Minuteman X380-15 User Manual

Parts and Instruction Manual
X380-15 Hospital Vacuum
HEPA/ULPA
This manual is furnished with each new MINUTEMAN X-380 Hospital Vacuum. This provides the necessary operating and preventive maintenance instructions. Operators must read and understand this manual before operating or servicing this machine.
This machine was designed to give you excellent performance and efficiency. For best results and minimal cost, please follow the general guidelines below:
· Operate the machine with reasonable care.
· Follow the manufacturers suggested maintenance instructions as provided in this booklet.
· Use original Minuteman supplied parts.
Model X-380-15
Model No.
Finish Filter Tank Size Wet/Dry
TECHNICAL SPECIFICATIONS
C81415-01 (115V) C81415-02 (230V) Stainless Steel U.L.P.A. 15 Gal (57 ltr) Wet/Dry
C81415-03 (115V) C81415-04 (230V) Painted H.E.P.A. 15 Gal (57 ltr) Wet/Dry
Table of Contents
INSPECTION........................................................................................................................................ 1
ELECTRICAL....................................................................................................................................... 1
GROUNDING INSTRUCTIONS ........................................................................................................... 1
EXTENSION CORDS........................................................................................................................... 1
MAINTENANCE AND USAGE............................................................................................................. 1
OPERA TION AND FIL TER CARE INSTRUCTIONS............................................................................ 2
TANK/FILTER SET UP PROCEDURE FOR DRY PICKUP ................................................................. 2
PROCEDURE FOR CLEANING VACUUM AND DISPOSING OF DEBRIS........................................ 2
SET UP PROCEDURE FOR WET PICKUP......................................................................................... 3
Exploded Views .................................................................................................................................. 4
Dry Pickup Assembly ...................................................................................................................... 4
Wet Pickup Assembly...................................................................................................................... 5
Cloth Bag Assembly ........................................................................................................................ 6
Water Shut-off Assembly................................................................................................................. 6
Lid Assembly ................................................................................................................................... 7
Lid Assembly BOM .......................................................................................................................... 8
Tank Assembly ................................................................................................................................ 9
T ank Assembly BOM ..................................................................................................................... 10
Minuteman International Made Simple Commercial Limited Warranty........................................ 11
OPERATING INSTRUCTIONS
INSPECTION
Carefully unpack and inspect your machine for shipping damage. Each unit is tested and thoroughly inspected before shipment, and any damage is the responsibility of the delivering carrier who should be notified.
WARNING
To avoid electric shock, do not expose to rain, store indoors. Electric motors can cause explosions when operated near explosive materials or vapors. Do not operate this machine near flammable materials such as solvents, thinners, fuels, grain dust, etc.
SPECIAL WARNING TO PURCHASER
Use of replacement filters not manufactured by Hako Minuteman, Inc. or its designated licensees, will void all warranties expressed or implied. A potential health hazard exists without exact original replacement.
ELECTRICAL
This machine is designated to operate on a standard 15amp 115 volt, 60 hz, AC circuit. Voltages below 105 volts AC or above 125 volts AC could cause serious damage to the motor.
GROUNDING INSTRUCTIONS
To protect the operator from electrical shock, this machine must be grounded while in use. This machine is equipped with an approved three conductor power cord and grounding type plug to fit the proper grounding type receptacle. This machine is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated in Sketch A. Make sure that the machine is connected to an outlet having the same configuration as the plug. No adapter should be used with this machine.
For equipment rated 150-250 volts: If the machine is provided with and attachment plug as shown in Sketch B, it is intended for use on a 240 volt (nominal) circuit. No adapter is available for this plug.
EXTENSION CORDS
If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine and must be limited to 25 feet in length. Extension cord must be three wire grounded.
MAINTENANCE AND USAGE
Keep the motor intake cooling air screen clean. If this screen (on top of the motor) becomes clogged, it restricts the flow of cooling air to the motor and will cause overheating.
No lubrication of the motor is required. Machine is equipped with sealed bearings. For optimum performance, empty and clean filter bag regularly. A clogged and dirty bag restricts the flow of air and
results in reduced vacuum. Check carbon brush periodically. Replace when worn down to approximately 1/2” in length. For liquid pick up, remove the dry dust filter bag. Check the automatic shut off to be certain it is working properly. Do not operate the machine without removing coiled electric cable from around the motor head so as to not restrict the
flow of exhausted cooling air and to prevent overheating. Always unplug the machine when removing the motor head off the tank. This will prevent the accidental starting of the
motor and the possibility of fingers or objects getting into the unprotected impeller intake.
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OPERATION AND FILTER CARE INSTRUCTIONS
The Minuteman Model X380-15 Hospital V acuum is a wet/dry recovery vacuum and comes equipped with a H.E.P.A. (High Efficiency Particulate Air) or a U.L.P.A. (Ultra Low Penetration Air) filter and pre-filters which reduce the incidence of airborne dust and bacteria that would be created by any other method of cleaning.
Do not, at any time, attempt to bypass, remove, substitute, or by any other means change the filters used in this vacuum. Use only Minuteman filters and prefilters for replacements.
Before attempting to use and before cleaning, be certain that you fully understand the instructions given for the setting up or cleaning/changing of filters of this vacuum.
Since each facility has its own individual and unique cleaning problems, it is suggested that you check with your housekeeping supervisor to determine the length of time between filter changes and disposal of debris.
TANK/FILTER SET UP PROCEDURE FOR DRY PICKUP
(Refer to “Dry Pickup Assembly”)
1. T ake the paper filter protector bag, item 3, and insert it into the tank. Snap the elastic band around the rim of the tank (about two inches of the bag should be outside the tank).
2. Place the cloth filter bag, item 2, onto and into the tank using the formed rubber gasket as a guide. Press down firmly onto the tank rim.
3. Position vacuum lid assembly , item 1, onto the t ank making sure the gasket of the lid is seated onto the rubber ring of the cloth bag frame completely around the tank.
4. Snap the tank lid latches into place locking down the lid assembly. Vacuum is ready for use.
PROCEDURE FOR CLEANING VACUUM AND DISPOSING OF DEBRIS
1. Unplug machine from power source.
2. Loosen lid latches and carefully remove vacuum lid only.
3. Remove cloth filter bag from tank.
4. Carefully remove paper filter bag protector from around tank rim and place into disposal bag or container.
5. Empty vacuum tank debris into disposal bag or container as recommended by your housekeeping department.
6. Check and replace pre-filter on outside of filter as may be required. Check filter each time you empty vacuum tank. Premature loading of pre-filter may indicate that cloth filter bag or filter bag protector may be torn or inadvertently left out of vacuum.
7. Reassemble vacuum by following set up procedure for dry pickup above.
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SET UP PROCEDURE FOR WET PICKUP
(Refer to “Wet Pickup Assembly”)
1. Loosen lid latches and remove vacuum lid from tank.
2. Remove filter bag and filter bag protector from tank.
3. Empty tank of all debris. Wipe down inside of tank with wet towels to remove all traces of dust.
4. Place water shut off assembly #6 into tank, centering gasket around tank rim.
5. Place ring adaptor #5 onto tank and clamp down with lid latched on tank.
6. Before placing vacuum motor lid assembly #1 onto tank, check to be sure there is a clean pre-filter on the outside of the filter. Place motor lid on tank and secure with lid latches.
7. Water shutoff will allow you to recover approximately 10 gallons of water before you are required to empty tank.
8. To empty tank, remove vacuum lid assembly, adaptor and water shutoff . An optional dump valve is available for installation on the vacuum tank.
9. When converting vacuum to dry recovery, the tank must be completely dry before installing filter bag protector and cloth bag filter.
10. The Lint trap bag (refer to “Water Shut Off Assembly”), should be removed and rinsed out when necessary.
Detach and remove the spring retainer to remove bag.
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Exploded Views
Dry Pickup Assembly
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Refer to “Set Up Procedure for Dry Pickup
Page 4
Wet Pickup Assembly
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Refer to “Set Up Procedure for Wet Pickup
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Cloth Bag Assembly
BILL OF MATERIAL - 805058
ITEM PART NO. REQ’D DESCRIPTION
1 760131 1 MOLDED BAG RING- BLACK 2 805054 1 BAG, CLOTH BAG ONLY NEW STYLE
Water Shut-off Assembly
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BILL OF MATERIAL - 110408
ITEM P ART NO. REQ’D DESCRIPTION
1 760231MCH 1 RING,BAG RETAINING 2 380046 1 BALL, HOLLOW RUBBER 3 380045CTD 1 CAGE FLOAT ASY 4 760234 1 BAG, LINT TRAP FILTER 10 X 9 1 5 760260 1 SPRING-RETAINER BAG 6 711203 4 BLT-HH 1/4-20 X .62 7 711519 4 WSR-FLT .25 X 1.01 X .06 8 711373 4 NUT-NYLOC 1/4-20 9 800273 1 GASKET, BAG RING EXP 10 829779 1 LIQ SHUTOFF PLATE GALVAN 11 384005 1 TUBE,INTAKE ZINC PLT
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Lid Assembly
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Lid Assembly BOM
ITEM PART NO. REQ’D DESCRIPTION
1 110012 1 MOUNTING PLATE 2 110030PKG 1 PREFILTER SLEEVE, PKG OF 6 3 110039 1 FILTER-ULPA, X839 SERIES 4 290030 1 LID GASKET DIECUT 15G 290 5 380001-4 1 MOTOR-VAC 120V (ECM) 5A 380054 1 MOTOR-VAC 240V 6 380064 1 RING, FOAM 7 381020 1 CORD-16GA-3 50FT MED GREY 8 450088 1 SPACER-SWITCH, FOAM 9 710329 8 SCR-MC 8-32 X .50 ZINC 10 710355 2 SCR-MC RD HD 10-32 X .50 ZINC 11 711124 1 SCR-ST-B 10 X .37 NI 12 711126 6 SCR-ST-B 10 X .75 13 711310 2 NUT-HEX 10-32 ST PL 14 711373 4 NUT-NYLOC 1/4-20 15 711502 8 WSR-FLT #8 16 711505 2 WSR-FLT 1/4 17 711519 4 WSR-FLT .25 X 1.01 X .06 18 711552 8 WSR-INT LOCK #8 19 711553 3 WSR-INT LOCK #10 20 711803 2 PIN-COTTER .06 X .75 21 712532 3 SCR-MC 10-24 X 1.00 SS 22 712908 3 NUT-FLANGED WIZZ 10-24 23 715029 1 DECAL-NAME PLATE SERIAL 24 715069 1 DECAL-FILTERS CHECK 25 715102 1 DECAL-P/V HEPA 85 26 715115 1 DECAL-WARNING PV DRY 27 715501 1 DECAL-MADE IN USA 28 740014 4 QC-14-16G 1/4 FULL INS FEMALE 29 740088 1 SWITCH-VAC LIGHT SENSOR 30 740116 1 16G GRN/YEL 14.50 B=9 31 760212 1 VAC SENSOR TUBE 32 760213 1 VENTURI TUBE 33 760896PLT 1 SHROUD, MOTOR PLATED 34 760897PLT 1 MOTOR COVER PLATED P/V 35 760898PLT 1 CAP MOTOR P/V PLATED 36 760899 1 HANDLE BAIL PIC VAC 37 760903 1 MOTOR LID ASY PV HEPA 38 760904 1 BUSHING-SNUB .375 X .469 X .43 39 760905 1 GASKET, FILTER MOUNTING PLATE 40 809754 1 SWITCH-ROCKER 41 828995 2 GASKET-NEOP 2.5X6X.62 42 831652 3 SPACER-.264 X .344 X .750 ALM 43 832070 2 CONNECTOR
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T ank Assembly
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T ank Assembly BOM
ITEM PART NO. REQ’D DESCRIPTION
1 130032 2 CAP, RETAINER 2 280016 2 CASTER-3" W/ 3/8 X 5/8 STEM 3 390087 1 GASKET DIECUT VNN 4 390110 1 INT AKE ASSEMBLY ALUMINUM 5 710530 1 SCR-MC 8-32 X .50 BRS 6 711005 4 SK 1/4-20 X .31 7 711006 6 SK 1/4-20 X .62 8 711202 2 BLT-HH 1/4-20 X .50 STL ZINC 9 711352 2 NUT-ACORN 1/4-20 ST N1 10 711372 1 NUT-NYLOC 8-32 11 711502 1 WSR-FLT #8 12 711503 8 WSR-FLT #10 13 711505 2 WSR-FLT 1/4 14 711524 2 WSR-WAVE .52 X .87 X .01 15 711591 4 WSR-RUBBER 16 711594 2 WSR-FLT .56 X .88 X .03 NICKEL 17 711713 2 RET RING-E EXT .50 18 711915 6 RIVET-TUBE .19X.28 NI PL 19 712638 2 NUT HEX 10-24 SS NYLOC 20 712824 2 SCR-MC 10-24 X .75 TRUSS HD ST 21 760984PTD 1 BRKT-WHEEL 22 761054 2 LATCH 23 900003POL 1 TK 15GSS POLISHED 23A 900001PTD 1 TK 15GPTD 24 900008 2 WHEEL-8.00 DIA. 25 900035 1 DEFLECTOR, INTAKE 26 900037PLT 1 HANDLE,PLATED COMMON 27 900038 2 CLAMP,HANDLE 28 900066 2 AXLE *** 750381 1 TK ASY 15GPTD HI DF&WB *** 750382 1 TK ASY 15GSS HI DF&WB
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Minuteman International Made Simple Commercial Limited Warranty
Minuteman International, Inc. warrants to the original purchaser/user that the product is free from defects in workmanship and materials under normal use. Minuteman will, at its option, repair or replace without charge, parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals. All warranty claims must be submitted through and approved by factory authorized repair stations.
This warranty does not apply to normal wear, or to items whos e life is dependent on their use and care, such as belts, cords, switches, hoses, rubber parts, electrical motor components or adjustments. Parts not manufactured by Minuteman are covered by and subject to the warranties and/or guarantees of their manufacturers. Please contact Minuteman for proced ures in warranty claim s agai nst these manufacturers.
Special warning to purchaser -- Use of replacement filters and/or prefilters not manufactured by Minuteman or its designated licensees, will void all warranties expressed or implied. A potential health hazard exits without original equipment replacem ent .
All warranted items become the sole property of Minutem an or its original manufactu rer , whichever the case may be. Minuteman disclaims any implied warranty, including the war ranty of merchantability and the warranty of fitness for a
particular purpose. Minuteman assumes no res ponsibility for any specia l, incidental or consequent ial damages. This limited warranty is applicable only in the U.S.A. and Canada, and is extended only to the original user/purchaser
of this product. Customers outside the U.S.A. and Canada should contact their local distributor for export warranty policies. Minuteman is not responsible for costs or repairs performed by persons other than those specifically authorized by Minuteman. This warranty does not apply to damage from transportation, alterations by unauthorized persons, misuse or abuse of the equipment, use of non-compatible chemicals, or damage to property, or loss of income due to malfunct io ns of th e product.
If a difficulty develo ps w i t h this ma chi ne, you should contact the dealer from whom it was purchased. This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Some
states do not allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long an implied warr anty lasts, so the above excl usions and limitati ons m ay not apply to you.
Cord Electric Group………. Three years parts, two years labor, ninety day s tr avel (Not to exceed two hou rs)
Exceptions………. Port-A-Scrub, one year parts, six months labor
MPV 13, one year parts MPV 14 and 18, two years parts, one y ear labo r RapidAir blower, one year parts, one year labo r Explosion-Proof Vacuum, one year parts, one year labor Pneumatic Vacuums, three years parts, one year labor
Battery Op er ated Group ….. Three years parts, two years labor, ninety days travel
(Not to exceed two hours )
Exceptions……Sweepers, one year parts, one year labor, ninety days travel
(Not to exceed two hours )
Internal Combustion Group….One year parts, one year labor, ninety day travel
(Not to exceed two hours)
Replac ement Parts……………..Ni net y days Batteries………………………….0-3 months replac em ent , 4-1 2 mon ths pro- rat e Polypropylene Plastic TanksTen years, no additional labor
Parts an d Instructio n Manu al
111 South Rohlwing Road · Addison, Illinois 60101 USA Phone 630- 627-6900 · Fax 630- 627-1130
E-Mail, www.minutemanintl.com
A Member of the Hako Group
987834
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Rev A 03/07
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