Mirion Technologies R600 User Manual

Control Cabinets:
Standard Installation Hardware and Control Equipment
for VENTUS High Temperature Camera or Probes

R600 VENTUS

The R600 Standard Control is designed to pro-

Features

• Air or water cooled systems

• Temperature monitoring

• Coolant flow rate monitoring

• Air purge pressure monitoring

• Local status display

QUADTEK

• Remote display with audible alarm

• Wall or Rail hook mounting

• IP55 sealed industrial metal
enclosure with epoxy paint finish

• IP65 versions available

vide status monitoring for the Quadtek Ventus line of high
temperature cameras and probes. These are available with
remote visual status display, audible alarms for coolant
supply failure, low flow rate and over temperature of the
CCD electronics and lens assemblies.

Imaging & Sensing Technology Corporation

Specifications and Performance

132

18 20 47

115

The Quadtek R600 Control System comprises a complete schedule of
material for installation of a Quadtek High Temperature Television
System. The hardware package can be specified to work with the
complete range of Quadtek Ventus high temperature television cameras.

The Quadtek Ventus series cameras are also supplied with a mating
gimbal flange assembly, which allows for a simple four bolt fixing to a
boiler or furnace, the gimbal comprises a mounting flange, locking plate,
gimbal, shutter and sleeve. The sleeve mounts to the camera, setting the
insertion distance and providing for quick removal of the unit for
maintenance. The shutter acts as a retaining catch for the sleeve and
covers the viewing port when a camera is not fitted. By loosening the
bolts on the locking plate the gimbal can be adjusted to give ±10° of
axial movement for fine adjustment of the direction of camera/probe
view.

All cameras use a standard five meter composite cable for connection of
power, video and temperature sensing to the local Quadtek R600 Camera
Interface Unit. The cooling hoses are specific to the camera cooling
system, although all systems use a common five meter hose assembly
between the camera and Quadtek R600 Interface Unit for air cooling and
purging. The input compressed air supply is via a one meter hose
assembly to a filter regulator assembly comprising; 40 µm coalescing
filter with shut off valve, pressure relieving regulator and manual drain.
Termination of the plant compressed air supply is direct to the filter
regulator via a 1/2" BSP fitting. For water cooled systems, two
additional five meter hose assemblies and an additional one meter hose
assembly are provided for water supply and drain from the camera to the
local Quadtek R600 Interface Unit, and from there to the plant drain. All
hose assemblies use Aeroquip SH925 hose with 1/2" BSP brass fittings.

ø300.0

ø256.0

ø225.0

4 HOLES ø27 THRO'
EQUI-SPACED AS SHOWN

ø146.0

Optional coalescing filter assemblies and water filter/regulators are
available to clean coolant supplies to the specified conditions.

The system control and monitoring is provided from two wall mounted
enclosures which provide camera power, status sensing and alarm
outputs and a desk top free-standing 14” color display monitor. The R600
Camera Interface is mounted locally to the camera, while the Quadtek
R600 Control Box is located in the control room adjacent to the monitor,
where the operators can view the monitor and see the status indication.
Alternatively, both enclosures may be installed adjacent to one another
at the camera location; in this case, the voltage-free relay contacts are
used to annunciate faults in the control room.

The Quadtek R600 Camera Interface is selected with either an air flow or
water flow sensor depending upon the camera main cooling system and
operates from a low dc voltage supplied by the Quadtek R600 Camera
Control Box. The camera status is monitored by a thermocouple, coolant
flow switch and air purge pressure switch, which interfaces with a
printed circuit board providing full condition monitoring. A built-in self
test and calibration circuit are provided for simple system test and
commissioning of the status and alarm outputs to the Control Box. The
Camera Control Box can be supplied with a glanded cable entry or MIL
specification connectors, the main power supply is regulated to a low DC
supply to the local interface and a relay board provides status and alarm
indication with a remote output. An industrial grade color display
monitor provides high quality video from the camera / probe to the
operator. A full range of video monitors, switching and recording CCTV
components are available to meet specific needs. Please contact IST for
further information.

QUADTEK R600 VENTUS

Typical Standard System Configuration

CAMERA/PROBE

1

2

*Dotted line for water
cooled cameras only.

*

GIMBAL MOUNTING

E

FLANG

6a 6

6a

7 4

5

11

8

CAMERA INTERFACE

7a

UP TO
250 METRES

AIR FILTER/
REGULATOR

3

WATER DRAIN

VIDEO

ALARM
OUTPUT

10

COOLANT SUPPLY

WATER INPUT

AIR INPUT

9

MONITO

R

~

CAMERA

CONTROL BOX

~ 120V 50/60Hz (Std)

230V 50/60Hz (Optional

)

1 High Temperature Camera or Probe ------------------------------------------------------------------------------------------------------------------------------R600 Series

2 Gimbal Mounting Flange. ------------------------------------------------------------------------------------------------------------------------------------------ R600 Series

3 R600 Camera Interface.------------------------------------------------------------------------------------------------------------------ Air cooled system - R600CIA03A

-------------------------------------------------------------------------------------------------------------------------------------------- Water cooled system - R640CIA03A

4 R600 Single Air Filter/Regulator. ---------------------------------------------------------------------------------------------------------------------------------- GAS.00160

5 R600 Camera Cable (5 metres long). --------------------------------------------------------------------------------------------------------------------------- R600CAB03A

------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

6 R600 cooling hose; Aeroquip SH925 with 1/2" BSP fittings (5 metres) -------------------------------------------------------------------------------- R600CHB03A

6a R600 cooling hose; Aeroquip SH925 with 1/2" BSP fittings (5 metres) --------------------------------------------------------------------------------R600CHA03A

7 R600 cooling hose Aeroquip SH925 with 1/2" BSP fittings (1 metre) ---------------------------------------------------------------------------------- R600CHB04A

7a R600 cooling hose Aeroquip SH925 with 1/2" BSP fittings (1 metre) ---------------------------------------------------------------------------------- R600CHB04A

------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

8 R600 Control Box ------------------------------------------------------------------------------------------------------------------------------------R600CBA03A (connector)

--------------------------------------------------------------------------------------------------------------------------------------------------------------R600CBB03A (Glands)

----------------------------------------------------------------------------------------------------------------------------------------- R600CRA03A (19" rack mount version)

9 Colour monitor 14" screen; metal case, 110-260VAC, PAL/NTSC ---------------------------------------------------------------------------------------- MON.00460

10 Video coaxial cable RG59 ------------------------------------------------------------------------------------------------------------------------------------------- CAB.00420

11 Cross site cable composite video, power and alarms ----------------------------------------------------------------------------- R600CAB06A (for CBA and CRA)

-------------------------------------------------------------------------------------------------------------------------------------------------------------R600CAB07A (for CBB)

Please refer to IST technical datasheets for component specifications.

QUADTEK R600 VENTUS

Camera Interface R600CIA03A/R640CIA03A

Electrical Supply

Supply voltage ................................. 39V dc maximum from R600

control box

Compressed Air

Quality ............................................. Dry oil free instrument air

Supply pressure ............................... 4 to 10 bar g (58-145 psi)

Regulated pressure ......................... 2 bar minimum (30 psi)

3

Flow rate ..........................................10dm

s-1 (21 SCFM)

Temperature..................................... 20°C (68°F)

Cooling Water Supply (R640CIA03A only)

Quality ............................................. Clean/Sediment free

Supply pressure ............................... 4 bar (58 psi)

Flow rate ..........................................15 litres per minute

Temperature..................................... 35°C (95°F) (typically)

pH value ...........................................6 to 8

Camera Control Box:
R600CBA03A / R600CBB03A / R600CRA03A

Electrical Supply

Supply voltage ................................. 100-120/200-240V ac 50/60Hz

Power ...............................................50VA (max)

Supply tolerance ..............................± 6% frequency

Camera Control Unit (Basic System)
R600CBD03A

Electrical Supply

Supply voltage ................................. 85-264 VAC; 47-63Hz

Power ...............................................30w nominal

Output Signals

Video ................................................Composite video IV P-P (PAL/NTSC)

Over Temperature Alarm .................Voltage-free ND/NC rated 240 VAC SA

Environmental

Enclosure ......................................... IP55 or IP65

Ambient temperature ...................... 0° - 40°C

Relative humidity .............................0 - 80% non condensing

Output Signals

Video ................................................Composite video 1V p-p PAL/NTSC

Over temperature alarm .................. Volt free NO/NC rated 240V ac 5A

Coolant fail alarm ............................ Volt free NO/NC rated 240V ac 5A

Indication

Green indicator ................................ Power on

Red indicator ................................... Over temperature with audible alarm

Red indicator ................................... Coolant fail with audible alarm

Imaging and Sensing Technology Corporation

204 IST Center
Horseheads, NY 14845 USA
Tel: [phone]
800-432-1478
Fax: [phone]
E-mail: [e-mail]

19501 144th Avenue NE, Suite F1100
Woodinville, WA 98072 USA
Tel: [phone]
Fax: [phone]
E-mail: [e-mail]

12954 Stonecreek Drive, Suite C
Pickerington, OH 43147 USA
Tel: [phone]
Fax: [phone]
E-mail: [e-mail]

Station Road
Alton, Hampshire
GU34 2PZ, UK
Tel: [phone]
Fax: [phone]
E-mail: [e-mail]

www.istimaging.com