Minuteman PV9908KLP, PV9908KSPLR, PV9908KSPL Service Manual

Vac-35 Propane

Model:Model:

Model:

Model:Model:

PV9908KLPPV9908KLP

PV9908KLP

PV9908KLPPV9908KLP

PV9908KSPLPV9908KSPL

PV9908KSPL

PV9908KSPLPV9908KSPL

PV9908KSPLRPV9908KSPLR

PV9908KSPLR

PV9908KSPLRPV9908KSPLR

OPERAOPERA

OPERA

OPERAOPERA

TIONTION

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SERVICESERVICE

SERVICE

SERVICESERVICE

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CARECARE

CARE

CARECARE

Revised 7/05

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ABLE OF CONTENTSABLE OF CONTENTS

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ABLE OF CONTENTS

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ABLE OF CONTENTSABLE OF CONTENTS

1 & 2 General Safety Instructions

3 Warning Decal Replacement

4 Assembly Operating Instructions

5 Handle Assembly Instructions

6 Transport Drive/Parking Brake

7 Safety Interloc System

8 Accessories

9, 10, 11 Repair Parts, Engine

12, 13 Repair Parts, Handle Assembly

14, 15 Repair Parts, Traction System

16, 17 Repair Parts, Blower Assembly

Model # __________________________ Serial # ________________________

IMPORIMPOR

IMPOR

IMPORIMPOR

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SAFETY SAFETY

SAFETY

SAFETY SAFETY

INSTRUCTIONS INSTRUCTIONS

INSTRUCTIONS

INSTRUCTIONS INSTRUCTIONS

READ READ

READ

READ READ

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ARNINGARNING

• To prevent personal injury or property damage, do not attempt to start engine until all assembly
steps are complete and you have read and understand the safety and operating instructions in this
manual.

• Under California law, and under laws of several other states, you are not permitted to operation
internal combustion’s engine using hydrocarbon fuels on any forest covered, brush covered, or
grass covered land, or on land with grain, hay, or other flammable agricultural crop, without an
engine spark arrester in continuous effective working order. The engine on your power equipment,
like most outdoor power equipment, is an internal combustion engine that burns gasoline, a
hydrocarbon fuel. Therefore, your power equipment must be quipped with a spark arrester muffler
in continuous effective working order. The spark arrester must be attached to the engine exhaust
system in such a manner that flames or heat from the system will not ignite flammable material.
Failure of the owner/operator of the equipment to comply with this regulation is a misdemeanor
under California law, and may also be a violation of other state and/or federal regulations, laws,
ordinances, or codes. Contact your local fire marshal or forest service for specific information
about what regulations apply in your area.

• Wear approved safety glasses when operating this equipment. The operation of any powered
machine can result in foreign objects being thrown by high-speed rotating parts.

ALLALL

ALL

ALLALL

INSTRUCTIONS BEFORE USING INSTRUCTIONS BEFORE USING

INSTRUCTIONS BEFORE USING

INSTRUCTIONS BEFORE USING INSTRUCTIONS BEFORE USING

• Wear work gloves, sturdy footwear, and hearing protection when operating this equipment.

• Remove hearing protection and watch for traffic when operating near, or when crossing roadways.

• Before inspecting or servicing any part of equipment, shut off engine, disconnect spark plug wire

from spark plug, and make sure that all moving parts have come to a complete stop. Be aware that
rotating blades slow down gradually after engine is shut off.

• Exercise extreme caution on slopes and avoid excessively steep slopes.

• Never leave equipment unattended when engine is running. Shut off engine and disconnect spark

plug wire from spark plug before leaving equipment. Turn off fuel shut-off if equipped.

• Do not vacuum any burning or smoldering materials such as cigars, cigarettes, ashes, or cinders.

• Do not vacuum areas that have been recently treated with fertilizers, pesticides, or herbicides.

Follow chemical manufacturer’s safety instructions regarding contact with treated areas.

• Do not vacuum flammable liquids such as gasoline, kerosene, diesel fuel, paint thinner, etc.

• Do not operate the equipment on a paved, gravel, or hard surface unless the collection bag is

installed. Discharged material may bounce from a hard surface.

• Never pick up or carry equipment while the engine is running.

• Walk, never run.

• Never allow children or untrained adults to operate this equipment.

• Keep the area of operation clear of all persons, particularly small children, and pets. Keep bystanders

at least 25 feet away from the area of operation.

1

• Do not run engine in an enclosed area. Engine exhaust contains carbon monoxide gas, a deadly
poison that is odorless, colorless, and tasteless.

• Before removing or installing collection bag, shut off engine, disconnect spark plug wire from spark
plug, and allow all moving parts to come to a complete stop.

• Do not allow hands or any other part of the body or clothing inside the vacuum inlet.

• Do not start engine or operate this equipment with any safety guards or housing removed.

• If equipment jams or becomes clogged, immediately shut off engine, disconnect spark plug wire

from spark plug, and allow all moving parts to come to a complete stop. Use only a wooden stick to
clear away debris.

• Empty the collection bag after each use. Decomposed debris coulld generate enough heat to
catch fire. Before emptying the collection bag, shut off engine, disconnect spark plug wire from
spark plug, and allow all moving parts to come to a complete stop.

DANGERDANGER

DANGER

DANGERDANGER

Liquid propane is highly flammable and its vapors are explosive. To prevent personal injury or property
damage:

• Do not allow open flame, matches, or smoking in area.

• Never overfill a propane tank. The tank supplied with this machine is a horizontal vapor withdrawal

20 lb. tank. Weight fill tank only 80% of rated capacity. Tare wieght is stamped on the tank.

• Always store propane tank outside in an approved, secured, tamper proof enclosure to provide
safety form vandalism and accidents.

• Never usa a non-UL listed propane tank.

• Never change or alter the fuel system unless authorized by Minuteman International Inc. Service

Departmant.

SASA

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THESE INSTRUCTIONSTHESE INSTRUCTIONS

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THESE INSTRUCTIONS

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THESE INSTRUCTIONSTHESE INSTRUCTIONS

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SAFETY DECALSSAFETY DECALS

SAFETY DECALS

SAFETY DECALSSAFETY DECALS

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READ SAFETYREAD SAFETY

READ SAFETY

READ SAFETYREAD SAFETY

OPERAOPERA

OPERA

OPERAOPERA

OPERA OPERA

OPERA

OPERA OPERA

TING INSTRUCTIONSTING INSTRUCTIONS

TING INSTRUCTIONS

TING INSTRUCTIONSTING INSTRUCTIONS

TING INSTRUCTIONS BEFORE OPERATING INSTRUCTIONS BEFORE OPERA

TING INSTRUCTIONS BEFORE OPERA

TING INSTRUCTIONS BEFORE OPERATING INSTRUCTIONS BEFORE OPERA

TING EQUIPMENTTING EQUIPMENT

TING EQUIPMENT

TING EQUIPMENTTING EQUIPMENT

1. Heavy concentration of sand and gravel should be

avoided. These materials are extremely abrasive, and
while the VAC 35 will handle moderate amounts of these
materials, it is not designed for heavy applications. Treat
your VAC 35 with reasonable care and it will repay you
with long, trouble-free service.

2. The VAC 35 will handle most common kinds of debris

found around industrial plants, commercial buildings,
homes and farms. Acid contaminated materials,
magnesium, dust and other DANGEROUS DEBRIS
that is considered hazardous should not be handled
with the VAC 35.

3. The efficiency of this unit depends on the breathing

capacity of the dust bag. Under extremely dusty
conditions the bag should be emptied and cleaned
frequently. Always empty and clean bag before storing
after use. Debris allowed to remain in the bag may
cause spontaneous combustion, resulting in an
explosion or fire. See instructions supplied with dust
bag.

DUST BAG CAREDUST BAG CARE

DUST BAG CARE

DUST BAG CAREDUST BAG CARE

1. To clean dust bag, turn the bag inside out and reattach

to unit.

2. Start engine and run at full throttle. Lightly tap bag to

release dirt trapped in the weave.

3. When clean, turn bag right side out and reattach to

unit.

4. Bag can be washed if extremely dirty.

BEFORE STBEFORE ST

BEFORE ST

BEFORE STBEFORE ST
IMPORTANT: Read the Engine Manual CAREFULLY
before operating the VAC 35. Before starting the engine
read and understand the following:

1. Be sure the engine crankcase is filled with the proper
type and amount of oil.

2. Spin-Pak® is in place.

3. Dust bag or discharge hose is in place.

4. Intake housing or hose kit is attached to the fan
housing.

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IMPORTANT: Read the dangers of liquid propane fuel be­fore operating the VAC-35.

1. Move the throttle lever to the full throttle position.

2. Move the choke lever to the choke on position.

3. Open the valve on the propane tank by turning the knob

counterclockwise.

4. This engine does not require a primer to start. A couple

of quick pulls on the starter cord will disengage the
safety lock-off and allow propane to flow to the engine.

5. Upon engine startup move the choke lever to the choke

off position then adjust throttle lever.

TO STOP ENGINETO STOP ENGINE

TO STOP ENGINE

TO STOP ENGINETO STOP ENGINE

1. Move the throttle lever to the slow position.

2. Close the valve on the propane tank by rotating the

handle clockwise

3. Allow the engine to run until all of the propane in the

fuel line has been used up. When the engine stops the
safety lock-off will automatically engage.

4. Remove any hearing protection and listen for all mov-

ing parts to come to a complete stop.

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ENGINE ENGINE

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ENGINE

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ENGINE ENGINE

LUBRICALUBRICA

LUBRICA

LUBRICALUBRICA
Add a few drops of oil to the throttle control cable and wire
to help keep it operating smoothly.

Clearing the Machine of Clogs and JamsClearing the Machine of Clogs and Jams

Clearing the Machine of Clogs and Jams

Clearing the Machine of Clogs and JamsClearing the Machine of Clogs and Jams

A clog or jam in the machine can cause the vacuuming operation to decrease or even stop completely. If this occurs,
take the following steps:

1. STOP THE ENGINE IMMEDIATELY and disconnect the spark plug wire from the spark plug. Wait for all moving
parts to come to a complete stop.

2. Check (and clean, if necessary) the following areas in this order:

• Check that the collection bag is not overfilled. Remove and empty bag.

• While the bag is removed, check that the discharge deflector is not clogged or jammed. Use a stick to clear

away any debris.

• Check that the vacuuming attachment is not clogged or jammed. Remove the attachment and thoroughly
clean the opening. While the attachment is removed, check the inlet opening to the machine. Use a stick to
clear away any debris.

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INSTRUCTIONS INSTRUCTIONS

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INSTRUCTIONS

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INSTRUCTIONS INSTRUCTIONS

1. The VAC 35 covered in this owner’s guide is
shipped complete in one box. Follow all
instructions on assembly very carefully.

2. Unpack all items from carton.

3. Tip box over so wheels are toward floor. Pull
unit out of box and stand upright.

4. DO NOT discard the carton or any of the
inserts until the unit is completely assembled.

5. All hardware is on the unit in its proper location.
If something is missing, notify the dealer/
distributor where unit was purchased.

6. Whenever the terms left or right hand, or “L”
and “R” are used, it means from a position
standing behind the unit facing forward.

NOTE: Before continuing with instructions in this
Owner’s Manual, unpack items from small carton.
Assemble those items as outlined in Instruction
Sheet included in that package.

HANDLE HANDLE

HANDLE

HANDLE HANDLE

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6. Once handles are aligned, tighten all hexagon
lock nuts (7).

NOTE: Nuts should be tightened enough that at
least two of the bolt threads extend through the
nut. It may be necessary to collapse the tubing
SLIGHTLY to accomplish this.

NOTE: See Handle Assembly on Page 11 of this
owner’s guide for reference to numbers used in
the following instructions.

1. Remove hex head bolts (14) and hexagon lock
nuts (7) from the bottoms of the upper handles
(21) and (25).

2. Place upper handles (21) and (25) over the
ends of the lower handles (27).

3. Align the lower holes in both upper and lower
handles. Replace hexagon head bolts (14),
removed in Step 1, to each of the lower holes.

4. Lift handles until the back braces (28) can be
assembled to bolts (14) assembled in Step 3.
Assemble hexagon lock nuts (7). DO NOT
TIGHTEN.

5. Align the upper holes in both upper and lower
handles. Assemble the remaining two hexagon
head bolts (14) and hexagon lock nuts (7). DO
NOT TIGHTEN.

THROTTLE HOOKUPTHROTTLE HOOKUP

THROTTLE HOOKUP

THROTTLE HOOKUPTHROTTLE HOOKUP

1. Remove throttle control (26) from the right lower
handle (27).

2. Straighten the throttle cable out and run it up
the left hand handles (27) and (25).

3. Attach the throttle control (26) to the upper left
hand handle (25) with the two oval head screws
(3) and hexagon nuts (13) furnished.

4. Attach snap-on clamps (20) to handles to
secure throttle cable.

5. Make sure no bends are less than 8” radius.

NOTE: Check alignment of handle. The hexagon
lock nuts have been left loose to allow movement
between the holes and the bolts. Do not bend
tubing to accomplish proper alignment.

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ASSEMBLE SPIN-PASSEMBLE SPIN-P

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ASSEMBLE SPIN-PASSEMBLE SPIN-P
NOTE: See Housing Assembly on Page 16 of this owner’s guide for reference to numbers used in
the following instructions.

1. Remove hex head bolts (39), flat washers (30), and lock nuts (27) from the three upper holes

used to secure retaining ring (58) to housing assembly (24). DO NOT remove the bottom bolt or
retaining ring from housing assembly.

2. Align the holes in Spin-Pak

3. Replace hardware removed in Step 1 and tighten.

ATTATT

ACHING INTACHING INT

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ACHING INT

ATTATT

ACHING INTACHING INT

1. Insert hinge bosses on collar of intake housing (61) behind the hinged extension on front cover

assembly (16).

2. Swing intake housing (61) to lay flat against front cover assembly (16).

3. Secure by placing flatwasher (31) and adjusting knob (53), on pivot bolt, over the collar of intake

housing and tighten adjusting knob.

AKE HOUSINGAKE HOUSING

AKE HOUSING

AKE HOUSINGAKE HOUSING

AKAK

AK

AKAK

®®

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INSTRUCTIONS (Con’t) INSTRUCTIONS (Con’t)

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INSTRUCTIONS (Con’t)

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INSTRUCTIONS (Con’t) INSTRUCTIONS (Con’t)

®

(59) with three upper holes in retaining ring and housing assembly.

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ACHING DUSTACHING DUST

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ACHING DUST

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ACHING DUSTACHING DUST

1. Place large loop in upper bag straps over the upper handles.

2. Place neck of dust bag over Spin-Pak

just over bead on retaining ring. Bead must be covered.

3. Place bag hooks onto loops in lower bag straps and hook to lower crossbar.

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ARNING: ARNING:

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ARNING: Failure to attach bag hooks to lower crossbar can cause premature wear of bag and

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ARNING: ARNING:
neck at the Spin-Pak®. The Spin-Pak® may also break prematurely due to excessive weight from the
bag.

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ARNING:ARNING:

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ARNING: The engine contains NO OIL. Read the Engine Instruction Manual carefully before

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ARNING:ARNING:
operating the VAC 35. Be sure you know how to start and stop the engine before proceeding further.
Do not start the engine until all assembly is finished.

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ARNING:ARNING:

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ARNING: Make a thorough inspection to see that all fastenings are tight and all parts are properly

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ARNING:ARNING:
installed. DO NOT start engine without intake housing and dust bag in place. If engine is started
without intake housing attached, serious injury may result by drawing clothing or parts of the body
into the fan. If engine is run without Spin-Pak® or dust bag, small stones or other objects may be
picked up and propelled at operator or bystanders through the unprotected opening causing serious
injury.

BAG BAG

BAG

BAG BAG

®

until tie strap can be pulled tight around neck of housing,

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7

TRANSPORTRANSPOR

TRANSPOR

TRANSPORTRANSPOR

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ransport Driveransport Drive

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ransport Drive

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ransport Driveransport Drive

Operate the machine in a large, level, open area until
you are familiar with its operation. Begin with speed No. 1
and gradually work up to speed No. 4. (Figure 1)

To avoid damaging the transmission, always release
the Clutch Lever (Figure 2) and wait for the wheels to stop
before shifting gears.

Forward momentum may cause the machine to
gradually coast to a stop after the Wheel Drive is released
(especially when in 3rd or 4th gear). Allow for this coasting
distance when stopping the machine.

Engage the Clutch Lever slowly when starting off in 3rd
or 4th gear. The machine may hesitate briefly before the
wheels begin turning.

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DRIVE/P DRIVE/P

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DRIVE/P

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DRIVE/P DRIVE/P

ARKING BRAKEARKING BRAKE

ARKING BRAKE

ARKING BRAKEARKING BRAKE

Shift to a lower forward gear if wheels lose traction
when going up a slope (always avoid excessively steep
slopes). Before shifting, turn the machine sideways on the
slope to prevent rolling of the machine and to relieve strain
on the transaxle.

Never force the shift lever as damage may result. If
shifting is difficult, it may be necessary to manually move
the machine a few inches forward or backward while moving
the shift lever.

8

SAFETY INTERLOC SYSTEMSAFETY INTERLOC SYSTEM

SAFETY INTERLOC SYSTEM

SAFETY INTERLOC SYSTEMSAFETY INTERLOC SYSTEM

This equipment incorporates two safety interlock systems. Figure 1 below is for the front Vacuum
Housing Assembly. Figure 2 is for the Cloth Bag Assembly. Both interlocks must be engaged for

engine to start.

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ACCESSORIESACCESSORIES

ACCESSORIES

ACCESSORIESACCESSORIES

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HANDLE HANDLE

HANDLE

HANDLE HANDLE

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- MANUAL - MANUAL

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- MANUAL

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- MANUAL - MANUAL

MODEL MODEL

MODEL

MODEL MODEL

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HANDLE HANDLE

HANDLE

HANDLE HANDLE

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- SELF-PROPELLED MODEL - SELF-PROPELLED MODEL

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- SELF-PROPELLED MODEL

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- SELF-PROPELLED MODEL - SELF-PROPELLED MODEL

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TRACTION/FRAME TRACTION/FRAME

TRACTION/FRAME

TRACTION/FRAME TRACTION/FRAME

SELF-PROPELLED MODELSELF-PROPELLED MODEL

SELF-PROPELLED MODEL

SELF-PROPELLED MODELSELF-PROPELLED MODEL

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LIMITED WLIMITED W

LIMITED W

LIMITED WLIMITED W

The Parker Sweeper Company warrants to the original purchaser/user that this product is free from defects in workmanship
and materials under normal use and service for a period of two years from date of purchase. In addition, Parker Sweeper
Company will, at its option, honor labor warranty claims for the first 12 months from date of sale, provided such claims are
submitted through and approved by factory authorized repair stations. Parker Sweeper Company will, at its option, repair or
replace without charge, except for transportation costs, parts that fail under normal use and service when operated and
maintained in accordance with the applicable operation and instruction manuals.

This warranty does not apply to normal wear, or to items whose life is dependent on their use and care, such as belts, cords,
switches, hoses, rubber parts, electrical motor components or adjustments. Parts not manufactured by Parker Sweeper
Company such as engines, batteries, battery chargers, hydraulic pumps, and tires are covered by and subject to the warranties
and/or guarantees of their manufacturers. Please contact Parker Sweeper Company for procedures in warranty claims against
these manufacturers.

Special warning to purchaserSpecial warning to purchaser

Special warning to purchaser — Use of replacement filters and/or prefilters not manufactured by Parker Sweeper Company

Special warning to purchaserSpecial warning to purchaser
or its designated licensees, will void all warranties expressed or implied.

A potential health hazard exists without exact original equipment replacement.

All warranteed items become the sole property of Parker Sweeper Company or its original manufacturer, whichever the case
may be.

Parker Sweeper Company disclaims any implied warranty, including the warranty of merchantability and the warranty of fitness
for a particular purpose. Parker Sweeper Company assumes no responsibility for any special, incidental or consequential
damages.

ARRANTYARRANTY

ARRANTY

ARRANTYARRANTY

This limited warranty is applicable only in the U.S.A. and Canada, and is extended only to the original user/purchaser of this
product. Customers outside the U.S.A. and Canada should contact their local distributor for export warranty policies. Parker
Sweeper Company is not responsible for costs or repairs performed by persons other than those specifically authorized by
Parker Sweeper Company. This warranty does not apply to damage from transportation, alterations by unauthorized persons,
misuse or abuse of the equipment, use of non-compatible chemicals, or damage to property, or loss of income due to
malfunctions of the product.

If a difficulty develops with this machine, you should contact the dealer from whom it was purchased.

This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Some states do not
allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long an implied warranty
lasts, so the above exclusions and limitations may not apply to you.

A Member of the Hako Group of Companies

World HeadquartersWorld Headquarters

World Headquarters Minuteman Canada, Inc.

World HeadquartersWorld Headquarters
Minuteman International, Inc. 2210 Drew Road
111 South Rohlwing Road Mississauga, Ontario
Addison, Illinois 60101 L5S 1B1

Phone [phone] Phone [phone]
Fax [phone] Fax [phone]
www.minutemanintl.com

988202

Printed in U.S.A.