Minuteman Mirage 28 User Manual

Parts & Instruction Manual
28” Mirage Propane Burnisher - 17 HP Kawasaki M220028K17A
Table of Contents
Safety Instructions ............................................................................................................................. 2
Transport & Preparation..................................................................................................................... 2
Starting the Engine............................................................................................................................. 3
Operation............................................................................................................................................. 4
Stopping the Engine........................................................................................................................... 4
Maintenance........................................................................................................................................ 4
Machine & Engine Maintenance........................................................................................................... 4
Engine Maintenance Meter................................................................................................................... 4
Troubleshooting the electrical system................................................................................................... 4
Kawasaki Engines .............................................................................................................................. 5
Engine Specifications ........................................................................................................................... 5
Belt Inspection & Replacement............................................................................................................. 5
Adjusting Pad Pressure ........................................................................................................................ 5
Oil Change............................................................................................................................................ 6
Engine Maintenance Schedule............................................................................................................. 7
Engine Troubleshooting........................................................................................................................ 7
Replacement Parts ............................................................................................................................. 8
BODY ASSEMBL Y................................................................................................................................ 8
BODY ASSEMBL Y BOM ...................................................................................................................... 9
HANDLE ASSEMBL Y ......................................................................................................................... 10
HANDLE ASSEMBL Y BOM ................................................................................................................ 11
FUEL SYSTEM ASSEMBLY............................................................................................................... 12
KAWASAKI 603cc ENGINE ASSEMBLY............................................................................................ 13
ENGINE BATTERY START WIRING DIAGRAM ................................................................................ 14
Warranty ............................................................................................................................................ 15
Parts And Instruction Manual 28” Mirage Propane Burnisher
Parts And Instruction Manual 28” Mirage Propane Burnisher
Page 1
IMPORTANT SAFETY INSTRUCTIONS
READ and UNDERSTAND all instructions and warnings before operating this machine!
!
WARNING
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this machine. Always store equipment away from heater rooms, boilers, gas-fired water heaters or any other source of open flame. Propane is highly flammable. Always store LPG tanks (full or empty) outside in a secure, well ventilated area.
NO SMOKING, NO SPARKS, NO FLAMES NEAR UNIT OR LPG TANK.
Operate only in well ventilated areas. Buildings must be provided with:
A. A continuous mechanical ventilation that
removes the products of combustion to the outdoors of not less than 300 CFM for each 10,000 BTUH or fraction thereof; or
B. Natural ventilation of not less than 300 CFM for
each 10,000 BTUH input or fraction thereof, based on a maximum of one-quarter air exchange per hour for the net building volume.
If you smell LPG gas, stop the unit and check for leaks. Also open windows, don’t touch electrical switches, extinguish any open flames. Call your gas supplier if no leaks are found.
Do not adjust the fuel system without the proper analysis equipment.
!
WARNING
Never tilt the equipment on its side for pad, belt or brush replacement. It is designed to tilt back on its rear wheel and handle for maintenance and repair. A second person should aid in lifting and securing equipment for repair.
Never tilt & transport while engine is running.
Keep hands and feet clear of all moving parts.
Never try to replace parts or repair equipment with machine running.
T urn the gas off at the tank to kill the engine.
Remove the LPG tank and store it in an approved area when not in use. A “NO SMOKING” sign should be permanently displayed at the storage area.
Always vent an over-full bottle using the tank’s bleed valve, out of doors away from all closed places and away from any fire or flame producing device. Vent until the white vapor turns clear.
Keep all objects clear of the exhaust system during and after operation.
Do not leave this machine unattended while the engine is running.
Do not operate equipment in one location for more than a few seconds. Damage to floor surface can occur.
Always store equipment away from possible damage by falling objects in warehouse-type areas. Always store LPG tanks outside in a secure, well-ventilated area.
When the LPG tank is attached to the machine and not running, the operator should not leave the machine unattended except for short periods of time such as rest stops, washroom or meal stops.
The operator must completely understand all instructions, warnings and operating procedures before using this machine.
This machine must be maintained in accordance with this manual’ s recommended maintenance instructions and the engine manufacturer’s recommended maintenance procedures. Failure to do so may cause damage to the machine, equipment, furniture, buildings or personal injury!
A maintenance record should be kept indicating date of service, hours on engine, and work done.
TRANSPORT & PREPARATION
!
WARNING
Follow the instructions given in this booklet, the Engine’s Owners Manual and the training given by your supervisor for the safe operation of this machine. Failure to do so can result in personal injury and/or damage to the machine or property.
DO NOT OPERATE THIS MACHINE IN AN EXPLOSIVE ENVIRONMENT!
THIS PROPANE MACHINE IS INTENDED FOR COMMERCIAL USE.
Parts And Instruction Manual 28” Mirage Propane Burnisher
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Parts And Instruction Manual 28” Mirage Propane Burnisher
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Propane tanks should be removed & stored in a protected off site area.
cleaning the unit, check for possible loose nuts and bolts.
III. OPERATION
Provide and use ear protection during operation.
Never let an untrained person operate or perform repairs on the machine. They may hurt themselves, damage the floor or the equipment.
Engine speed not to exceed 3400 RPM.
This machine is not suitable for picking up hazardous dust.
Do not use on surfaces with a gradient exceeding 2%.
IV. STOPPING THE ENGINE
T urnthe propane tank valve clockwise to a closed position and turn the key OFF.
NOTE: The exhaust system will be very hot and takes several minutes to cool, so keep yourself and all materials clear .
V. PROCEDURES
Follow machine (straight ahead) at moderate walking speed. Keep moving.
Do not operate the machine in one location for more than a few seconds — it will damage — “burn” the finish.
When operation is completed remove tank and store in a secure, protected off site (preferably outdoor) location.
Do not use for scrubbing operations.
Never tilt back machine to maintenance
position while engine is running.
Never reach under protective shroud when engine is running.
VI. MAINTENANCE
A. Machine & engine maintenance
1. Refer to engine manufacturer’s owners manual and comply completely with the instructions. Change the oil and filter according to the Engine Owners Manual.
2. Keep a good service log on each machine with the date, hour meter reading, type(s) of service performed and the name of the person who performed them.
3. Clean the entire unit after each use. When
B. Engine maintenance meter
This multi-function meter acts as a preventive maintenance tool, which benefits you with increased fuel economy, less down-time and longer engine life.
The meter’s displays are:
Hour Meter: Displays total run hours when machine is off.
T achometer: Indicates engine RPM during operation.
Service Alert: The display flashes to alert you to lube and change the oil at 25 hour intervals. The service alert only flashes during operation and it warns you to change the oil for only two hours. After the two hours is reached, the alert will automatically reset to the next 25 hour interval. Therefore, it is recommended that a separate maintenance log be kept to track oil changes.
Remember that being safe is a full-time, every day job. Follow all information posted on the machine and the LPG tank.
Never allow anyone to operate this machine who has not read or cannot understand the given instructions.
C. Troubleshooting the electrical system
1. Check all wire connections for obvious problems. Remove LPG tank, then remove battery box cover. Check all connections visibly and physically. If any “loose”, damaged or unconnected wires are noticed, replace or repair as needed.
2. Check the battery posts and wires. Always
wear a face shield, safety glasses and protective clothing when working around a battery! The gases can be explosive and the
acid is highly corrosive to metals, cloth and ALL HUMAN TISSUE (skin, eyes, etc.) If the battery post(s) are corroded, remove the wires and clean posts and wires. Applying some axle grease on the posts of the battery after they are cleaned will slow down the battery corrosion process.
If nothing obvious is noted, a more detailed investigation is warranted. Before any such troubleshooting begins, the following things should be done:
a. Replace propane LPG tank with one from a machine that runs.
Parts And Instruction Manual 28” Mirage Propane Burnisher
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