Minuteman X705 Instruction Manual

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Parts and Instruction Manual
X705 Air Operated U.L.P.A. 15 & 55 Gallon Vacuums
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Technical Specifi cations
MODEL C87515-03 C87555-01
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X705 Air Operated U.L.P.A. 15 AND 55 Gallon Vacuum
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Table of Contents
TECHNICAL SPECIFICATIONS ................................................................................................... 2
OPERATING INSTRUCTIONS ...................................................................................................... 4
INSPECTION ............................................................................................................................. 4
SPECIAL WARNING ................................................................................................................. 4
AIR PRESSURE AND C.F.M. VOLUME REQUIRED ............................................................. 4
MAINTENANCE AND USAGE ................................................................................................. 4
OPERATION .............................................................................................................................. 4
ASSEMBLY INSTRUCTIONS ....................................................................................................... 5
CLEANING AND EMPTYING INSTRUCTIONS .......................................................................... 5
OVERVIEW ..................................................................................................................................... 7
EXPLODED VIEWS ....................................................................................................................... 8
LID ASSEMBLY ......................................................................................................................... 8
15 GALLON TANK ASSEMBLY .............................................................................................. 10
55 GALLON TANK ADAPTER ASSEMBLY ........................................................................... 12
55 GALLON TANK ................................................................................................................... 14
55 GALLON DOLLY ................................................................................................................ 15
NOTES .......................................................................................................................................... 16
WARRANTY .................................................................................................................................. 18
X705 Air Operated U.L.P.A. 15 AND 55 Gallon Vacuum
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MODEL X705-15 AND X705-55 AIR OPERATED VACUUM. DRY RECOVERY ONLY.
EQUIPPED WITH U.L.P.A. FILTER 99.99 EFFICIENT AT 0.12 MICRONS
OPERATING INSTRUCTIONS
INSPECTION
Carefully unpack and inspect your machine for shipping damage. Each unit is tested and thoroughly inspected before shipment, therefore, any damage is the responsibility of the delivering carrier who should be notifi ed. Read all instructions carefully before operating.
SPECIAL WARNING
Air operated equipment can generate static electricity during use. Static dissipating arcing can be generated and occur if equipment and accessories are not grounded. Risk of explosion is possible if operated near explosive materials or vapors. Do not operate this equpment near fl ammable materials such as solvents, thinners, fuels, grain dust, etc.
AIR PRESSURE AND C.F.M. VOLUME REQUIRED
For maximum performance, operate with 1/2” air pressure line, 80 PSI (max, 100 PSI) and 37 input C.F.M. Air pressure control valve can be regulated to operate with lower pressure and C.F.M. when maximum is not required.
MAINTENANCE AND USAGE
Air supplied to vacuum must be clean and dry to avoid contamination, and to maintain optimum performance.
Empty tank, clean fi lter bag, and replace disposable fi lters regularly. Clogged fi lters restrict air fl ow , and results in reduced vacuum performance.
Always shut off main air supply, and open air valve at vacuum, to relieve pressure before disconnecting air pressure line.
OPERATION
Your Minuteman vacuum has been specifi cally designed to clean up fultra fi ne hazardous toxic dust materials. Special fi lters reduce the incidence of air-borne dust that would be created by any other method of cleaning.
During the cleanup of toxic dry materials do not sweep, scoop, shovel, or in any manner handle other than by vacuuming.
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X705 Air Operated U.L.P.A. 15 AND 55 Gallon Vacuum
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Do not at any time attempt to bypass, remove, substitute, or by any other means change the type of fi lters used in this vacuum. Use only approved Minuteman vacuum fi lters and fi lter bags.
Before attempting to use, and before cleaning, be certain that you fully understand the instructions given for the setting up and cleaning/changing of fi lters of this vacuum.
Since each facility has its own individual and unique cleaning problems, it is suggested that you use the following guidelines in determining the length of time between fi lter changes or cleaning the vacuum tank.
ASSEMBLY INSTRUCTIONS
1. Take the paper fi lter protector #4 and insert into tank. Snap the elastic band around the rim of the tank. Allow two inches to overlap the tank rim.
2. Place cloth fi lter bag assmebly #3 into tank. Center frame of fi lter around tank rim.
3. Turn U.L.P.A. fi lter lid assembly #1 upside down on worktable. Center one pink impaction fi lter cartridge #2 onto U.L.P.A. fi lter.
4. Place vacuum lid assembly #1 onto tank #5, center and fasten lid latches.
CLEANING AND EMPTYING INSTRUCTIONS
For the benefi t of your health, you should always wear a face mask and protective clothing approved and recommended by your Safety Department for the particular hazardous waste material you are working with. Check with your Safety Department or Industrial Hygienist for their instructions before attempting to clean out vacuum.
1. Shut off main air pressure valve feeding air to vacuum. Open air valve on vacuum lid to relieve pressure on line. If equipped with quick coupler, disconnect air pressure line.
2. Carefully, and very slowly, remove vacuum lid only. (Be sure you have not accidentally lifted the cloth fi lter bag at the same time.) Set lid assembly aside
3. Remove cloth fi lter bag with bag frame. Check for residue on bag. If required, vacuum clean only. Do not shake bag in open atmosphere.
4. Carefully undo the elastic band on the fi lter protector bag, fold in, and place this fi lter into proper disposal container.
5. Reach into tank and gently push the collar of fi lter bag off the tube, seal bag opening with 2” wide duct tape, and carefully remove collector bag into proper disposal container.
X705 Air Operated U.L.P.A. 15 AND 55 Gallon Vacuum
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6. Using a wiping cloth dampened with water (not woaking wet), wipe down all of the exposed surfaces inside the tank; put all wiping material into disposal container.
7. Check pink impaction fi lter in U.L.P.A. fi lter. If impact fi lter shows discoloration due to dust penetration, remove and place in disposal container.
8. Visually check U.L.P.A. fi lter. If fi lter shows signs of dust penetration, revise cleaning and fi lter change procedure to be done more frequently. Be absolutely sure all fi lters and prefi lters are always used and installed properly.
9. CAUTION: Hazardous material must be disposed of properly. Never throw contaminated debris into your usual trash receptacle. Check with your Safety Department or Industrial Hygienist for fi nal disposal requirements.
10. Follow asembly procedure.
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X705 Air Operated U.L.P.A. 15 AND 55 Gallon Vacuum
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OVERVIEW
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15 GALLON
X705 Air Operated U.L.P.A. 15 AND 55 Gallon Vacuum
55 GALLON
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LID ASSEMBLY
EXPLODED VIEWS
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X705 Air Operated U.L.P.A. 15 AND 55 Gallon Vacuum
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LID ASSEMBLY BOM
ITEM PART NO. QTY DESCRIPTION
1 110030PKG 1 PREFILTER SLEEVE, 829/839, PKG OF 6
2 110029 1 FILTER-ULPA, X829 SERIES
3 260274 1 GROMMET Z-421
4 420008 1 FTG-COMPRESSION 1/2 OD X 3/8 MPT
5 420009 1 FITTING-ELBOW MALE 469F
6 420011 2 FTG-COMPRESSION 1/2 HOSE INSERT
7 420017 1 FITTING-NIPPLE HEX REDUCER 112RFE
8 460000 1 HANDLE 460 LID BLACK
9 480052 1 GASKET,RBR .25X.87X.50
10 480053 1 RING, RUBBER LOCATING
11 700010 1 SINGLE VENTURI ASSY
12 700011 1 VENTURI HOUSING
13 700012 1 VENTURI EXHAUST TUBE
14 700013 1 VENTURI INTAKE
15 700014 1 VENTURI LOCNUT
16 700016 1 FELT LINER
17 700017 1 PERFORATED SHEILD
18 700018 1 DOME FELT
19 700019 1 AIR DEFLECTOR 18GA
20 700021 1 POLYHOSE 32" LONG
21 700022PTD 1 COVER 701 PTD
22 700023PTD 1 OUTTER HOUSING PAINTED
23 700024 1 BOTTOM PAN ASY
24 700026 1 FILTER-EXHAUST
25 700028 1 FTG-ELBOW 90 ST 3/8 FPT X 3/8 FPT BRASS
26 700039 1 HEPA MOUNTING ADAPTOR
27 700044 1 AIR VALVE ASSEMBLY
28 701010 1 COUPLER-MALE .50
29 710178 10 SCR-THMS 1/4-20 X .50 ZP
30 711106 8 SCR-PHSMS 10 X .75 ZP A POINT
31 713002 2 SCR-HH 1/4-20 X .75 ZP 5
32 711505 2 WASHER-FLAT 1/4 ZP
33 711513 2 WASHER-FLAT .689 X 1.06 X .029 SS
34 712105 1 NLA---BLT-U 1/4-20
35 712536 4 SCR-THMS 10-24 X .62 SS
36 712667 15 NUT-NYLOC 1/4-20 SS
37 715003 1 DECAL-AIR PRES 2.00 X 4.00
38 715029 1 DECAL-NAME PLATE MODEL ID
39 829285PLT 1 SPACER-.25 X .875 X .687 PLATED
40 830062 1 FTG-ELBOW 90 3/8 MPT X 3/8 FPT BRASS
41 832106 6 BRKT-MOUNTING TAB
BILL OF MATERIAL - 707615
X705 Air Operated U.L.P.A. 15 AND 55 Gallon Vacuum
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15 GALLON TANK ASSEMBLY
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X705 Air Operated U.L.P.A. 15 AND 55 Gallon Vacuum
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15 GALLON TANK ASSEMBLY BOM
ITEM PART NO. QTY DESCRIPTION
1
130032 2 CAP, RETAINER 2 280016 2 CASTER-3" W/ 3/8 X 5/8 STEM 3 390016 1 MOLDED DOWN TUBE 4 390087 1 GASKET DIECUT VNN 5 390110 1 INTAKE ASSEMBLY ALUMINUM 7 711005 4 SCR-SET 1/4-20 X .31 BLK OX CP 8 711006 6 SCR-SET 1/4-20 X .62 BLK OX CP 9 711202 2 SCR-HH 1/4-20 X .50 ZP
10 711352 2 NUT-ACORN 1/4-20 NICKEL 13 711503 6 WASHER-FLAT #10 X .50 ZP 14 711505 2 WASHER-FLAT 1/4 ZP 15 711524 2 WASHER-WAVE .52 X .87 X .01 16 711591 2 WASHER-RUBBER .25 x .62 x .06 17 711594 2 WASHER-FLAT .56 X .88 X .03 NICKEL 18 711713 2 RET RING-E EXT .50 19 711915 4 RIVET-TUBE 3/16X.28 20 712532 2 SCR-PHMS 10-24 X 1.00 SS 21 712638 2 NUT-NYLOC 10-24 SS 22 760984PTD 1 BRKT-WHEEL 23 761054 2 LATCH 24 900008 2 WHEEL-8.00 DIA. 26 900037PLT 1 HANDLE,PLATED COMMON 27 800247 2 HANDLE CLIP SS 28 900066 2 AXLE 29 900003POL 1 TK 15GSS POLISHED
BILL OF MATERIAL - 750221-01
X705 Air Operated U.L.P.A. 15 AND 55 Gallon Vacuum
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55 GALLON TANK ADAPTER ASSEMBLY
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X705 Air Operated U.L.P.A. 15 AND 55 Gallon Vacuum
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55 GALLON TANK ADAPTER ASSEMBLY
BILL OF MATERIAL - C80601-80
ITEM PART NO. QTY DESCRIPTION
1 390087 1 GASKET DIECUT VNN 2 390110 1 INTAKE ASSEMBLY ALUMINUM 3 710530 1 SCR-FHMS 8-32 X .50 BRASS 4 711372 1 NUT-NYLOC 8-32 ZP 5 711502 1 WASHER-FLAT #8 ZP 6 711503 6 WASHER-FLAT #10 X .50 ZP 7 711542 1 WASHER-LOCK #8 SPLIT ZP 8 711915 4 RIVET-TUBE 3/16X.28 9 712638 2 NUT-NYLOC 10-24 SS
10 712824 2 SCR-THMS 10-24 X .75 ZP 11 761054 2 LATCH 12 806006 1 GASKET, .25 X 1.25 X 74 13 806016PTD 1 55 GAL ADAPTER MACHINED AND PAINTED 14 900035 1 DEFLECTOR, INTAKE
X705 Air Operated U.L.P.A. 15 AND 55 Gallon Vacuum
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55 GALLON TANK
ITEM PART NO. QTY DESCRIPTION
1 900015PTD 1 TANK 55 GALLON W/L DUMP VALVE 2 900047 1 DUMP VALVE
*** 805046PKG DRUM LINER 55 GALLON (PKG 12)
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BILL OF MATERIAL
X705 Air Operated U.L.P.A. 15 AND 55 Gallon Vacuum
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55 GALLON DOLLY
ITEM PART NO. QTY DESCRIPTION
1 711379 16 NUT-FLANGED WIZZ 5/16-18 ZP 2 711545 16 WASHER-LOCK 5/16 SPLIT ZP 3 711642 2 PIN-ROLL 3/16 X 1.00 4 750045 1 WELD-DOLLY 30/55 5 761049 2 CASTR-SWIVEL GRSE SEAL 6 761050 2 CASTER-RIGID 5 " 7 900051 1 WELD-HANDLE 8 900052 2 GRIP-HANDLE 9 900080 1 SPRING-TORSION RH ZINC
10 900081 1 SPRING-TORSION LH ZINC
X705 Air Operated U.L.P.A. 15 AND 55 Gallon Vacuum
BILL OF MATERIAL - 900048
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Notes
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X705 Air Operated U.L.P.A. 15 AND 55 Gallon Vacuum
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X705 Air Operated U.L.P.A. 15 AND 55 Gallon Vacuum
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Warranty
Minuteman International Made Simple Commercial Limited Warranty
Minuteman International, Inc. warrants to the original purchaser/user that the product is free from defects in workmanship and materials under normal use. Minuteman will, at its option, repair or replace without charge, parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals. All warranty claims must be submitted through and approved by factory authorized repair stations.
This warranty does not apply to normal wear, or to items whose life is dependent on their use and care, such as belts, cords, switches, hoses, rubber parts, brushes, electrical motor components or adjustments. Parts manufactured by Minuteman are covered by and subject to the warranties and/or guarantees of their manufacturers. Please contact Minuteman for procedures in warranty claims against these manufacturers.
Special warning to purchaser -- Use of replacement filters and/or pre-filters not manufactured by Minuteman or its designated licensees, will void all warranties expressed or implied. A potential health hazard exists without original equipment replacement.
All warranted items become the sole property of Minuteman or its original manufacturer, whichever the case may be.
Minuteman disclaims any implied warranty, including the warranty of merchantability and the warranty of fitness for a particular purpose. Minuteman assumes no responsibility for any special, incidental or consequential damages.
This limited warranty is applicable only in the U.S.A. and Canada, and is extended only to the original user/purchaser of this product. Customers outside the U.S.A. and Canada should contact their local distributor for export warranty policies. Minuteman is not responsible for costs or repairs performed by persons other than those specifically authorized by Minuteman. This warranty does not apply to damage from transportation, alterations by unauthorized persons, misuse or abuse of the equipment, use of non-compatible chemicals, or damage to property, or loss of income due to malfunctions of the product.
If a difficulty develops with this machine, you should contact the dealer from whom it was purchased.
This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Some states do not allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you.
REVISION P
EFFECTIVE 5/1/2017
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X705 Air Operated U.L.P.A. 15 and 55 Gallon Vacuum
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Model
Parts
Labor
Poly
Travel
**
Model
Parts
Labor
Poly
Travel
**
Cord Electric Group 5yrs
Battery Auto Scrubbers (incl. on board charger) Battery and Manual Sweepers 3yrs 3yrs 12yrs 90 days
5yrs 3yrs 12yrs 90 days
3yrs
12yrs 90 days
Exceptions…….
Port A Scrub, all models (incl. on board charger) A3S Blower 1yr 1yr 0 0
Phenom Dual Motor Upright Vacuums 2yrs 2yrs 0 0
Explosion Proof Vacuum 1yr 1yr 0 0
Propane Burnisher 1yr 1yr 0 90 days
E14BQP and E14115 scrubber 1yr 1yr 12yrs 90 days
Stand-alone Battery Chargers: Replacement Parts:
Batteries: Polypropylene
Plastic Tanks:
0-3 months full replacement, 4-12 months pro-rate
12yr warranty, no additional labor
1yr 6months 12yrs 90 days
**Travel, 2 hours max
One year
Ninety days
X705 Air Operated U.L.P.A. 15 and 55 Gallon Vacuum
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“Excellence Meets Clean”
Minuteman is a Full Line Manufacturer of Sweepers and Scrubbers,
for Industrial Facilities.
14N845 U.S. Route 20, Pingree Grove, IL 60140 USA
Phone (800) 323-9420 - www.minutemanintl.com
X705 Air Operated U.L.P.A. 15 and 55 Gallon Vacuum #988724 Rev B 06/17
A Member of the Hako Group
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