Minuteman M220021H13 Service Manual

®
Mirage Propane Burnisher
Model: M220021H13
OPERATION
SERVICE PARTS
CARE
TABLE OF CONTENTS
Page
1 Unpacking Instructions, User Tips
2 - 4 General Warning Information
5 - 6 Engine Set-Up
7 Operation
8 - 10 General Maintenance Information
11 - 12 Trouble Shooting
13 - 18 Engine Specifications
19 Warranty Information
Back Cover Warranty
UNPACKING INFORMATION
INSPECTION
Carefully unpack and inspect your Burnisher for shipping damage. Each unit is tested and thoroughly inspected before shipment and any damage is the responsibility of the delivering carrier who should be notified immediately.
ENGINES
Engines are shipped with oil & coolant, if applicable. Refer to engine manual for correct weight and quantity. Briggs V­twin 16 hp, Briggs 14 hp single cylinder, Kawasaki. Before starting engine check all levels. Do not overfill.
PROPANE TANK
The tank supplied with this equipment is a vertical vapor withdrawal 20 lb. tank. Do not overfill. Fill tank to 80% of rated capacity. Safety fill, Aluminum unpolished, polished, and steel. All propane tanks are equipped with this special warning sticker. Please read.
WARNING: Vapor withdrawal tank weight fill only! Failure to weight fill tank will void
warranty and cause damage to propane components! Tare weight is stamped on the tank.
USER TIPS
Allow only qualified and trained personnel to operate a Minuteman Propane Buffer.
Always maintain your Minuteman Propane Buffer, follow operating and maintenance instructions.
Always check oil level before starting.
Always keep accurate records of maintenance and service
in a maintenance log book.
Never overfill a propane fuel tank. Be sure to follow safety instructions for venting overfilled tanks in safety section in this manual.
Never leave machine unattended with engine running.
Never change or alter fuel system unless authorized by
Minuteman International Inc. Service Department.
Always keep nuts and bolts tightened and hose connection snug.
Always clean recoil dust filters after 1 hour of use, and keep propane buffer clean.
Always store propane tank outside in an approved, secured, and tamper proof enclosure to provide safety from vandalism and accidents.
Never use a non-UL listed fuel tank on your propane buffer.
Always operate your propane buffer, with exhaust (muffler)
pointed away from merchandise, furniture, etc. Heat from exhaust may cause damage.
Never use a spray buff product over top of the engine. This could cause damage to engine if product got into cooling system.
For all engine repairs refer to the engine manual included with this parts and instruction book.
Always check fuel system for leaks with soapy water. (Hoses, regulators, connections)
Never smoke while operating or working on propane buffer.
Do not attempt to change a pad while buffer engine is
running.
Keep hands, feet, hair, clothing, etc. away from buffing pad, pulleys, and any other moving parts on equipment.
If you smell gas, do not touch any electric switch, extinguish any open flame and contact your gas supplier, and open windows.
If there is any smell of propane fuel, check immediately for leaks and shut off tank at valve.
Do not store any other flammable liquids or vapors in the vicinity of propane storage area, machine storage area or any other appliance.
Do not place flammable objects such as matches, fuel, etc., close to the engine while it is running.
Never attempt to repair a propane fuel tank by yourself. Tanks can only be repaired by a Department of Transportation authorized facility.
For repairs or adjustments on your Propane Buffer use only an authorized Minuteman Service Center.
!
CAUTION
cold (ICE). Degrees (-44) avoid contact.
!
CAUTION
will settle to the lowest possible area and build upwards.
!
CAUTION
area, can cause an explosion if ignited. Operate only in well-ventilated areas.
Visible escaping gas vapor is extremely
Propane gas is heavier than air. The gas
Build-up of propane vapor in any enclosed
1
SAFETY PRECAUTIONS
Before operating the engine, read the Operator’s Manual and become familiar with it and the equipment. Safe and efficient operation can be achieved only if the equipment is properly operated and maintained.
The following symbols, found throughout this manual, alert you to potentially dangerous conditions to the operator, service personnel, or the equipment.
DANGER
!
hazards that will result in severe personal injury or death.
WARNING
!
practice that can result in severe personal injury or death.
!
CAUTION
practice that can result in personal injury or product or property damage.
Fuels, electrical equipment, batteries, exhaust gases and moving parts present potential hazards that can result in severe personal injury. Take care in following these recommended procedures. All local, state and federal codes should be consulted and complied with.
This symbol warns of immediate
This symbol refers to a hazard or unsafe
This symbol refers to a hazard or unsafe
FUEL SYSTEM
DO NOT fill fuel tanks while engine is running.
DO NOT smoke or use an open flame in the vicinity of
the engine or fuel tank. Internal combustion engine fuels are highly flammable.
Fuel line must be LP approved, adequately secured, and free from leaks. Piping at the engine should be approved flexible line. Do not use copper piping for flexible lines as copper will harden and become brittle enough to break.
Be sure all fuel supplies have a positive shut-off valve.
PROTECT AGAINST MOVING PARTS
Do not wear loose clothing in the vicinity of moving parts, such as PTO shafts, flywheels, blowers, couplings, fans belts, etc.
Keep your hands away from moving parts.
EXHAUST SYSTEM
Exhaust products of any internal combustion engine are toxic and can cause injury, or death if inhaled. When operating the engine in a confined area, make sure the ventilation system is operating properly.
DO NOT use exhaust gases to heat a compartment.
Make sure that your exhaust system is free of leaks.
Make sure that exhaust manifolds are secure and are not warped by bolts unevenly torqued.
GENERAL
Provide appropriate fire extinguishers and install in convenient locations. Use an extinguisher rated ABC by NFPA.
Make sure that all fasteners on the engine are secure and accurately torqued. Keep guards in position over fans, driving belts, etc.
If it is necessary to make adjustments while the engine is running, use extreme caution when close to hot exhausts, moving parts, etc.
Used engine oils have been identified by some state or federal agencies as causing cancer or reproductive toxicity. When checking or changing engine oil, take care not to ingest, breathe the fumes, or contact used oil.
Do not work on this equipment when mentally or physically fatigued, or after consuming any alcohol or drug that makes the operation of equipment unsafe.
EXHAUST GAS IS DEADLY!
Exhaust gases contain carbon monoxide, a poisonous gas that can cause unconsciousness and death. It is an odorless and colorless gas formed during combustion of hydrocarbon fuels. Symptoms of carbon monoxide poisoning are:
Dizziness
Headache
Weakness and Sleepiness
Throbbing in Temples
If you experience any of these symptoms, get out into fresh air immediately, shut down the unit and do not use it until it has been inspected.
The best protection against carbon monoxide inhalation is proper installation and regular, frequent inspections of the complete exhaust system. If you notice a change in the sound or appearance of exhaust system, shut the unit down immediately and have it inspected and repaired at once by a competent mechanic.
KEEP THE UNIT AND SURROUNDING AREA CLEAN
Make sure that oily rags are not left on or near the engine.
Remove all unnecessary grease and oil from the unit.
Accumulated grease and oil can cause overheating and subsequent engine damage and present a potential fire hazard.
Vomiting
Muscular Twitching
2
SAFETY INFORMATION
For Your Safety!
These safety precautions should be followed at all times. Failure to follow these safety precautions could result in injury to yourself and others.
Accidental Starts!
Before servicing the engine or equipment, always disconnect the spark plug lead to prevent the engine from starting accidently. Ground the lead to prevent sparks that could cause fires.
On engines equipped with a 12-volt battery and/or electric start, disconnect the battery cables from the battery. Always disconnect the negative (-) cable first.
Before disconnecting the negative (-) ground cable, make sure all switches are OFF. If ON, a spark will occur at the ground cable terminal which could cause an explosion if hydrogen gas or fuel vapors are present.
WARNING: Over-speed is
!
Hazardous!
Never tamper with the govenor components or settings to increase the maximum speed. Severe personal injury and damage to the engine or equipment can result if operated at speed above maximum ratings.
Explosive Fuel
LPG is extremely flammable and is heavier than air and tends to settle in low areas where a spark or flame could ignite the gas. Do not start or operate this engine in a poorly ventilated area where leaking gas could accumulate and endanger the safety of persons in the area.
To insure personal safety, installation and repair of LPG fuel supply systems must be performed only by qualified LPG system technicians. Improperly installed and maintained LPG equipment could cause fuel supply system or other components to malfunction, causing gas leaks.
Observe federal, state and local laws governing LPG fuel and systems.
CAUTION: High Voltage!
!
Never touch electrical wires or components while the engine is running. They can be sources of electrical shock which could cause severe injury or burns.
3
SAFETY INFORMATION CONTINUED
Lethal Exhaust Gases!
Engine exhaust gases contain poisonous carbon monoxide. Carbon monoxide is odorless, colorless, and can cause death if inhaled. Avoid inhaling exhaust fumes, and never run the engine in a closed building or confined area.
Rotating Parts!
Keep hands, feet, hair, and clothing away from all moving parts to prevent injury. Never operate the engine with covers, shrouds, or guards removed.
Hot Parts!
The crankcase, cylinder head, exhaust system, and other components can get extremely hot from operation. To prevent severe burns, do not touch these areas while the engine is running
- or immediately after it is turned off. Never operate the engine with heat shields or guards removed.
WARNING
The 120V A.C. starter is equipped with a three-wire power cord and plug, and is designed to operate on 120V A.C. household cur­rent. The starter must be properly grounded at all times to avoid the possibil­ity of injury or death from electrical shock. Always use a three-wire ground fault in­terrupted system. 715432
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