Minuteman M201130-01 User Manual

Parts and Instruction Manual
1500 Burnisher
This manual is furnished with each new MINUTEMAN 1500 Burnisher. This provides the necessary operating and preventive maintenance instructions. Operators must read and understand this manual before operating or servicing this machine.
This machine was designed to give you excellent performance and efficiency. For best results and minimal cost, please follow the general guidelines below:
· Operate the machine with reasonable care.
· Follow the manufacturers suggested maintenance instructions as provided in this booklet.
· Use original Minuteman supplied parts.
TECHNICAL SPECIFICATIONS
Model 1500 Burnisher
Model No. Pad Speed Pad Diameter Motor Wheels Weight Height Switches Circuit Breaker Pad Pressure Cord
M20130-00 (115V)
1500 RPM
20”
1-1/2 HP, 115V
(4) 5”
82 lbs.
50”
Dual safety Interlock 20 amp, push to reset
Adjustable
50’/15m, 14-3 wire insulation
M201130-01 (230V)
1500 RPM
51cm
1-1/2 HP, 230V
(4) 13cm
37 kg
128cm
Table of Contents
IMPORTANT SAFETY INSTRUCTIONS.............................................................................................. 1
INSPECTION........................................................................................................................................ 2
ELECTRICAL - 115 Volt Model M20130-00 ....................................................................................... 2
ELECTRICAL - 240 Volt Model M20130-01 ....................................................................................... 2
GROUNDING INSTRUCTIONS ........................................................................................................... 2
USER MAINTENANCE INSTRUCTIONS ............................................................................................ 5
CORD STORAGE ...........................................................................................................................5
PREVENTATIVE MAINTENANCE .................................................................................................. 5
OPERATION ........................................................................................................................................ 5
WIRING DIAGRAM .............................................................................................................................. 6
MODEL M20130-00 (115V) ............................................................................................................. 6
MODEL M20130-01 (230V)............................................................................................................. 6
Exploded Views .................................................................................................................................. 7
Base Assembly................................................................................................................................ 7
Base Assembly BOM ...................................................................................................................... 8
Handle Assembly ............................................................................................................................ 9
Handle Assembly BOM ................................................................................................................. 10
Minuteman International Made Simple Commercial Limited Warranty........................................ 11
FOR COMMERCIAL USE ONLY
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precautions should always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING WARNING - To reduce the risk of fire, electric shock, or injury:
Do not leave appliance when plugged in. Unplug from outlet when not in use and before servicing.
WARNING
To reduce the risk of electrical shock - Do not expose to rain. Store indoors.
Never allow children or untrained adults to operate this equipment.
Keep the area of operation clear of all persons, particularly small children, and pets. Keep
bystanders at least 25 feet away from the area of operation.
Use only as described in this manual. Use only manufacturer’s recommended attachments.
Do not use with damaged cord or plug. If appliance is not working as it, has been dropped,
damaged, left outdoors, or dropped into water, return it to a service center.
Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners. Do not run appliance over cord. Keep cord away from heated surfaces.
Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
Do not handle plug or appliance with wet hands.
Do not put any object into openings. Do not use with any opening blocked; keep free of dust,
lint, hair, and anything that may reduce airflow.
Keep hair, loose clothing, fingers, and all parts of body away from openings and moving parts.
Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
Do not use without dust bag and/or filters in place.
Turn off all controls before unplugging.
Use extra care when cleaning on stairs.
Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where
they may be present.
Connect to a properly grounded outlet only. See grounding instructions.
Parts an d Instruction Manual
SAVE THESE INSTRUCTIONS
Page 1
INSPECTION
Carefully unpack and inspect your machine for shipping damage. Each unit is tested and thoroughly inspected before shipment, and any damage is the responsibility of the delivery carrier who should be notified immediately.
WARNING
· Read Instruction Manual before operating this piece of equipment.
· T o reduce the risk of fire use only commercially available floor cleaners and waxes intended for machine
application.
· Risk of explosion - floor sanding can result in an explosive mixture of fine dust and air. Use floor
sanding machine in a well-ventilated area free from any flame or match.
· Electrical motors and components can cause an explosion when operated near volatile materials and
vapors. Do not use this machine near flammable materials such a solvents, thinners, fuels, grain dust, etc.
ELECTRICAL - 115 Volt Model M20130-00
This machine is designed to operate on a standard 15 amp. 120 volt, 60 hz, AC circuit. Voltages below 105 volt AC or above 125 volts AC could cause serious damage to the motor .
ELECTRICAL - 240 Volt Model M20130-01
This machine is designed to operate on a standard 16 amp. type L fused 230 volt, 50 hz, AC circuit. Voltages below 200 volt AC or above 250 volts AC could cause serious damage to the motor.
GROUNDING INSTRUCTIONS
· This floor finishing machine should be grounded while in use to protect the operator from electric
shock. The machine is equipped with a three-conductor cord and a three-prong grounding type attachment plug to fit the proper grounding type receptacle. The green (or green and yellow) conductor in the cord is the grounding wire. Never connect this wire to other than the grounding blade.
· Floor Finishing Machines Rated Less Than 150 V olt s - If the machine is provided with an attachment
plug as shown in Sketch A it is intended for use on a 120-volt (nominal) circuit.
· If a properly grounded receptacle as shown in Sketch A is not available, an adapter as shown in
Sketch C is available and should be installed as shown in Sketch B if the outlet box that houses the receptacle is grounded. Be sure to fasten the grounding tab with the faceplate screw.
· Floor Finishing Machines Rated More Than 150 Volts - If the machine is provided with an attachment
plug as shown in Sketch D, it is intended for use on a nominal 240 volt circuit. No adapter is available for this plug.
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POUR USAGE COMMERCIAL SEULEMENT
MODE D’EMPLOI SECURITAIRE
Lorsque l’on utilise un appareil électrique, des précautions de base doivent toujours être suivies telles que:
BIEN LIRE LE MODES D’EMPLOI AVANT USAGE AVERTISSEMENT - Pour réduire les risques de feu, choc électrique ou blessure:
Ne pas quitter l’appareil lorsque la prise de courant est branchée. Débrancher de la sortie électrique lorsque la machine n’est pas en usage ou pour en faire le service.
AVERTISSEMENT - Pour réduire le risque de choc électrique - Ne pas exposer à la pluie -
Entreposer à l’intérieur.
Ne jamais laisser des enfants ou des adultes inexpérimentés faire fonctionner cet appareil.
Garder la zone de fonctionnement libre de toute personne, particulièrement les petits enfants et les
animaux. Garder les spectateurs à une distance d’au moins 7,6 mètres (25 pieds de la zone de fonctionnement.
Utiliser tel que prescrit dans le livre d’opération et seulement avec les attachements recommendés par le manufacturier.
Ne pas s’en servir avec corde ou prise de courant endommangée. Si l’appareil ne fonctionne pas ou a été échappé, endommagé, entreposé à l’extérieur ou depose dans l’eau, l’appareil devrait être envoyé à un département de service pour inspection.
Ne pas tirer ou porter par le câble ou se servir du câble comme poignée. Ne pas fermer de portes sur le câble ou tirer le câble près d’objets pointus. Ne pas conduire l’appareil en écrasant le câble et soyez certain de protéger le câble entre toutes surfaces de chauffage.
Ne pas débrancher en se servant du câble. Pour débrancher tirer sur la prise et non sur le câble.
Ne pas manipuler la prise ou l’appareil avec les mains mouillées.
Ne placer aucun objet dans la sortie et ne pas s’en servir si la sortie est obstruée. Eliminer toute
poussière, maillon, cheveux ou quoique ce soit qui pourrait réduire le mouvement d’air.
N’exposer aucun cheveux, vêtement, doigts ou autres aux ouvertures de l’appareil.
Ne rien ramasser de ce qui brûle ou de fumée tels que cigarettes, allumettes ou cendres en feu.
Ne pas employer sans filtre de poussière ou autre en position.
Fermer tous les contrôles après utilisation.
Soyez très prudent lors du nettoyage d’escaliers.
Ne pas ramasser de liquide inflammable ou combustible tel que gazoline et ne pas utiliser dans les
endroits ou ces derniers pourraient être présent.
Brancher dans une prise avec une prise de terre seulement. Voir références pour prise de terre.
CONSERVEZ CES RECOMMANDATIONS
Parts an d Instruction Manual
DE MODE D’EMPLOI
Page 3
INSPECTION
Déballer soigneusement en constatant s’il y, a lieu tout dommage apparent. Chacune des pièces d’équipement est entièrement inspectée à l’usine et tout dommage de transit est la responsabilité de la compagnie de transport qui devrait être prévenue immediatement.
AVERTISSEMENT
S.V.P. lire le manuel d’instruction avant d’opérer cette pièce d’équipement.
Pour réduire le risque d’incendie, se servir de ces appareils uniquement pour usage commercial et
avec les produits contruits spécifiquement pour usage avec ces appareils.
Les moteurs électriques peuvent être la cause d’explosion si ils sont utilisés près de matériaux ou de vapeurs explosives. Ne pas opérer près de matériaux inflammables tels que solvant, essence, poussière de grain etc.
ELECTRICITE - 115 Volt Modèles M20130-00
Ces appareils sont congus pour opérer sur un circuit standard de 15 amp, 120 volt, 60 hz, circuit AC. Tout voltage en bas de 105 volt AC ou au-delà de 125 volts AC pourrait occasionner des dommages au moteur .
ELECTRICITE - 230 Volt Modèles M20130-01
Ces appareils sont congus pour opérer sur un circuit standard AC de 16 amp, fusible type L 230 volt, 50 hz. Tout voltage en bas de 200 volt AC ou au-delà de 250 volts AC pourrait occasionner des dommages au moteur.
INSTRUCTIONS POUR PRISSE DE TERRE
Ces appareils doivent posséder une prise de miss à terre pour protéger l’opérateur contre les chocs électriques. Cet appareil est muni d’une corde électrique à trois fils et d’un receptacle à trois fourchons et prise de mise à terre pour s’accorder dans un receptacle avec prise de mise à terre réciproque. Le fil conducteur vert (ou vert et jaune) de la corde électrique est le fil designé comme prise de mise à terra. Ne jamais relier ce fil à un fil autre que celui de prise de mise à terre.
Appareils estimés à moins de 150 volts - Si ces appareils offrent une prise de courant tel que dans le croquis A, ils sont destinés pour utilisation avec un circuit de 120 volts. Si un receptacle avec prise de mise à terre n’est pas disponible tel que montré au croquis A, un adapteur tel que vu au croquis C est disponible et devrait être installé tel que montré au croquis B si la boite électrique est munie d’une prise de mise à terre. Assurez-vous de bien relier la patte de prise avec la vis.
Appareils destinés à plus de 150 volts - Si ces appareils of frent une prise de courant tel que demontré au croquis D, ils doivent être utilisés avec un circuit de 240 volts. Aucun adapteur n’est disponible pour cette prise.
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Page 4
USER MAINTENANCE INSTRUCTIONS
All service and repair should be performed by a qualified electrician. No user serviceable components are employed in this equipment. No lubrication of the motor is required.
CORD STORAGE
While not in use storage can be accomplished by winding cord around handle assy . Cord should be completely unwound during operation.
Do not use with damaged cord or plug. If appliance is not working as it should, has been dropped, damaged, left outdoors, or dropped into water, return to service center.
Do not pull or carry by cord, use cord as handle, close a door on cord, or pull cord around sharp edges or corners. Do not run appliance over cord. Keep cord away from heated surfaces.
Do not unplug by pulling cord.
Do not handle plug or appliance with wet hands.
Always unplug the machine when removing brush. This equipment should be stored indoors
and not exposed to rain.
To unplug, grasp the plug, not the cord.
PREVENTATIVE MAINTENANCE
This machine employs a motor carbon brush wear indicator light located on the rear of the motor cover. This will illuminate when the carbon brushes are worn to the point of needing replacement, service should be done by a qualified electrician.
- 2-Speed Models Only
OPERATION
This equipment is equipped with a trigger safety interlock. Refer to diagram pictured below.
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Page 5
MODEL M20130-01 (230V)
WIRING DIAGRAM
MODEL M20130-00 (115V)
WIRING DIAGRAM
Parts an d Instruction Manual
Page 6
Exploded Views
Base Assembly
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Page 7
Base Assembly BOM
Item Part No. Qty. Description
1 150200PTD 1 HS Casting Painted 2 150201 1 Motor Cover 3 150202 2 Wheel Axle 4 150203 1 Bumper 5 150204 7 Anchor Rivet 6 150205 1 Cog Belt VL-290 7 150206 1 4L Pulley 8 150208 1 Motor Bracket
9 150209 1 Foam Tape 10 150210 1 Spacer, Bearing Mount 11 150211 4 Wheel 5 in. 12 381052 1 Plastic Clamp 13 710196 2 SCR-MC 5/16-18 x .62 14 710986 6 SCR-SC 3/8-16 x 1.00 15 711124 3 SCR-ST-B 10 x .37 16 711227 2 BLT-HH 5/16-18 x .62 17 711375 3 Nut-Nyloc 3/8-16 1/2 18 711379 2 Nut-Flanged Wizz 5/16-18 19 711439 2 Nut-Flanged Wizz 3/8-16 20 711507 2 WSR-Flat .37 x 1.12 x .06 21 711508 8 Flat Washer 22 711515 4 WSR-Flat .406 x .812 x .0625 23 711524 6 WSR-Wave .52 x .87 x .01 24 711546 4 Helical Washer 25 711554 2 WSR-Internal Lock 1/4 26 711592 4 WSR-Nylon 27 711594 2 WSR-Flat .56 x .88 x .03 28 711713 2 Retaining Ring Ext. .50 29 711719 1 Retaining Ring Ext. 1.00 30 712042 10 Bolt-WSR HH 5/16-18 x .62 31 715062 1 Decal - General Warning 32 715067 1 Decal Brush Wear Indicator 33 740202 1 Rectifier Bridge 50A 600V 33A 740203 1 Rectifier Bridge 50A 1000V 34 742115 1 Motor 1.5 HP 115V 66FR 34A 742230 1 Motor 1.5 HP 230V 66FR 35 750076 1 Pad Driver Assembly 36 760029 1 Drive Shaft 37 760043 1 Key .187 x .187 x .675 38 760261 1 Bolt, Handle Yoke 39 762052 1 Bracket, Driver 40 762110 2 Bearing w/Collar 41 762112 2 Flangette 3 Point 42 762114 2 Flangette 2 Point 43 762118 1 Pulley, Drive 44 762120 1 Key, Woodruff 1/4 x 3/4 45 762217 1 Axle 18" 46 807248 2 Handle Brace 47 829194 1 Motor T op Cover 48 832122 2 Spacer 49 832829 2 Nut U Type 5/16 x 18 50 832859-1 1 Indicator Light Assembly 115V ASM 50A 742313-1 1 Indicator Light Assembly 240V ASM 51 762160 4 Brush, Carbon 115V 51A 740281 4 Brush, Carbon 240V
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Handle Assembly
Parts an d Instruction Manual
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Handle Assembly BOM
Bill of Material - 150116/150221
Item Part No. Qty. Description
1 16224 1 Handle Clamp 2 150002 1 Grey Cord Set, 115V 2A 740600 1 Cord Set, 240V 3 150003 1 Strain Relief, 115V 3A 150004 1 Strain Relief, 240V 4 170040PLT 1 Cord Hook Plated 5 190005MCH 1 Electrical Box Rear 2HLE 6 190006 2 End Cap 7 190008 1 Switch Cap 8 190009B 2 Safety Button 9 190010 1 Strain Relief
10 190012 1 Handle Tube Plated
1 1 190013 1 Cord Assy 12 190015 2 Trigger Spring 13 190016 2 Foam Grip 14 190022 1 Switchbox Cover Front 15 190023 1 Switchbox Cover Rear 16 190029 2 Bushing 17 190033B 2 Switch Trigger Lg Black 18 710186 2 SCR-MC 1/4-20 x 2.25 TH 19 710380 2 SCR-MC 1/4-20 x .75 20 710579 2 SCR-MC 1/4-20 x .62 21 711128 4 SCR-Hi/Lo #8 22 711160 4 SCR-Hi/Lo 10 x .63 23 711162 4 SCR-Hi/Lo 10 x 1.50 24 711202 2 Bolt-HH 1/4-20 x .50 25 711374 1 Nut-Nyloc 5/16-18 26 711387 2 Nut-Nyloc 1/4-20 1/2 Nut 27 711400 2 Nut-Pipe Lock 1/2 28 711504 2 WSR-Flat 1/4 29 711506 1 WSR-Flat 5/16 30 711544 2 WSR-Helical 1/4 31 711619 2 Roll Pin 1/8 x 1.75 32 711620 2 Roll Pin 1/4 x 1.25 33 715175 1 Decal, Minuteman Runner 34 715501 1 Decal, “Made in USA” 35 741129 3 Splice, Crimp 36 740029 2 Switch 1.5 HP 37 740220 1 Circuit Breaker 20 amp (115V) 37A 740106 1 Circuit Breaker 9 amp (230V) 38 740254 1 Piggyback Terminal 39 740361 1 W ire Assembly - White 40 740362 1 Wire Assembly - Black 41 803379 1 Yoke 42 806555 1 Washer Cam 43 806558 1 Kick Lever 44 806561 1 Dowel Pin 45 807190 1 Bolt Cam 46 807674 1 Kick Lever Kit 47 832859 1 Indicator Light, 115V 47A 742313 1 Indicator Light, 240V
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Minuteman International Made Simple Commercial Limited Warranty
Minuteman International, Inc. warrants to the original purchaser/user that the product is free from defects in workmanship and mat erials under normal use. Minuteman will, at its option, repair or replace without charge, parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals. All warranty claims must be submitted through and approved by factory authorized repair stations.
This warranty does not apply to normal wear, or to items whose life is dependent on their use and care, such as belt s, cords, switches, hoses, rubber parts, electrical motor components or adjustments. Parts not manufactured by Minuteman are covered by and subject to the warranties and/or guarantees of their manufacturers. Please cont act Minuteman for procedures in warranty claims against these manufacturers.
Special warning to purchaser -- Use of replacement filters and/or prefilters not manufactured by Minuteman or its designated licensees, will void all warranti es expressed or implied. A potential health hazard exits wit hout original equipment replacem ent .
All warranted items become the sole property of Minuteman or its original manufacturer, whic hever the case may be. Minuteman disclai ms any implied war ranty, including the warranty of mer chantability and the warranty of fitness for a
particular purpose. Minuteman assumes no responsibilit y fo r any specia l, incidental or consequential damages. This limited warranty is applicable only in the U.S.A. and Canada, and is extended only to the original user/purchaser
of this product . Customers outside t he U.S.A. and Canada should contact their local distributor for export warranty policies. Minuteman is not responsible for costs or repairs performed by persons other than those specifically authorized by Minut eman. This war ranty does not apply to damage from transportat ion, alterati ons by unauthorized persons, misuse or abuse of the equipment, use of non-compatible chemicals, or damage to property, or loss of income due to malfunct io ns of th e product.
If a difficulty develops with this machine, you should contact the dealer from whom it was purchased. This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Some
states do not allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long an implied warr anty lasts, so the above exclusions and limitat i ons m ay not apply to you.
Cord Electric Group………. Three years parts, two years labor, ninet y days travel (Not to exceed tw o hours)
Exceptions………. Port-A-Scrub, one year parts, six months labor
MPV 13, one year parts MPV 14 and 18, two years parts, one y ear labo r RapidAir blower, one year parts, one year labor Explosion-Proof Vacuum, one year parts, one year labor Pneumatic Vacuums, three years parts, one year labor
Battery Op er ated Group ….. Three years parts, two years labor, ninety days travel
(Not to exceed two hours )
Exceptions……Sweepers, one year parts, one year labor, ninety days travel
(Not to exceed two hours )
Internal Combustion Group….One year parts, one year labor, ninety day travel
(Not to exceed two hours)
Replac ement Parts……………..N i nety days Batteries………………………….0-3 months replacement, 4-12 mont hs pro-rate Polypropylene Plastic TanksTen years, no additional labor
111 South Rohlwing Road · Addison, Illinois 60101 USA Phone 630- 627-6900 · Fax 630- 627-1130
E-Mail, www.minutemanintl.com
A Member of the Hako Group
988600
Rev A 0207
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