Minuteman Lumina 28 Traction Drive Instructions Manual

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Parts and Instruction Manual
Lumina 28 Traction Drive
Battery Burnisher
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Exploded Views
Base Assembly
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Base Assembly BOM
BI LL O F M ATERI AL
ITEM PART NO. REQ'D DESCRIP TI ON
1 200345 2 CASTER, 3-1/2 POLYURETHANE 2 280300 1 BASE, LUMINA 28 3 280301 1 LID, LUMINA 28 4 280302 1 28" LUMINA M AIN FRAM E WMNT 5 280322 2 BRACKET, TRANSAXLE MOUNTING 6 280360 1 SUPPORT, CONSOLE REA R 7 280362 2 LID BRACKET PLA TE 8 280393 8 STUD, 1/4-20 X 1 STL ZINC
9 280395 2 PLA TE, SPRING MOUNTING 10 280396 2 W HEE L 8 X 1.6 X .75 BORE 11 280404 1 LUMINA 28", CHAIN MTG STRAP 12 280433 1 SWITCH PLATE ASSEMBLY 13 320996 1 STATIC GROUNDING CHAIN 14 361233 2 KEY, 3/16 SQ. X 1.50" 15 711160 4 #10 X 5/8 HI-LO 16 711202 2 BLT-HH 1/4-20 X 0.50 STPL 17 711203 1 BLT-HH 1/4-20 X 0.62 STPL 18 711373 4 NUT-NYLOC 1/4-20 19 711425 8 NUT, HEX 1/4-20 WIZNUT 20 711505 21 W SR-FLAT 1/4 21 711544 21 W SR-HELICAL 1/4 22 711564 2 W S R-EXTERNAL LOCK 1/4 23 712042 2 BLT-WS R HH 5/16-18 X .62 24 712318 6 W SR- FLAT.75 X 1.12 X .12 PL 25 712759 2 W S R- FLT .31 X 1. 37 X .06 SS 26 713002 24 BLT-HH 1/4-20 UNC-2A X 3/4 S TL#5 27 715281 1 DECAL-CHAIN GROUNDING 28 743800 1 TRANSA XLE 36VDC 29 762400 4 HEYCO BUSHING 2.00"
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Mainframe Assembly
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Mainframe Assembly BOM
BI LL O F M ATERIAL BI LL O F M ATERIAL
1 210142 1 PE DAL PA D 28 710493 4 SCR-MC 4-40 X .75 PAN HD
2 260211 2 HOBBY SPRING 29 711027 1 SK-DOG POINT 1/4-20 X 3/8 STL BLACK OXIDE
3 26022 4 1 18" HOSE 30 711425 4 NUT, HEX 1/4-20 WIZNUT
4 280323 2 ARM, REAR PIVOT 31 711428 4 NUT-HEX 4-40
5 280324 2 ARM, FRONT PIVOT 32 711501 8 WSR-FLAT # 6
6 28032 5 1 WELDMENT, PIVOT AR M 33 711503 8 WSR, FLAT#10
7 280332 2 MOTOR LIFT B A R 34 711505 8 WSR-FLAT 1/4
8 280333 2 LINKAGE LIFT BAR 35 711506 16 W S R-FLT .344 X .690 X .062 STL Z
9 280334 2 ASSEMBLY, LINKAGE PIVOT BUSHING 36 711524 4 WSR-WAVE .52 X .87 X .01
10 280335 1 LINKAGE PIVOT ROD 37 7 1 1544 6 W SR-HE LICA L 1 /4
11 2 80336 1 LINKAGE PIVOT PLATE 38 711564 4 WSR-EXTER NAL LOCK 1/4
12 280337 1 PE DAL S UPP ORT W M NT 39 7 1 1570 4 W SR-F LT .687 X 1.75 X .12 2
13 280340 1 WELDMENT, MO TOR SUPP O RT 40 7 1 1592 8 W SR-F LAT . 5 0 X .9 X .075 NYL
14 280372 1 TRAY, LUMINA 28 BATTERY 41 711596 6 WSR-INT LOCK #4
15 280383 8 PIN, LINKA GE P IV O T 42 7 1 1603 4 S CR-M C PA N HD (PHILLIPS ) 10 -24x2.00 ZINC
16 280384 2 PIN, REAR SHROUD PIVOT 43 711671 4 CLEVIS PIN .31X2.13 11-10
17 280385 2 PIN, F RONT SHROUD PIVOT 44 7 1 1 7 13 28 RETAINI NG RING - "E" TYP E E XT . 50 0
18 2 80386 2 SPACER, FRONT SHROUD PIVOT 45 712310 40 WSR- FLAT .52 X .87 X .06 PL
IT EM PART NO. REQ'D DESCRIPTION I TEM PART NO. REQ'D DESCRI PT ION
19 280387 2 SPRI NG, DIE 5/8 ID X 1 1/4 OD 46 712638 4 NUT, HEX 10-24 SS NYLOC
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20 280423 1 SWITCH BRA CK ET 47 712759 2 WS R- FLT . 31 X 1. 3 7 X .06 S S
21 280424 1 SWITCH BRACKET - UPPER 48 713002 6 BLT-HH 1/4-20 UNC-2A X 3/4 STL#5
22 280425 1 SUPPORT WELDMENT - LOW ER 49 743905 1 MOTOR - GEAR, PRESSURE ADJUST
23 280426 2 SHAFT - STEEL, HARDENED 50 747603-2 2 SWITCH ASY, MICRO ROLLER W/PACK/CONDUIT
24 280427 1 THREADE D COUPLER 51 8 0 9 3 11 4 PIN-COTTER 7/64 DIA X 1
25 320271 1 NOZZLE BODY-ELBOW 52 809444 1 CLIP-CORD
26 320272 2 NOZ ZLE BODY LOCKNUT 53 828490 1 CRI M P C LAMP 140R
27 320273 1 HOSE SHUT-OFF CLAMP
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Burnisher Head Assembly
BILL OF M ATERIAL
ITEM PART NO. REQ'D DESCRIPTION
1 22 0153 1 PA D DRIV E R 28 " W/ GIM B A L A S SY . 2 28 0363 1 BE A RING AS S EM BLY PA D DRIV E R 3 28 0373 2 COUPL ING, 3/4" L-TYP E W/ KE Y JA W 4 28 0374 1 SP IDER , 3/ 4" L-TYP E CO UP L ING 5 28 0380 1 W E LDME NT, M O TOR M O UNT 6 28 0397 1 PA D DRIV E R A SSY , LUMINA 28" 7 28 0398 1 LUMINA 28", M O TOR M O UNT COV E R 8 71 0180 2 SCR-M C TR HD 1/4-2 0x . 75 STL ZINC
9 71 1505 9 W S R-F LAT 1/4 10 711509 4 W S R-F LAT 1/2 (.54X1.082X.087) 11 711544 9 WSR-HE LICAL 1 / 4 12 711547 4 WSR-HE LICAL 3 / 8 13 713002 9 B LT-HH 1/4-20 UNC-2A X 3/4 STL#5 14 713071 4 B LT-HH 1/2-13 X 2.00 S T PL 15 743900 1 MO TOR, 3H P 36V DC P ERM . M A G. 16 808821 2 K E Y . 1 87 SQ x 1. 00
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Electrical Assembly
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Electrical Assembly BOM
BI LL O F M ATERIAL
ITEM PART NO. REQ'D DESCRIP TI ON
1 280350 1 W MNT, LUMINA 28" ELE CTRICAL BOX
2 280353 2 HINGE, 2" P LA S TIC BUTT
3 280354 1 PA NE L, COV ER ELECTRICAL
4 280355 1 PA NE L, COV ER BATTERY CHARGE R
5 280388 1 SLA M A CTION PUSH BUTTON LATCH
6 280432 1 BRACK E T - CIRCUIT BREAKER
7 381052 1 CORD CLIP 3/ 8"
8 450012 1 CORD STRAIN RELIEF
9 710008 1 SCR-MC 6-32 X 1.25 ZINC 10 710128 4 SCR-MC 8-32 X .37 11 711202 2 BLT-HH 1/4-20 X 0.50 STPL 12 711350 1 NUT-NYLOC 10-32 13 711371 1 NUT-NYLOC 6-32 STL ZINC 14 711502 4 W S R-FLT .170 x . 38 x.032 STL ZINC 15 711505 4 W SR-FLAT 1/4 16 711544 4 W SR-HELICAL 1/4 17 711564 2 W S R-EXTERNAL LOCK 1/4 18 712063 4 SCR-WSR 8-32 X .38 NIPL 19 712667 2 NUT, HEX 1/4-20 NYLOC SS 20 712812 2 SCR-MC 10-24 X .62 PP H ST PL 21 712820 8 SCR-MC FL HD 10-24 X . 50 BLK -OX 22 713002 4 BLT-HH 1/4-20 UNC-2A X 3/4 S TL#5 23 740132 2 INSULATOR, PLAS TIC 24 740220 1 CIRCUIT BREAKER-20AMP 2-TERMIN 25 742749 1 HEYCO, HOLE PLUG 26 743901 1 RELAY , 36V DC 200A SP NO 27 743903 2 HEYCO BUSHING 1" 28 743906 1 SHUNT CAL IBRATED 1 00A DC 100 M V 29 743917 1 CIRCUIT BREAKER - 100 AMP 30 746006 1 CIRCUIT BREAKER - 3A 31 746035 1 CIRCUIT BREAKER - 2.0A 32 747024 1 KEYSWITCH, SPST ES2832 SOLDER 33 762400 4 HEYCO BUSHING 2.00" 34 829214 2 RIVET, 1/8 DIA. RE FE RENCE P OP 35 833638 2 BRASS STUD 36 957746 1 CHARGER, 36V DC 25A ON-B OARD (2
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Console Assembly
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Console Assembly BOM
BIL L OF M AT ERI AL
I TEM PART NO . REQ' D DESCRIPT ION
1 200039 1 BA IL STOP RH 2 200040 1 BA IL STOP LH 3 200184 1 SWITCH BRACKET WELDME NT 4 200338 2 CAM W E LDM ENT 5 200340 2 SPACER, SCR BOARD 6 220324 2 SPRING 7 280356 1 WELDMENT, CONSOLE BRACKET 8 280365 1 PLA TE, CONSOLE COVE R
9 280371 1 PA NE L, LUMINA 28 E -STOP 10 670092 2 HEYCO B USHING 1-1/2 11 670093 1 SPRING, COMPRESSION 12 710180 2 SCR-MC TR HD 1/4-20x.75 S TL ZINC 13 710195 6 SCR-MC 5/16-18 X .50 14 710207 6 SCR-MC 6-32 X .87 ZINC 15 710534 2 SCR-MC TR HD 8-32 X 1. 00 SS 16 711004 2 SK -CUP PT 1/4-20 X .25 STL BLA CK 17 711160 15 #10 X 5/8 HI-LO 18 711310 1 NUT, HEX 10-32 ST PL 19 711372 2 NUT-NYLOC 8-32 STL ZINC 20 711425 1 NUT, HEX 1/4-20 WIZNUT 21 711430 3 NUT-TINNERMA N TWIN 6-32 22 711505 2 W SR-FLAT 1/4 23 711534 1 W SR-EXTERNAL LOCK #10 24 711544 2 W S R-HELICAL 1/4 25 711721 6 RET RING-E TYPE .312 26 712540 8 SCR-MC TR HD 10-24 X .37 SS 27 712562 2 BOLT-HH 1/4-20X3/ 4 S S 28 712569 1 SCR-MC TR HD 1/4-20 X 1.50 S S 29 715257 1 DECAL, " F ORWARD" M2700 30 715258 1 DECAL, "REVERSE" M2700 31 715460 1 DECAL, LUMINA 28 MAIN 32 740029 1 SWITCH, PB SPS T NO 25A 125/250 V 33 740803-1 1 SPEED CONTROL 36V 1203A-304 34 742202 1 EMERGENCY STOP S WITCH 35 743832 1 WIRE ASSEMBLY 36 743916 1 DASH ASY, W / WIRES LUMINA 28" 37 743966 1 WIRE ASY, GREEN/YELLOW 16G 38 762400 1 HEYCO B USHING 2.00" 39 805637 1 SCR INSULATOR 40 829052 4 BUSHING FLANGE D NY LON .312 ID 41
00104MCH1 HA NDLE CO NS OL E 200 42 200181CTD 2 HANDLE W IRE COATED 43 200190CTD 1 LEVER, SWITCH 44 833329SA 2 SWITCH, DPDT STAGGERED A CTION
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Dashboard Assembly
BILL OF M ATERIAL - 743916
IT EM PART NO. REQ'D DESCRIP T IO N
1 280369 1 P LA TE, LUMINA 28 DASHBOA RD 2 715444 1 DE CAL, LUMINA 28 CONTROL PANEL 3 740135 1 M E TER, 100A DC (PRESSURE) 4 743804 1 POTENTIOMETER ASSY 200TD 5 746103 1 G A UGE , BATTERY/HOUR W /RELA Y 6 747024 1 KEYSWITCH, SPST ES2832 SOLDER 7 748152 1 SWITCH, ON-OFF-ON, SCV2832 8 809874 1 KNOB, SPEED CONTROL
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Bearing Assembly
BILL OF MATERIAL - 280363
IT EM PART NO. REQ'D DESCRIP T IO N
1 280361 1 DRIVE SHAFT PAD DRIVER 2 711719 2 RETAINING RING EXT 1.00 3 762093 2 BEARING 6205 4 220023MCH 1 BEARING HOUSING, PROPANE
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Pad Driver Assembly
BILL OF M ATERI AL - 220153
IT EM PART NO. REQ'D DES CRIPTIO N
1 220017 1 GIMBAL ASSEMBLY COMPLETE 2 220019 6 GIMBAL SPACER DISC 3 220020 6 BLT SPEC ELEV 5/16X1.12 4 220060 1 PAD DRIVER A SSY 28 IN. 5 711374 6 NUT-NYLOC 5/16-18 6 711506 6 W S R-FLT .344 X .690 X .062 STL Z
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Pad Shroud Assembly
BILL OF MATERIAL - 280397
I TEM PART NO. REQ'D DESCRIP TI O N
1 210153 1 ROLLER W HE EL 2 28034 8 1 SKIRT- BURNIS HER 3 28038 1 1 W ELDME NT, S HROUD M O UNTING PLA TE 4 280382 1 SHROUD, 28" VAC F ORM 5 280402 1 LUMINA 28" INTAKE COVER PLATE 6 280403 1 EDGING, LUMINA 28" 7 711503 4 WSR, FLA T#10 8 711507 1 WSR-FLAT .37 X 1. 12 X . 06
9 711543 4 WSR-HELICAL #10 10 711808 1 COTTER PIN-HAIR #13 11 712301 2 WSR-FLAT .37 X . 87 X . 06 12 712811 4 SCR-MC RD HD 10-24 X .50 S T PL 13 828893 8 RIVET-POP
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Switch Plate Assembly
IT EM P ART NO . REQ' D DESCRI P T IO N
1 28043 0 1 SPACER PLATE - SWITCH 2 280431 1 M OUNTING PLA TE - S WITCH 3 711428 2 NUT-HEX 4-40 4 711501 4 W S R-FLA T # 6 5 711596 2 WS R-INT LOCK #4 6 711604 2 S CR-MC P AN HD (PHILLIPS ) 4-40x1.00 ZINC 7 747603-2 1 SWITC H ASY, MICRO ROLLER W/PACK/CONDUIT
Parts an d Instructio n Manu al
BILL OF M ATERIAL - 280433
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