Minuteman PORT A SCRUB Instruction Manual

Page 1
M12110 M12230
Port A Scrub
Floor Scrubbing Machine
Instruction Manual & Spare Parts List
Page 2
Contents
Instruction Manual
Product information...................................................................................................
Technical specification..............................................................................................
Know your machine...................................................................................................
Working principle.......................................................................................................
Preparing for use.......................................................................................................
Assembly...................................................................................................................
Brush selection guide................................................................................................
Controls.....................................................................................................................
Operating the machine..............................................................................................
Electrical diagram......................................................................................................
Accessories...............................................................................................................
Upkeep of your PORT A SCRUB...............................................................................
Spare Parts Manual
Housing-Idle Side......................................................................................................
3 3 4 5 5 5 6 6 7 7 8 9 9
10
12
Pump housing...........................................................................................................
Lever and guide link mechanism...............................................................................
Handle group.............................................................................................................
Motor,drum and bridge assembly..............................................................................
Accessories...............................................................................................................
16
18
19
21
23
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Instruction Manual
Product Information
The Minuteman PORT A SCRUB is an ideal machine to clean floors in small and medium areas like offices, ospitals, restaurants, shopping complexes and many commercial applications. It sprays plain water / detergent solution, scrubs and picks up the dirty water - all in a single pass. The Port A Scrub has different optional brushes to suit a variety of applications. This machine can be used only on smooth even floors like Mosaic, all type of stone floors, PVC, Short-pile carpet, Wood and Profiled Rubber. It should not be used on rough uneven surfaces.
Important Safety Instructions
Please read the following instructions completely before operating the machine. Any violation of the same will not only invalidate the warranty, but also may result in a safety hazard.
The machine must be unpacked and assembled in accordance with these instructions before connecting to the electrical supply.
· This machine should always be connected to a fully grounded power supply of the right voltage and frequency.
· Keep the power supply cord away from moving parts. During operation, hazard may occur when running machine
over the supply cord.
· The machine must be disconnected from the mains supply (by pulling the plug out) before changing the brushes,
cleaning the machine and, for maintenance.
· Warning! Use only the brushes/accessories strictly as per the instruction manual. Usage of any other
brushes/accessories can cause safety problems.
· Periodically inspect the cord for possible damage. The damaged cord must be replaced with the special cord
available from the manufacturer or an authorized service agent.
· DO NOT leave the machine connected to the power supply when not in use; always remove the plug from the mains
socket.
· DO NOT use where hazardous dust is present.
· DO NOT use machine near flammable liquids.
· DO NOT use in an explosive atmosphere.
· DO NOT use in gradient surface.
· DO NOT keep the machine with handle lowered, when the machine is in working mode.
Guidelines for the operator
· Operators must be fully trained in accordance with these instructions, able to perform routine upkeep of the machine
and correct selection of brushes.
· Operators should be physically capable to maneuver transport and operate the machine.
· DO NOT run the machine dry, as this could damage the floor surface or the machine itself.
· Take adequate care to hold the machine firmly while installing and removing the brush.
· Never use excessive foaming or highly corrosive cleaning solutions.
· While operating on a flooded floor, always ensure that the water level does not exceed 1/4”.
· DO NOT operate this machine on rough uneven surface like industrial concrete floor.
· Do not clean the machine using water jet.
· Ensure all parts are fitted properly before operation.
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Technical Specification
Description Units Specification
Model -- M12110 Mains supply -- 100-110 VAC±% 60Hz, Single Phase
Power W 750
Brush Speed rpm 780
Cleaning Capacity
Cleaning Width inch 12.5
Fresh water tank capacity gallon 1
Overall Dimensions
Height with handle inch 43.75
Height without handle inch 8.25
Width inch 17.32
Length inch 14.88
Weight lbs 55
Noise level (see note) dB(A) 69
Handle vibration (see note)
2
ft /hr 3,800
2
m/s <2.5
Description Units Specification
Model -- M12230 Mains supply -- 230 VAC±% 50Hz, Single Phase
Power W 600
Brush Speed rpm 650
Cleaning Capacity
2
ft /hr 3,800
Cleaning Width inch 12.5
Fresh water tank capacity gallon 1
Overall Dimensions
Height with handle inch 43.75
Height without handle inch 8.25
Width inch 17.32
Length inch 14.88
Weight lbs 55
Noise level (see note) dB(A) 69
Handle vibration (see note)
2
m/s <2.5
Note:
1. Noise levels measured at a distance of 1 meter from machine and 1.6 metres above floor, when washing a hard floor. Measurements recorded using a hand held meter.
2. Handle vibration does not exceed 2.5 m/s , when operating on a smooth hard surface.
3. Above dimensions are approx. Since the companies policy is to continuously improve the product, there could be changes without prior notice.
2
4
Page 5
Know your machine
Working Principle
Front
(1) (2)
(3)
(4)
(5)
(1) Top handle
(2) Liquid discharge control
(6)
(7)
handle
(8)
(3) Tank
(4) Bottom handle
(9)
(5) Dirty water tank
(6) Filter
(7) Lid Cap
(8) Boot
(9) Nozzle
(10) Conveyor drum
(10)
(11)
(11) Brush
(12) Pedal
(12)
1. Cleaning liquid in the fresh water tank is made to spray on the floor to be washed.
2. The counter rotating brushes scrubs the floor and also throws the dirty water on the Conveyor drum. The front brush does most of the scrubbing and drying. The rear brush completes the scrubbing and collects the remaining water of the floor.
3. A blade fitted to the dirty water tank wipes the drum and collects the dirty water.
Preparing for use
1
12
2
3
10
9
7
13
Warning! Since the bottom handle is spring loaded, the casual removal of the hook may result in sudden springing back leading to possible injury to personnel.
8
11
1. Bottom handle
4
2. Machine body
3. Pump Housing
4. Auxillary Tank
5. Top handle & pull cable
6. Handle LH & RH
7. Brush shafts (2)
8. Screws & washers
9. Cable retainer
10. Power cord
11. Dirty water tank
12. Hook
13. Knob
1. To save packing space and to ensure the safety of the machine during transporting, the PORT A SCRUB comes to you with its handle dismantled. Ensure that the listed parts are present as shown and identify them in order to
6
5
understand the assembly instructions.
2. Remove the hook which holds the bottom handle with the machine body while holding the bottom handle.
5
Page 6
Assembly
R I G H T
B O T TO M
R E A R
L E F T
B O T TO M
R E A R
1. Insert the two tubular handles into the bottom handle and secure them using knob (2 Nos) by tightening lightly. Ensure that the handles are assembled according to their marked position and the cable holding hooks are pointing towards the rear.
2. Slide the electric cable retainer into the top portion of RH handle.
3. Fit the top handle over the tubular handles and secure them with washer and screw (2 sets). Ensure that the label on the top handle is facing the front of the machine. Now tighten firmly both the knobs and screws alternately. Insert the dummy caps provided to cover the screws (2 nos) in the top handle.
4. Pass the free end of the pull cable through the plastic guide in RH Handle.
5. Fix the auxillary tank firmly into the bottom handle by holding the top handle.
6. Rotate the knob to hold the auxillary tank.
7. The brushes are only loosely packed in the machine for transit, therefore the brush shafts must be fitted before operating the machine. Push the shafts through the brushes from the side of the machine. To remove brushes, push the brush shaft out from the side of the machine using the fingers and withdraw the shaft. Normally standard brush type will be supplied with the machine. Brushes shall be selected according to the type of floor surface to be cleaned, and the degree of dirt to be removed, please refer Brush Selection Guide.
8.Now machine is ready for use.
Brush Selection Guide
Type of floor First time cleaning Maintenance cleaning
All natural stone floors,
Standard Soft Ceramic, Mosaic, Wood, Profiled rubber, Vinyl, PVC,
Short pile carpet Marble Granite Smooth concrete Escalator Others
Soft Soft
Hard
Escalator
To suit individual floor conditions
Soft
Soft Standard Escalator
Brush identification
This is applicable when the customer has more than one set of brushes of same type. Example : 2 or more sets of Standard Brush
Customers may not interested to use same brushes in Bedroom / Kitchen / germ free area which is already been used in other areas like Corridor / Bathroom / Oil or chemical deposited areas. It is difficult for the customers to identify the particular brush which is used in certain area. To make this easy, Brush buttons of colors RED, BLUE, WHITE and YELLOW are packed with the machine. Customers shall plug the buttons on the hole provided in the brush as shown. This helps the customer to identify the particular brush by keeping the button (color) as reference.
Refer Page 25 for Brush Selection
(a)
(a) Hole provided for plugging button. (b) Brush with button plugged.
(b)
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Controls
On/Off Control
By pressing the pedal lightly with your
OFFON
2
foot, pull back the handle a little to start the motor. The brushes and the drum starts rotating. Pulling the handle further without pressing the pedal, lowers the
1
machine and engages the ro tating brushes onto the floor. To stop working, take the handle to the vertical position.
Brush Contact Control
Brus h con t a c t w i t h th e flo o r is adjustable in 4 steps, contact is MINIMUM when the knob is fully down and MAXIMUM when it is fully raised. This helps you to compensate for the wear of brushes and also to control the scrubbing effect. If there is no machine movement, when the handle lower down fully (working mode), change the knob position to one step up.
Motor Overload Protector
In the event of motor getting overloaded due t o imprope r power s u pp ly or
WA IT
30
SEC ON DS
BEFORE R E S E T
PR E SS
!
u n e x p ec t e d o b s t r u c t i o n t o t h e brush/ drum rotati on, the o ver load protector trips and protects the motor from damage. If this happens, identify the cause, correct it and, reset the protector button after minimum 30 seconds from tr ipping by pres sing th e o ver loa d protector manually and continue working.
Transport/Working Model Control
Slide this knob to TOP position to operate the machine. Slide this knob to BOTTOM position to move the machine from one place to other place and to park the machine. By keeping the knob to top position (working mode) and moving the machine will damage the brushes.
Cleaning Liquid Discharge Control
By pulling, the liquid discharge control handle up, the cleaning liquid is made to spray on the floor. The spraying stops once the liquid discharge control handle is released.
Warning! should the machine fail to operate, contact the supplier from whom you purchased the machine.
Operating the machine
Before the washing operation starts
Warning! Precleaning of floor is must before using the PORT A SCRUB.
1. Fill cleaning liquid in fresh water tank (Fig-I)
2. Insert the plug into mains 3-pin socket.
3. Ensure that the brushes are fitted properly.
4. Slide the transport/working mode control knob to TOP (working) position (Fig-ii).
(i)
Recommended washing sequence
1. Start the machine by pressing the pedal and pulling the handle back.
2. Move forward, while sparingly pulling the liquid discharge control handle (Fig-iii). This handle should not be kept pulled all the time. The duration and frequency of pulling and releasing has to be adjusted suitable to match with the type of floor, extent of dirt. etc. For ceramic & granite floors, apply very little water.
3
OFF
ON
2
1
(ii)
7
Page 8
(iii)
(a)
(b)
(a) Recommended pattern for small rooms (b) Recommended pattern for large halls
(v)
(vi)
Warning! Avoid touching the sharp edge of dirty water tank. it may cause injury to hands.
Care of the machine
3. Stop the liquid discharge approximately one foot before the end of forward motion. continue to move forward up to the wall without pulling the pull handle .
Spray angle / area can be controlled by the user according to their requirements. It also prevents water / solutions sprayed in the cleaned area. Spray angle of the solution is made to adjust using the serrations provided in the nozzle and the nozzle holder. Nozzle can be rotated about 28 degrees either clockwise or counter clockwise @ the increment of 4 degree (Fig-i v).
4. Pull the machine backwards in the same track, but without
discharging any liquid. When you are reaching the starting point, change the track and repeat steps 2 through 4. When you are changing the track allow some overlap with the cleaned area. In case of large halls take a U-turn and move forward. If quick drying is desired, move on the same track, without discharging the liquid (Fig-v)
5. When the dirty water tank is full, lift and pull the tank out of the
machine (Fig vi). Empty the tank and wash it in running water or dip it in a bucket of water (Fig-vii). Clean the blades and push the tank into its place.
(a)
(a) Nozzle at normal position (b) Nozzle at rotated position (c) Nozzle inserted inside the holder at rotated position
(b) (c)
(iv)
(vii)
1. Nozzle
2. Nozzle holder
Warning! Before undertaking the cleaning operations switch off the machine and unplug from the electrical supply.
1
(viii)
2
3
(ix)
1. Move the Transport / Working mode control knob to BOTTOM (Transport) position (Fig-viii).
2. Disconnect the power supply by unplugging the electrical plug and wind the cable over cable holders in the handle.
3. Pull out the dirty water tank and wash it completely.
4. To prevent possible clogging of filter, drain cleaning liquid
5. Remove the brushes by pushing the brush shaft out (Fig­ix).
Electrical Diagram
Abbreviations given in the diagram as listed:
BR/W
PUMP
BL/BK
928748
CBE
W
SC
BR/W
G/Y
BK
R
MOTOR
N
RC
BL/BK
CAPACITOR
BL/BK
BR/W
BR
BL
BR
BL
BR
(x)
(xi)
6. Wash the brushes either by dipping in a bucket/sink or in running water (Fig-x).
7. Turn the machine sideways and wipe clean the conveyor and machine body with a damp cloth (Fig-xi).
8. Re-install the brushes after washing. It is easier to push the brush shaft form the right hand side (identified by the electrical cable).
9. Keep the machine in the safer place.
Abbreviation/Symbol
CBE BR BL W BK R
Circuit Breaker Brown Blue White Black Red
Description
G/Y SC RC N
Green / Yellow Starting coil Running coil Normal
Ground
Warning! Any service or attempt to service by persons other than authorised servicing agent is not recommended.
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ADDITIONAL INFORMATION-WEEE
( WASTE OF ELECTRIC AND ELECTRONIC EQUIPMENT )
The symbol on the product or its packages indicates that the product may not be treated as house hold waste. Instead it shall be handed over to applicable collection point for recycling of electrical and electronic equipment. By ensuring this product is disposed of correctly, you will help prevent potential negative consequence of the environment and human health, which could otherwise be caused by inappropriate waste handling of this product, please contact your local city office, your household waste disposal service or shop where you purchased the product.
Accessories
Transporter
The sim p ly f itte d tr o lley p r o v i d e s f o r e a s e o f movement when transporting the machine.
Installing the Transporter
1. With the machine handle in the upright position place the transporter centrally alongside the machine.
2. By holding the machine firmly, strap the velcro with the machine to fix the transporter.
3. Ensure that the velcro strap properly wrapped around the bottom handle.
4. Now the transporter is ready to use. The machine can then be maneuvered easily whilst holding the top handle.
Warning! Empty all liquid from the machine before using the transporter.
Side Brush
To wash the edges, the side brush shall be used. Switch off and unplug the machine before fitting the side brush.
Fitting the side brush
1. Remove the front brush and brush shaft.
2. Fix the shield assembly and screw it into the side plate and tighten.
3. Insert the side brush through the shield and main brush.
Using the side brush
1. Tilt the machine at an angle move forward. This
way, the dirty water thrown by the side brush will be collected by the rear brush.
2. Use side brush only for washing the edges.
Warning! Do not use side brush in a room with no wall skirting, otherwise, the wall will get dirty.
Upkeep of your PORT A SCRUB
To get the maximum life of the machine ensure the following.
· Supply cord
Regularly inspect sheath, plug and cord anchorage for
damage or loose connection.
· Brushes
For maximum life wash the brushes regularly. Ensure machine is in Transport mode when not in use. Store additional brushes in a vertical position to avoid bending of bristles. Check for permanent bending of bristles in a particular direction. This may occur if the machine is operated for several days without removing the brushes, which is not recommended. If this occurs, reverse the brush so that the bent bristles are automatically straightened.
· Wiper Blade
This may wear out after years of use. If this occurs the water collection performance will decrease. It should be replaced by an authorized Service Agent.
· Solution feed filter
The filter prevents clogging of the spray nozzle and should be periodically cleaned. Use pressurized air/ water for cleaning.
· Nozzle maintenance
If the spray of the nozzle become blocked, slide the nozzle cover off and remove nozzle wash in clean water and clean using a pin and refit.
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HOUSING - DRIVE SIDE
19
115a
92
115
115b
7
11
63
19
396
28
1
395
16
1
19
15b
1
16a
1
20
24
260
1
9
80
114
10
1
42
59
43
V8
10
34
19
25
10
212
62
93
V7
77
46
32
105
19
111
V10
311
2
V12
Page 11
HOUSING-DRIVE SIDE
SL.NO PART NO DESCRIPTION QTY
1 814103 SLOTTED CSK SCREW SS 304 M4 X 10 4
2 818001 CR PAN HEAD SCREW - SS304 - M3X6 6
7 829321 HEX SOC CSK HEAD SCREW - SS304 -M6X14 3
9 832303 HEX SOC HEAD CAP SCREW-SS304-M6X10 2
10 832305 HEX SOC HEAD CAP SCREW-SS304-M6X15 7
11 832307 HEX SOC HEAD CAP SCREW-SS304-M6X20 2
19 875010 DG BALL BEARING 6003 2RS 9
20 3250493 BUSH GUIDE MOTOR SHAFT 1
24 925001 BELT-500 5M 1
25 925002 BELT 425 5M 1
28 925012 WASHER-BRIDGE 2
32 925018 BUMPER-FRONT 1
34 925026 BUMPER-COVER 1
42 925047 SLIDER-BRUSH 1
43 925048 HOUSING-SLIDER 1
46 925054 LIP SEAL 17 2
59 925092 PIN-SLIDER 1
62 925099 O RING-WHEEL 2
63 925102 SHIELD-LEVER BOTTOM 1
77 925130 CAP-BEARING 2
80 925227 HOUSING-GEAR SUPPORT 1
92 925219 SHIELD-LEVER-TOP 2
93 925220 IDLER-DRUM 2
105 925249 SLEEVE-BUMPER 3
111 925804 SPROCKET ASSY-BRUSH 2
114 925074 SPROCKET-GEAR 2
115 925815 IDLER ASSY-TOOTHED 1
115a 925075 SPROCKET-IDLER 1
115b 925046 HUB-IDLER 2
116 925816 IDLER ASSY-PLAIN 1
116a 925061 SLEEVE-IDLER 1
212 925221 STUB AXLE (29) 1
260 925579 DRUM PINION ASSY 1
311 925530 HOUSING ASSY-GEAR SUPPORT 1
395 3250567 GEAR LH - NEW 1
396 3250568 GEAR RH - NEW 1
V7 925802 HOUSING ASSY-DRIVE 1
V8 925319 COVER HOUSING-MM 1
V10 928552 HOUSING ASSY-DS-COMPLETE-MM 1
V12 928554 COVER ASSY COMPLETE-DS-MM 1
11
Page 12
HOUSING - IDLE SIDE
68
188
212
62
93
105
32
79
59
43
1
58
V8
10
9
34
100
75
133
242
33
15
18
17
106
9
92
63
77
46
81
19
2
V13
39
16
21
131
V5
175
246
73
V3
V11
132
246
89
90
246
175
6
132
89
21
131
252
246
73
6
V3
133
75
12
94b
248
94
94a
129
86
99
95
98
96
346
72
94b
94a
94
10
V2
129
86
95
96
98
99
72
326
Page 13
HOUSING - IDLE SIDE
SL.NO PART NO DESCRIPTION QTY
1 814103 SLOTTED CSK SCREW SS 304 M4 X 10 4
2 818001 CR PAN HEAD SCREW - SS304 - M3X6 6
6 829208 HEX SOC CSK HEAD SCREW - SS304 -M5X25 2
9 832303 HEX SOC HEAD CAP SCREW-SS304-M6X10 2
10 832305 HEX SOC HEAD CAP SCREW-SS304-M6X15 5
15 845061 WASHER-SS304-6.4X12.5X1.6 1
16 845081 WASHER-SS304-8.4X17X1.6 1
17 863060 SPRING WASHER - STEEL - M6 1
18 866060 EXTERNAL TOOTHED LOCK WASHER - M6 1
19 875010 DG BALL BEARING 6003 2RS 2
21 881023 WIRE TIE - 75MM 3
32 925018 BUMPER-FRONT 1
33 925019 BUSH-BRUSH SHAFT 2
34 925026 BUMPER-COVER 1
39 925040 STUB AXLE 1
43 925048 HOUSING-SLIDER 1
46 925054 LIP SEAL 17 2
58 925083 SLIDER-TRANSPORT 1
59 925092 PIN-SLIDER 1
62 925099 O RING-WHEEL 2
63 925102 SHIELD-LEVER BOTTOM 1
68 925109 COVER-FAN 1
72 925116 GROMMET 1
75 925124 CAP-CIRCUIT BREAKER 1
77 925130 CAP-BEARING 2
79 925147 STOPPER-LEVER 1
81 925500 PEDAL 1
86 925192 NUT-INSULATION 2
89 925199 CONNECTOR-2.5 SQ.MM 1
90 (110) 2530009 SWITCH 21A 2
90 (230) 925200 SWITCH 2
92 925219 SHIELD-LEVER-TOP 1
93 925220 IDLER-DRUM 2
94 925529 SOCKET ASSY 1
94a 925092 PIN-SLIDER 1
94b 928025 TERMINAL-SOCKET 3
95 925501 CONNECTOR ASSY-BLUE-SOP-SWA 1
96 925502 CONNECTOR ASSY-BROWN-CBA-COP-COP 1
98 925504 CONNECTOR ASSY-BROWN-SOP-SWA 1
99 925505 CONNECTOR ASSY-G/Y-SOP-RING 1
100 928017 SPRING-PEDAL 1
105 925249 SLEEVE-BUMPER 3
106 814102 SLOTTED CSK SCREW SS 304 M4X8 1
129
928086 LEVER-SWITCH-ACT 1
3250592 LEVER-SWITCH-ACT - 110V 1
13
Page 14
HOUSING - IDLE SIDE
68
188
212
62
93
105
32
79
59
43
1
58
V8
10
9
34
100
75
133
242
33
15
18
17
106
9
92
63
77
46
81
19
2
V13
39
16
21
131
V5
175
246
73
V3
V11
132
246
89
90
246
175
6
132
89
21
131
252
246
73
6
V3
133
75
14
94b
248
94
94a
129
86
99
95
98
96
346
72
94b
94a
94
10
V2
129
86
95
96
98
99
72
326
Page 15
HOUSING - IDLE SIDE
SL.NO PART NO DESCRIPTION QTY
131 928090 INSULATION-TOP 1
132 928091 INSULATION-BOTTOM 1
133 928107 NUT-CIRCUIT BREAKER 1
175 925506 CONNECTOR ASSY-34P 1
188 925207 SLEEVE-TIE ROD 3
212 925221 STUB AXLE (29) 1
242 925347 CLAMP- WIRE (NEW HOUSING) 1
246 2530005 GROMMET (2 CABLE) 2
248 (110) 2580033 CABLE CONNECTOR ASSY 1
326 (230) 925532 ELECTRICAL ASSY-13 MFD-34P 1
346 (110) 2580011 ELECTRICAL ASSY-34P-110V 1
V2 (230) 925534 CAPACITOR 13MFD 1
V3 (110) 925173 CIRCUIT BREAKER - 10A 1
V3 (230) 925166 CIRCUIT BREAKER - 3.5A 1
V5 925807 HOUSING ASSY-IDLE 1
V8 925319 COVER-HOUSING-MM 1
V11 928558 HOUSING ASSY-IS-COMPLETE-MM 1
V13 928555 COVER ASSY COMPLETE-IS-MM 1
15
Page 16
PUMP HOUSING
M12110
123
122b
123a
303
170
102
346
244
246
245
V2
165
165
181
164
163
167
155
271
169
182
382
176
187
101
173
174
186
V9
158
154
184
16
1
162
180
159
177
270
168
185
326
Page 17
PUMP HOUSING
SL.NO PART NO DESCRIPTION QTY
1 814103 SLOTTED CSK SCREW SS 304 M4 X 10 3
101 928049 O-RING-PUMP 1
102 928776 FILTER ASSY 1
122b 925162 PAD-LID 2
123 925836 LID ASSY-DIRTY WATER TANK 1
123a 925132 LID-DIRTY WATER TANK 1
154 928064 HOSE-VALVE (275MM) 1
155 928065 INSULATION-SWITCH 1
158 928097 CLIP-HOSE 1
159 928754 NOZZLE ASSY-STD 1
162 928767 BOOT-NOZZLE 1
163 818009 CR PAN HEAD SCREW - SS304 - M3X 30 2
164 823030 HEX NUT - SS 304 - M3 2
165 823040 HEX NUT - SS 304 - M4 7
167 925187 LIMIT SWITCH 2
168 925204 STRIP-LID 2
169 925224 EXTENSION BASE SWITCH 1
170 925233 HOSE-VALVE-165 2
173 925261 CONNECTOR- HOSE-34P 1
174 928076 BOOT- HOSE 1
176 925511 ADAPTOR NOZZLE 1
177 925573 CONNECTOR ASSY-PUMP HOUSING 1
180 928016 SEAL-NOZZLE 1
181 928019 BASE-SWITCH 1
182 928022 LEVER 1
184 3360101 SUPPORT RING PUMP 2
185 8250950 PUMP HOUSING W/LABEL - 34MM 1
186 928044 LID-FRESH WATER-PUMP 1
187 928048 SPACER-NOZZLE 1
245 814104 SLOTTED CSK SCREW-SS304-M4X12 4
270 845039 WASHER-SS304- 4.0X8.0X0.5 4
303 928541 TANK ASSY COMPLETE DIRTY WATER 34 1
326 8251239 PUMP HOUSING COMPLETE - 12230 - MM
382 925577 BASE SWITCH ASSY 1
V9 928054 VIBRATING PUMP (230V-50HZ) 1
For M12110
183 928023 CLAMP-PUMP 1
244 2530004 CLAMP-CAPACITOR 1
271 814313 SLOTTED CSK SCREW-SS304-M4X15 4
346 8250949 PUMP HOUSING COMPLETE - 3116 - MM 1
V2 2530006 CAPACITOR-63.5 MFD STANDARD 1
V9 925325 VIBRATING PUMP-EP8S-120V-60HZ 1
17
Page 18
LEVER & GUIDE LINK MECHANISM
91
47
119
383
26
4
29
128
119a
78
41
82
120
76
120a
76
45
26
76
113
119a
118a
119
64
118
SL.NO PART NO DESCRIPTION QTY
4 818104 CR PAN HEAD SCREW - SS304 - M4X12 2
26 925008 CLEVIS PIN-WHEEL 5
29 925014 CLEVIS PIN-LEVER 1
41 925043 LINK 1
45 925053 SHIELD-WHEEL 8
47 925055 LEVER-BRUSH ACTUATION 2
64 925105 BUTTON LEVER 4
76 925129 CIRCLIP - E6.0 6
78 925139 GUIDE-LINK 1
82 925180 SPRING-LEVER 1
91 925212 SPACER-LEVER 1
113 925810 WHEEL 4
118 925822 LEVER ASSY-DRIVEN 1
118a 925085 LEVER-DRIVEN 1
119 925823 LEVER ASSY-IDLER 2
119a 925086 LEVER-IDLER 2
120 925824 LEVER ASSY-DRIVER 1
120a 925087 LEVER-DRIVER 1
128 928085 LEVER SWITCH 1
383 925829 GUIDE-LINK-ASSY 1
18
Page 19
HANDLE ASSEMBLY
293
12
126
135
160
227
23
224
225
72
V4
73
295
11
189
35
104
4
60
57
3
117
48
71
12
52
294
225
73
65
226
288
4
66
224
228
229
317
328
161
152
179
318
153
364
19
Page 20
HANDLE ASSEMBLY
SL.NO PART NO DESCRIPTION QTY
3 818102 CR PAN HEAD SCREW - SS304 - M4 X 8 1
4 818104 CR PAN HEAD SCREW - SS304 - M4X12 10
11 832307 HEX SOC HEAD CAP SCREW-SS304-M6X20 2
12 844063 WASHER-STEEL-6.4 X 18 X 2.0 4
23 922289 RETAINER-ELECTRIC CABLE 1
35 925028 CLAMP-CABLE STOPPER 1
48 925057 CAP-HANDLE-TOP 1
52 925069 BASE-CABLE HOLDER 2
57 925082 CLAMP-CABLE ADJUSTMENT ASSY 1
60 925096 LOCK NUT-CABLE ASSY 1
65 925106 SPRING-CABLE HOLDER 6
66 925107 WASHER-CABLE HOLDER 6
71 925115 PLUG-HANDLE 2
73 925120 B3.5X9.5 SELF TAPPING SCREW 10
104 928506 PULL CABLE ASSY-P 1
117 925818 HANDLE ASSY-TOP 1
126 928766 KNOB ASSY 2
135 928778 HANDLE-BOTTOM 1
152 928050 GASKET-VALVE 1
153 928061 TANK-4L 1
160 928764 BASE-VALVE-ASSY-W34T 1
161 928765 VALVE-ASSY 1
179 928007 NUT-VALVE-W34T 1
189 925274 SLEEVE - CABLE ASSY - AX 1
224 925305 KNOB-CABLE-HOLDER-II 2
225 925306 KNOB-CABLE- HOLDER-I 2
226 925307 KNOB-TANK HOLDER-LH 1
227 925308 KNOB-TANK HOLDER-RH 1
228 925339 BASE CABLE AND TANK HOLDER 2
229 925340 GUIDE CABLE (ST CABLE) 2
288 836206 CRPH SELF TAPPING SCREW-SS 304- 3.5X16.0 2
293 925049 PULL HANDLE 1
294 928633 PIPE HANDLE ASSY -LH-STD 1
295 928634 PIPE HANDLE ASSY-RH -STD 1
317 928636 PIPE ASSY RH- T/P 1
318 928635 PIPE ASSY LH-T/P 1
328 925522 TOP HANDLE W/PULL CABLE ASSY-34P 1
364 928855 TANK-4L-ASSY 1
384 925116 GROMMET 1
V4 925920 POWER CORD - EURO 1
V4 925922 POWER CORD - CANADA 1
V4 925923 POWER CORD - UK 1
V4 2590015 POWER CORD - ST - YELLOW (RAL 1018) 1
20
Page 21
MOTOR, DRUM & BRIDGE ASSEMBLY
194
8
5
15
51
70
67
38
54
55
14
31
56
62
22
37
69
7
28
V6
V1
385
112
50
27
21
Page 22
MOTOR, DRUM & BRIDGE ASSEMBLY
SL.NO PART NO DESCRIPTION QTY
5 823060 HEX NUT - SS304 - M6 3
7 829321 HEX SOC CSK HEAD SCREW - SS304 -M6X14 4
8 832103 HEX SOC HEAD CAP SCREW-SS304-M4X10 2
14 845052 WASHER-SS304-5.2X10X1.6 2
15 845061 WASHER-SS304-6.4X12.5X1.6 3
22 883204 HEX SOC HD GRUB SCREW SS304-M5X12 2
27 925009 BUSH-WHEEL ACTUATION 4
28 925012 WASHER-BRIDGE 4
31 925017 WASHER-SUPPORT WHEEL 6
37 925037 SPRING-HANDLE-LH 1
38 925038 SPRING-HANDLE-RH 1
50 925065 SHAFT-WHEEL ACTUATION 2
51 925068 WASHER-HANDLE 2
54 925078 TIE ROD-CHASSIS 3
55 925079 SHAFT-HANDLE 1
56 925081 WHEEL-DRUM 6
62 925099 O RING-WHEEL 12
67 925108 BUSH-HANDLE SHAFT 2
69 925112 SPACER-DRIVE 1
70 925113 SPACER-IDLE 1
112 925808 SHAFT ASSY BRUSH W34 2
194 928544 DRUM ASSY 1
385 3250489 SHIELD SHAFT MOTOR 1
V1 (110) 925762 MOTOR ASSY COMPLETE - 3116 1
V1 (230) 925762 MOTOR ASSY COMPLETE-3235 1
V6 928548 BRIDGE ASSY-HOUSING-34-MM 1
22
Page 23
ACCESSORIES
Transporter
TRANSPORTER
925904 TRANSPORTER 1
2
1
4
5
Side Brush Group-34
3
1
2
7
6
3
4
5
SL.NO PART NO DESCRIPTION QTY
1 925881 CHASSIS ASSY - TRANSPORTER STD 1
2 2530073 WHEEL TRANSPORTER 2
3 817108 CR PAN HEAD SCREW - STEEL - M4X25 3
4 925878 STOPPER-TOP - TRANSPORTER 1
5 925879 STOPPER-BOTTOM - TRANSPORTER 2
6 3250476 RETAINING PIN TRANSPORTER 1
7 2530075 CHAIN TRANSPORTER 1
SIDE BRUSH GROUP - 925907 & 925927
SL.NO PART NO DESCRIPTION QTY
1 925766 SHIELD 1
2 925172 BUSH 1
3 925764 SHAFT 1
6
4 925855 SIDE BRUSH 1
5 844052 WASHER 1
6 832207 HEX HEAD SCREW 1
Brush Group
SL.NO PART NO DESCRIPTION QTY
1 925901 BRUSH GROUP-STD
2 925902 BRUSH GROUP-SOFT (POLISHING)
3 925903 BRUSH GROUP-HARD (SCRUBBING)
4 925908 BRUSH GROUP-ESCALATOR (NYLON)
5 925990
Note: Since the companies policy is to continuously improve the product, these could be changed without prior notice.
BRUSH GROUP-ESCALATOR (SILICON CARBID)
BRUSH GROUP
23
Page 24
Minuteman International Made Simple Commercial Limited Warranty
REVISION D EFFECTIVE 7/1/2008
Minuteman International, Inc. warrants to the original purchaser/user that the product is free from defects in workmanship and materials under normal use. Minuteman will, at its option, repair or replace without charge, parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals. All warranty claims must be submitted through and approved by factory authorized repair stations.
This warranty does not apply to normal wear, or to items whose life is dependent on their use and care, such as belts, cords, switches, hoses, rubber parts, electrical motor components or adjustments. Parts manufactured by Minuteman are covered by and subject to the warranties and/or guarantees of their manufacturers. Please contact Minuteman for procedures in warranty claims against these manufacturers.
Special warning to purchaser -- Use of replacement filters and/or prefilters not manufactured by Minuteman or its designated licensees, will void all warranties expressed or implied. A potential health hazard exists without original equipment replacement.
All warranted items become the sole property of Minuteman or its original manufacturer, whichever the case may be.
Minuteman disclaims any implied warranty, including the warranty of merchantability and the warranty of fitness for a particular purpose. Minuteman assumes no responsibility for any special, incidental or consequential damages.
This limited warranty is applicable only in the U.S.A. and Canada, and is extended only to the original user/purchaser of this product. Customers outside the U.S.A. and Canada should contact their local distributor for export warranty policies. Minuteman is not responsible for costs or repairs performed by persons other than those specifically authorized by Minuteman. This warranty does not apply to damage from transportation, alterations by unauthorized persons, misuse or abuse of the equipment, use of non-compatible chemicals, or damage to property, or loss of income due to malfunctions of the product.
If a difficulty develops with this machine, you should contact the dealer from whom it was purchased.
This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Some states do not allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you.
Cord Electric Group………. Three years parts, two years labor, ninety days travel (Not to exceed two hours)
Exceptions………. Port-A-Scrub, one year parts, six months labor
MPV 13, one year parts V-14, One year parts, one year labor MPV 14 and 18, two years parts, one year labor RapidAir blower, one year parts, one year labor Explosion-Proof Vacuum, one year parts, one year labor Pneumatic Vacuums, three years parts, one year labor
EX 12 and EX12H, one year parts, one year labor
TRS 14, one year parts, one year labor
Battery Operated Group….. Three years parts, two years labor, ninety days travel
(Not to exceed two hours)
Exceptions……Sweepers, one year parts, one year labor, ninety days travel
(Not to exceed two hours)
Internal Combustion Group….One year parts, one year labor, ninety day travel
(Not to exceed two hours)
Battery Chargers ………………. ..One year replacement Replacement Parts……………..Ninety days Batteries………………………….0-3 months replacement, 4-12 months pro-rate Polypropylene Plastic TanksTen years, no additional labor
111 South Rohlwing Road European Representative Addison, Illinois 60101 USA Andre Vonk Phone 630- 627-6900 Hako-Minuteman-PowerBoss Fax 630- 627-1130 PO Box 174
E-Mail: www.minutemanintl.com NL 2420 AD Nievwkoop
928747 Rev - G, 09/16 Printed in U.S.A
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