after every milk sample using a tissue.
Clean the probe with a cloth dampened with Miris Cleaner™ after nishing for
the day.
Polish the tip (the at end) of the probe with an emery cloth after each use.
Make sure to polish the probe evenly, avoiding bevelled edges, and to complete ly remove any milk residues, see Figure 5.
-
Figure 5. Polished probe tip.
INSTRUMENT SURFACE
Wipe spillages immediately. Clean the instrument surface and inside using a cloth dampened with Miris Cleaner™.
If necessary, a mild disinfectant can be used to clean the probe and the instrument surfaces.
Miris Ultrasonic Processor User Manual CLEANING ROUTINES | 13
Page 14
MIRIS ULTRASONIC PROCESSOR USER GUIDE
Chapter 5 TROUBLESHOOTING AND PROBLEM SOLVING
If any problem occur that you are unable to solve by referring to this manual, please contact your local distributor or Miris. When doing so, please include the serial number of your instrument. The serial number is printed on the label placed at the back of the Miris Ultrasonic Processor.
TROUBLESHOOTING
Table 2. Trouble shooting guide.
Error Probable cause Action If the error persists
Error message “OVERLOAD” or the instrument stops working
Foamy sample, uneven homogeni sation
The unit was plugged into an electrical outlet that provides a different voltage from that required
The probe is not secured properly
A fuse has failed
The probe is immersed at an
-
insufcient depth
Uneven probe tip
Milk residues on the probe tip
Eroded probe tip
Check the voltage on the back of the instrument
Make sure the probe is properly attached. Use two wrenches, hand-tightening is
not sufcient
Restart the instrument
Press [Start/Stop] to interrupt the current
processing, adjust the distance of the
probe so it is close to the bottom of the tube and start the processing again
Clean and polish the probe tip as described in Chapter 4
Contact Miris (support@miris.se) or your local distributor
Consider increasing the sample volume
Contact Miris (order@miris.se) or your local distributor to buy a new probe
14 | TROUBLESHOOTING AND PROBLEM SOLVING Miris Ultrasonic Processor User Manual
Page 15
ABOUT MIRIS ULTRASONIC PROCESSOR
TECHNICAL SPECIFICATIONS
Table 3. Technical specications of the Miris Ultrasonic Processor
Dimensions (HxWxL)
Weight
Power supply
Net power output
Frequency
Display
Probe
Probe size
Probe processing capacity
Standards
WORKING PRINCIPLE OF THE INSTRUMENT
PRINCIPLE OF OPERATION
The power supply converts 50/60 Hz voltage to high frequency energy, which is transmitted as mechanical vibrations from the
converter. The vibrations are intensied by the probe and make
the probe tip oscillate in the length direction, creating pressure waves. Due to these pressure waves, microscopic air bubbles are
64 x 32 x 42 cm
11 kg
110 V/240 V, 50/60 Hz
130 Watts
20 kHz
LCD
Titanium alloy Ti-6Al-4V
Length 138 mm, diameter Ø 3 mm
3-10 ml
2014/30/EU Electromagnetic Compatibility Directive
2014/35/EU Low Voltage Directive
2011/65/EU RoHS 2 Directive
UL/CSA/EN 61010-1:2013 3rd Edition
created and disrupted within microseconds, a phenomenon called cavitation. When the air bubbles disrupt, the release of kinetic energy will break large fat globules into smaller ones. Small fat globules have less creaming tendencies and stay homogenously distributed in the milk.
MILK HOMOGENISATION
Fat and proteins are the main structural elements of the milk system, and their chemical characteristics affect the milk as a solution. Milk fat is considered an oil-in-water emulsion, with fat droplets covered by a hydrophilic membrane. The milk proteins are a colloidal solution or dispersion in the milk plasma. Time, temperature and gravitation are some parameters that affect the chemical characteristics of these components, i.e. the milk fat will separate when allowed to stand, known as creaming [1]. Creaming of milk fat is faster at low temperatures due to cold agglutination [2].
Miris Ultrasonic Processor homogenises the milk using the cavitation phenomenon. Cavitation is the formation and collapse
of air bubbles caused by pressure uctuations. The collapse of air
bubbles releases shock waves, causing damage to the surrounding particles [1]. The energy output from the Miris Ultrasonic Processor is approximately 20 J/s per ml of milk.
In milk, cavitation causes disruption of milk fat globules into small­er ones, and proteins are adsorbed onto the fat droplets, which improves the stability of the fat globules [1]. Ultrasound is more
efcient when combined with heating [2].
REFERENCES
[1] P. Walstra, J. Wouters, T. Geurts. Dairy Science and Technology, second edition, Taylor and Francis Group, Boca Raton, 2006. [2] M. F. Ertugay, M. Sengul, M.Sengul, “Effect of Ultrasound Treatment on Milk Homogenisation and Particle Size Distribution of Fat”, Turkish Journal of Veterinary Animal Science, vol. 28, pp. 303-308, 2004.
Miris Ultrasonic Processor User Manual TECHNICAL SPECIFICATIONS | 15
Page 16
www.MirisSolutions.com
Loading...