Minuteman pv-7201-bp Parts Manual

Model:Model:

Model:

Model:Model:

®

Vac 35
Battery Powered

OPERAOPERA

OPERA

OPERAOPERA

TIONTION

TION

TIONTION

SERVICESERVICE

SERVICE

SERVICESERVICE

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ARAR

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ARAR

PVPV

PV

PVPV

TSTS

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TSTS

-7201-BP-7201-BP

-7201-BP

-7201-BP-7201-BP

CARECARE

CARE

CARECARE

Revised 7/05

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ABLE OF CONTENTSABLE OF CONTENTS

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ABLE OF CONTENTS

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ABLE OF CONTENTSABLE OF CONTENTS

General Safety Instructions 1 & 2

Warning Decal Placement 3

Assembly & Operation Instructions 4 & 5

Blower Housing Assembly Parts 6 & 7

Battery Cabinet Assembly Parts 8

Handle Assembly Parts 9

Electrical Box Assembly 10

Warranty Back Cover

IMPORIMPOR

IMPOR

IMPORIMPOR

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ANTANT

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SAFETY SAFETY

SAFETY

SAFETY SAFETY

INSTRUCTIONS INSTRUCTIONS

INSTRUCTIONS

INSTRUCTIONS INSTRUCTIONS

READ READ

READ

READ READ

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ARNINGARNING

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ARNING

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ARNINGARNING

• To prevent personal injury or property damage, do not attempt to start motor until all assembly
steps are complete and you have read and understand the safety and operating instructions in this
manual.

• Wear approved safety glasses when operating this equipment. The operation of any powered
machine can result in foreign objects being thrown by high-speed rotating parts.

• Wear work gloves, sturdy footwear, and hearing protection when operating this equipment.

• Remove hearing protection and watch for traffic when operating near, or when crossing roadways.

• Do not operate this equipment on a paved, gravel, or hard surface unless the collection bag is

installed. Discharged material may bounce from a hard surface.

• Before inspecting or servicing any part of equipment, shut off motor, disconnect batteries and
make sure that all moving parts have come to a complete stop. Be aware that rotating blades slow
down gradually after motor is shut off.

ALLALL

ALL

ALLALL

INSTRUCTIONS BEFORE USING INSTRUCTIONS BEFORE USING

INSTRUCTIONS BEFORE USING

INSTRUCTIONS BEFORE USING INSTRUCTIONS BEFORE USING

• Never leave equipment unattended when engine is running. Shut off motor and disconnect batteries
before leaving equipment.

• Do not vacuum any burning or smoldering materials such as cigars, cigarettes, ashes or cinders.

• Do not vacuum areas that have been recently treated with fertilizers, pesticides or herbicides.

Follow chemical manufacturer’s safety instructions regarding contact with treated areas.

• Do not vacuum flammable liquids such as gasoline, kerosene, diesel fuel, paint thinner, etc.

• Never allow children or untrained adults to operate this equipment.

• Keep the area of operation clear of all persons, particularly small children, and pets. Keep bystanders

at least 25 feet away from the area of operation.

• Do not allow hands or any other part of the body or clothing inside the vacuum inlet.

• Before removing or installing collection bag, shut off motor.

• Empty the collection bag after each use. Decomposing debris could generate enough heat to

catch fire. Before emptying the collection bag, shut off motor and allow all moving parts to come to
a complete stop.

• If equipment jams or becomes clogged, immediately shut off motor, disconnect batteries and allow
all moving parts to come to a complete stop. Use only a wooden stick to clear away debris.

1

• Do not operate this equipment with any safety guards or housing removed.

• Maintenance and repairs must be performed by authorized personnel.

• Make sure all switches are turned “OFF” and battery connections are removed before performing

any maintenance procedures.

• Store or park this machine on a level surface only.

• These machines are designed for level floor operation only. DO NOT OPERATE on ramps or

inclines.

• This machine is not suitable for picking up hazardous dust.

DANGERDANGER

DANGER

DANGERDANGER

Battery acid can cause burns. When working on or around batteries, wear protective clothing and
safety glasses. Remove metal jewelry. Do not lay tools or metal objects on top of batteries.

Charging batteries generates explosive gases. DO NOT CHARGE BATTERIES WHEN OPEN
FLAMES OR SPARKS ARE PRESENT. DO NOT SMOKE. Make sure the charger is turned off
before disconnecting it from the batteries. Charge the batteries in a well ventilated area.

SAFETY INTERLOC SYSTEMSAFETY INTERLOC SYSTEM

SAFETY INTERLOC SYSTEM

SAFETY INTERLOC SYSTEMSAFETY INTERLOC SYSTEM

This equipment incorporates a safety interloc system. When front intake assembly is removed motor
relay is disconnected through side switch. WARNING: Fan will continue to rotate after power is
disconnected.

SASA

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SASA

THESE INSTRUCTIONSTHESE INSTRUCTIONS

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THESE INSTRUCTIONS

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THESE INSTRUCTIONSTHESE INSTRUCTIONS

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Safety DecalsSafety Decals

Safety Decals

Safety DecalsSafety Decals

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ASSEMBLASSEMBL

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INSTRUCTIONS INSTRUCTIONS

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INSTRUCTIONS

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INSTRUCTIONS INSTRUCTIONS

1. After removing the handle and vac unit from the

carton, the following instructions will help you
ready the vac for operation.

2. Remove the rolled up dust bag and Spin-Pak

from the spacer box. The rolled up dust bag
contains the following items: Front caster 64-71­A, Bracket/caster 66-430-C, and Cables (1) 72­132-A and (2) 72-134-A, also, the plastic bag
containing the following hardware: 63-304-A, 4
Bag hooks; 69-416-16, 2 Contour head bolts 1/
4-20 x 1; 352-416, 2 Acorn nuts 1/4-20; 65-416­20, 2 Bolts-Hex head 1/4-20 x 1 1/4; 364-416, 2
Nuts-Hex Lock 1/4-20; 936-416, 2 Washer-Int.
Tooth Lock 1/4; 365-516, 2 Nut-Hex Lock 5/16.

3. After removing the machine from the carton the

first step is to install the caster bracket and insert
the caster.

4. Attach the caster bracket (item 20) by removing

(2) 1/4-20 x 1 bolts and washers (items 36 and

30) also (2) 1/4-20 x 1 1/4 bolts and washers
(items 37 and 30 at the bottom of the front cover
assembly, item 15). Now position the caster
bracket so the part no. is on the top side. Insert
(2) 1/4-20 x 1 bolts and washers (items 36 and

30) in the (2) top holes and screw into the front
cover assembly.
1/4-20 x 1 1/4 bolts and washers (items 37 and

30) into the (2) bottom holes and screw into the
front cover assembly. Now tighten all (4) bolts).

5. Next install the caster (item 17). Place the 3/4

nut (item 3) on the shank of the caster before
screwing the caster into the caster bracket. Adjust
height to suit. Turn 3/4 nut tight against bottom
side of bracket to lock caster shank and maintain
height setting.

6. Attach the top cross brace (ref. no. 14) with the

left and right truss braces (ref. nos. 12 & 13) to
the upper handle (ref. no. 15) with bolts and nuts
(ref. nos. 10 & 7).
the truss braces over bolts “A” on the cabinet and
install nut (ref. no. 6).
place the upper handle (ref. no. 15) ends on top
of lower handle which is attached to the blower
housing. Now place the cross brace (ref. no. 14)
on the bottom side of the lower handle and fasten
together with bolts, washer, and nuts (ref. nos. 2,
5, 9 & 10). Now tighten all nuts and bolts on the
handle assembly.

7. To attach intake housing to unit; Insert the hinge

bosses, on collar of intake housing, behind the
hinge extension on front cover assembly. Swing
intake housing to lay flat against front cover
assembly. Secure by placing flatwasher and
adjusting knob, on pivot bolt, over the collar of
intake housing and tightening adjusting knob.

Do not tighten.Do not tighten.

Do not tighten. Now insert (2)

Do not tighten.Do not tighten.

Do not tighten!Do not tighten!

Do not tighten! Now place

Do not tighten!Do not tighten!

Again, do not tighten! Again, do not tighten!

Again, do not tighten! Next

Again, do not tighten! Again, do not tighten!

®

1. The batteries should be installed next. Follow
instructions under Battery Selection and Care to
determine if batteries are in good condition.
Place batteries in the cabinet in the positions
shown in diagram. Thoroughly tighten all terminal
connections, coat with a thin application of
petroleum jelly. Be sure the positive and negative
posts are in the proper location. All the wires and
battery cables have been attached to the cabinet
except (1) 72-132-A and (2) 72-134-A, these were
wrapped in the dust bag for shipping and can be
identified by their lengths. The following page
shows the complete wiring diagram.

2. To assemble Spin-Pak®; Remove the hex head
bolts, lock nuts, and flatwashers, from the three
upper holes used to secure the retaining ring to
the blower housing. Do not remove the bottom
bolt or the retaining ring from blower housing. Align
the holes in the Spin-Pak® with the three upper
holes in the remaining ring and blower housing.
Reassemble to the hex head bolts, lock nuts, and
flatwashers to the three holes and tighten.

3. Attach the dust bag to the unit by placing the bag
hooks in the bottom loop of the top bag straps.
Hook the straps on the upper handle just above
the top cross brace. Slip the neck of the bag
over the Spin-Pak® and retaining ring, pull the tie
strap tightly around the neck of the blower
housing.

4. WARNING: Battery charger selector switch must
be in the off position and power cord to the
charger disconnected before inspecting or
servicing batteries. Make all connections or
disconnects to batteries with charger off.

5. WARNING: Proper eye protection such as
goggles, face shield or safety glasses should be
worn with protective clothing such as rubber
gloves and apron, when servicing or inspecting
batteries.

4

OPERAOPERA

OPERA

OPERAOPERA

1. Keep filter bag clean. The efficiency of this unit depends
on the breathing capabilities of the dust bag. On
extremely dusty jobs, empty bag often. Never allow
debris to remain in bag after use. There is danger of
spontaneous combustion.

2. Before starting the motor make sure the: A. Spin-Pak
is in place. B. Dust bag or discharge hose is in place.
C. Intake housing or hose kit is attached to the fan
housing.

3. Your Vac 35 is equipped with a front adjustable caster
which will provide any height adjustment of intake
housing that may be desired, within a practical range.

4. Your Vac 35 will handle most common kinds of debris
found around industrial plants, commercial buildings,
homes and farms. Acid contaminated materials,
magnesium dust and other DANGEROUS debris that
is considered hazardous should not be handled with
Vac 35 unless approved by a regulating authority
considered to be an expert in the handling of such
hazardous materials.

5.5.

DO NOTDO NOT

5.

DO NOT

5.5.

DO NOTDO NOT
attachments with motor running.

6. Disconnect one battery wire for safety.

7. Never walk away from the machine with the motor
running.

8. LUBRICATION: Lubricate the wheels three to four times
a year. (If used is an extremely duty area, lubricate
more often.) The grease fittings are on the hub of each
wheel. Lubricate the bearings and wheel axle on the
caster once a week if used daily.

WORK ON V WORK ON V

WORK ON V

WORK ON V WORK ON V

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POSITION & HOOK UP POSITION & HOOK UP

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POSITION & HOOK UP

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POSITION & HOOK UP POSITION & HOOK UP

AC 35AC 35

AC 35 repairs or change

AC 35AC 35

TING INSTRUCTIONSTING INSTRUCTIONS

TING INSTRUCTIONS

TING INSTRUCTIONSTING INSTRUCTIONS

®

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CAUTION:CAUTION:

CAUTION: In handling storage batteries remember that

CAUTION:CAUTION:
battery electrolyte is composed of water and H2SO4 or
sulfuric acid. If battery acid should contact any part of the
body, wash immediately with clean cold water. Seek medical
aid if any discomfort continues. The charging of these
batteries creates explosive hydrogen and oxygen gases.
Personnel should be properly instructed in the care and
handling of this equipment before being permitted to do so
(see Charging Instructions).

SELECTION SELECTION

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SELECTION

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SELECTION SELECTION

AND CAREAND CARE

AND CARE

AND CAREAND CARE

A volt meter has been provided on top of the battery cabinet
adjacent to the switch. When the indicating needle reaches
the red range, the batteries should be recharged. The
sweeper will still sweep efficienlty at this point; however, if
batteries are continually discharged beyond this point, their
life will be shortened considerably.

BABA

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220 amps @ 20 hour rate 6 volt wet charge (4 required) PN

956720. 275 amps @ 20 hour rate 6 volt wet charge (4
required) PN956740.
Battery Dimensions - 10 19/64 x width 7 5/64 x height 10
3/16.

BABA

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BABA

Use charger no. 957731. Volt DC 24, Volt AC 115/Ph-1/cy-

60.

Y/CHARGER SPECIFICAY/CHARGER SPECIFICA

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Y/CHARGER SPECIFICA

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Y/CHARGER SPECIFICAY/CHARGER SPECIFICA

SPECIFICA SPECIFICA

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SPECIFICA

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SPECIFICA SPECIFICA

TIONSTIONS

TIONS

TIONSTIONS

TIONSTIONS

TIONS

TIONSTIONS

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BLOWER HOUSING UNITBLOWER HOUSING UNIT

BLOWER HOUSING UNIT

BLOWER HOUSING UNITBLOWER HOUSING UNIT

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6

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BABA

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BABA

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CABINET CABINET

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CABINET

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CABINET CABINET

ASSEMBLASSEMBL

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ASSEMBLASSEMBL

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HANDLE & BAG HANDLE & BAG

HANDLE & BAG

HANDLE & BAG HANDLE & BAG

ASSEMBLASSEMBL

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ELECTRICALELECTRICAL

ELECTRICAL

ELECTRICALELECTRICAL

BOX BOX

BOX

BOX BOX

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10

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LIMITED WLIMITED W

LIMITED W

LIMITED WLIMITED W

The Parker Sweeper Company warrants to the original purchaser/user that this product is free from defects in workmanship
and materials under normal use and service for a period of two years from date of purchase. In addition, Parker Sweeper
Company will, at its option, honor labor warranty claims for the first 12 months from date of sale, provided such claims are
submitted through and approved by factory authorized repair stations. Parker Sweeper Company will, at its option, repair or
replace without charge, except for transportation costs, parts that fail under normal use and service when operated and
maintained in accordance with the applicable operation and instruction manuals.

This warranty does not apply to normal wear, or to items whose life is dependent on their use and care, such as belts, cords,
switches, hoses, rubber parts, electrical motor components or adjustments. Parts not manufactured by Parker Sweeper
Company such as engines, batteries, battery chargers, hydraulic pumps, and tires are covered by and subject to the warranties
and/or guarantees of their manufacturers. Please contact Parker Sweeper Company for procedures in warranty claims against
these manufacturers.

Special warning to purchaserSpecial warning to purchaser

Special warning to purchaser — Use of replacement filters and/or prefilters not manufactured by Parker Sweeper Company

Special warning to purchaserSpecial warning to purchaser
or its designated licensees, will void all warranties expressed or implied.

A potential health hazard exists without exact original equipment replacement.

All warranteed items become the sole property of Parker Sweeper Company or its original manufacturer, whichever the case
may be.

Parker Sweeper Company disclaims any implied warranty, including the warranty of merchantability and the warranty of fitness
for a particular purpose. Parker Sweeper Company assumes no responsibility for any special, incidental or consequential
damages.

ARRANTYARRANTY

ARRANTY

ARRANTYARRANTY

This limited warranty is applicable only in the U.S.A. and Canada, and is extended only to the original user/purchaser of this
product. Customers outside the U.S.A. and Canada should contact their local distributor for export warranty policies. Parker
Sweeper Company is not responsible for costs or repairs performed by persons other than those specifically authorized by
Parker Sweeper Company. This warranty does not apply to damage from transportation, alterations by unauthorized persons,
misuse or abuse of the equipment, use of non-compatible chemicals, or damage to property, or loss of income due to
malfunctions of the product.

If a difficulty develops with this machine, you should contact the dealer from whom it was purchased.

This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Some states do not
allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long an implied
warranty lasts, so the above exclusions and limitations may not apply to you.

A Member of the Hako Group of Companies

World HeadquartersWorld Headquarters

World Headquarters Minuteman Canada, Inc.

World HeadquartersWorld Headquarters
Minuteman International, Inc. 2210 Drew Road
111 South Rohlwing Road Mississauga, Ontario
Addison, Illinois 60101 L5S 1B1

Phone [phone] Phone [phone]
Fax [phone] Fax [phone]
www.minutemanintl.com

988222

Printed in U.S.A.