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Parts and Instruction Manual
Lumina 20 Traction Drive
Battery Burnisher
Page 2
Exploded Views
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Base Assembly
Parts an d Instructio n Manu al
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Base Assembly BOM
ITEM P ART NO. REQ'D DESCRIPTIO N
10 260583-1 1 CONSOLE ASY, 2600TD SPE BAT GA
11 260604 1 BA TTERY B OX
12 260676 2 SP A CE R, TRANSAXLE
13 320271 1 NOZZLE BODY-E LB OW
14 320272 2 NOZZLE BODY LOCKNUT
15 320273 1 HOSE SHUT-OFF CLAMP
16 361233 2 KEY, 3/ 16 SQ. X 1.50"
17 711124 6 PAN HEAD ST #10 X .37 NI
18 711160 11 #10 X 5/8 HI-LO
19 711229 4 BLT-HH 5/16-18 x .875
20 711505 23 W S R-FLAT 1/4
21 711507 4 W SR-FLAT .37 X 1.12 X .06
22 711519 10 W SR- FLAT .25 X 1.01 X . 06
23 711544 27 W SR-HELICAL 1/4
24 711545 4 W SR-HELICAL 5/16
25 712042 2 BLT-WS R HH 5/ 16-18 X .62
26 712318 4 W SR- FLAT.75 X 1.12 X . 12 PL
27 712565 6 SCR-MC 1/4-20X.63 SS TR HD
28 712759 2 W SR- FLT .31 X 1.37 X .06 S S
29 713002 27 BLT-HH 1/4-20 UNC-2A X 3/4 STL#5
30 743800 1 TRANS A XLE 36V DC
31 743831 1 BURN ELECTRICAL ASSY
32 200102MCH 1 BASE MACHINED
BIL L OF M AT ERI AL
1 200126 2 MOUNT, TRANSA XLE
2 200154 1 PANEL COVER WE LDMENT
3 200345 2 CAS TER, 3-1/2 P OLY URETHANE
4 210141 2 W HEE L 8 X 1.5 X .75 BORE
5 260224 1 18" HOSE
6 260536 1 BASE PLATE WELDMENT
7 260541 1 REA R HANDLE BRK T
8 260549 1 PRESSURE ADJ ASSEMBLY
9 260579 1 TOOL CLIP, 1.5" HOSE
Parts an d Instructio n Manu al
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Mainframe Assembly
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Parts an d Instruction Manual
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Mainframe Assembly BOM
BILL OF MATERIAL
ITEM NO. PART NO. QTY. DESCRIPTION
1 260536 1 BA S E P LA TE W E LDM E NT
2 260577-1 1 S WITCH INTERLOCK BRACK E T
3 711503 2 W S R, F LA T#10
4 711350 2 NUT NYLOC 10-32
5 740830 1 SWITCH S P ST NC CONTA CT
6 711501 2 W S R-FL AT # 6
7 710307 2 SCR -MC 6-32 X 1.0 ST PL PA N HD
8 711430 1 NUT-TINNE RMA N TWIN 6-32
9 260522 1 SPRING G UIDE
10 6706 05 2 ROLLE R P IN
11 7115 06 8 WSR-FLT .344 X .690 X .062 S TL ZINC
12 7117 21 4 RE T RING-E TYPE .312
13 2605 24 2 A DJUS TM E N T LINK
14 7115 15 2 W S R-FLA T .406 X .812 X . 0625
15 8319 65 1 3/8 x 1. 63 " C LE VIS P IN
16 7118 08 1 COTTER PIN-HAIR #13
17 2605 11 1 UP PE R WMT
18 2605 21 1 GUIDE TUBE
19 7115 11 1 WSR-FLA T . 62 X 1.31 X .09
20 7623 39 1 S P R ING CO MPR E SS ION
21 2605 23 1 S P R ING SPACER 1.50 X .632 X .84
22 2605 19 2 PIVO T PIN
23 7115 92 2 WSR-FLA T .5 0 X .9 X .075 NYL
24 7123 10 19 W S R- FLAT .52 X .87 X .06 PL
25 7117 13 6 RETA INING RING - "E" TY PE E XT .500
26 7115 24 6 W S R-W A V E . 52 X . 87 X .01
27 2605 76 1 LINK
28 2605 28 1 LINK
29 2605 29 2 TRAILING LINK
30 2605 13 1 M O TOR LIFT WE L DM ENT
31 7121 02 1 B LT- SHLD R 1/ 2 X 1-1/2
32 7123 01 1 WSR-FLA T .8 7 X .38 X .06
33 7113 80 1 NUT-NYLOC 3/8-16 NU T
34 7435 98 1 TERM INA L B LOCK, 2 PO S
35 7100 36 1 S CR-M C 8-32 X 1.50 S T P L
36 7113 72 1 NUT-NYLOC 8-32 STL ZINC
37 2101 42 1 PE DA L P A D
38 2605 86 1 SUP P OR T, BA TTERY LOWE R
39 2605 87 1 SUP P OR T, BA TTERY UPP E R
40 7121 39 4 S CR-TR 1/4-20X 1.00 HWH
41 7112 29 4 B LT-HH 5/16-18 x . 875
42 2606 15 1 M OTOR PLATE WELDM ENT - NEW
43 708 1 RTV S ILICONE 1 0 O Z TUBE
44 2605 19 2 PIVO T PIN
45 7123 10 12 W S R- FLAT .52 X .87 X .06 PL
46 7117 13 5 RETA INING RING - "E" TY PE E XT .500
47 7115 24 2 W S R-W A V E . 52 X . 87 X .01
48 2605 25 1 A DJUS TM E N T NUT
49 7129 05 1 NUT-HEX 10-24 NIPL
50 7117 17 2 RETAINING RING- E TYP E .3 7
51 7436 44 1 DIN RAIL, C UT - 2. 00"
52 7115 03 2 W S R, F LA T#10
53 7115 43 2 WS R - H E L ICAL #1 0
54 7103 56 2 SCR-M C 10-32X.62 STPL
55 7436 40 1 TERM INA L B LOCK, RE D (SP RING TY P E)
56 7436 41 1 TERM INA L B LOCK, B LACK (SP RING TY P E)
57 7436 42 1 TERM B LO C K , E ND PLA TE
58 7436 43 2 TERM B LOC K, A NCHOR
Parts an d Instruction Manual
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Housing Assembly
Parts an d Instruction Manual
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Housing Assembly BOM
I T EM PART NO. REQ'D DESCRIPT ION
1 260501 1 FIXED TOP COVER
2 260502 1 MOVING TOP COV ER
3 260503 1 B A G COVE R
4 260504 1 FILTER COVER WELDMENT
5 260560 1 HINGE 9.75"
6 260590 1 HOSE ASSY DUST CONTROL
7 260592 1 EXHAUST FILTER DUST CONTROL
8 260596 1 INSERT FITTING, 1-1/2"PVC, FP T
9 310008 1 O RING BUNA 2201510561
10 450037 1 ADAP TER MA CHINED
11 450081 1 WS R -SS 1.908 x 2.41 x . 03
12 450207 1 LATCH, SOFT #C7-10
13 710180 3 SCR-MC TR HD 1/4-20x.75 STL ZINC
14 711160 10 #10 X 5/8 HI-LO
15 711228 4 BLT-HH 5/16-18 X .75 ST PL
16 711373 3 NUT-NYLOC 1/4-20
17 711374 4 NUT-NYLOC 5/16-18
18 711506 4 WSR-FLT .344 X . 690 X .062 STL ZINC
19 711516 4 WSR- FLA T .31 X 1.25 X .05
20 711519 3 WSR- FLA T .25 X 1.01 X .06
21 828970 1 WSR-NEOP 1.87 X 2.4 X .125
22 831001 1 CRIMP CLAMP, 440R
BIL L OF M AT ERIAL
Parts an d Instruction Manual
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Pad Driver Assembly
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Parts an d Instruction Manual
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Page 9
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Pad Driver Assembly BOM
I TEM PART NO. REQ' D DESCR IPTION
1 260573 1 MOTOR GRILL ASSY
2 260597 1 KEY, 3 /16 X .906
3 260611 1 PAD DRIVER S HROUD - 20"
4 260615 1 MOTOR PL ATE WE LDM ENT - NEW
5 260616 1 DUST SKIRT - NEW
6 260619 2 PAD DRIVER S TRAP
7 670075 1 PAD DRIVER A SS Y
8 710857 1 SCR-SC 5/16-24 X 1.00
9 711124 2 PAN HE AD S T #10 X .37 NI
10 711505 3 WSR-FLA T 1/4
11 711512 4 WSR-FLA T .75X1.37X.08
12 711516 1 WSR- FLAT .31 X 1.25 X .05
13 711544 7 WSR-HELICA L 1/4
14 711545 1 WSR-HELICA L 5/1 6
15 712070 4 BLT, SHLDR 5/ 16 X .75
16 712537 14 10-24 X .75 SS TRUSS HD SCR
17 713003 3 BLT-HH 1/4-20 X 1 #5
18 760401 1 CE NTER CUP , NEW S TY LE
19 809857 4 TRIGGER SPRING
20 26 058 1M C H 1 GRAB BER RING, M ACHINED
21 742461-2 1 MOTOR 66 FRAM E 36V H I SPD
BIL L OF M ATERIAL - 260610
Parts an d Instruction Manual
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Pressure Control Assembly
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BILL OF MATERIAL - 260549
IT EM PART NO. REQ'D DESCRI PT I ON
1 260066 1 OILITE BUSHING
2 260547 1 PRESS ADJ MOUNT W ELD
3 260554 1 PRESS ADJ SCREW
4 260557 1 PRESS ADJ SLIDE
5 260562 1 PRESS ADJ RET BRKT
6 260563 1 PRESS ADJ RET BRKT
7 260564 1 ROLL P IN 3/ 16"X3/4"
8 710353 4 S CR-MC 10-32 X .37 ST PL
9 711391 1 NUT-HEX JAM 3/ 8-16 ST PL
10 712536 1 S CR-MC 10-24 X .62 TH S S
11 715038 1 DECA L, P AD PRESSURE
12 760034 1 K NOB , A DJ (SET SCREW)
13 762253 1 CABLE, ASSY PRESSURE
14 833102 1 S PRING, .62 X .75 X 1.75
Parts an d Instruction Manual
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Electrical Assembly
BIL L O F M AT ERIA L - 26058 8
ITEM PART NO . REQ'D DESCR IP TIO N
1 260542 1 B A CK P ANEL WEL DM E NT
2 710356 2 S CR-M C 1 0-32X. 62 S TP L
3 711425 2 NUT, HE X 1/4-20 WIZNUT
4 740131 1 CIRCUIT BRE A K E R - 70AMP
5 740132 2 INSULATOR, PLASTIC
6 740238 1 CIRCUIT BRE A K E R - 18A
7 740243 1 CO NTA CTOR 36 V 124-117111
8 742749 1 HE Y C O, H OL E P LU G
9 743464 1 SHUNT CALIBRATED ASSY
10 746 006 1 CIRCUIT B RE A K E R - 3A
11 833 638 2 BR A S S S TUD
Parts an d Instruction Manual
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Console Assembly
Parts an d Instruction Manual
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Console Assembly BOM
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ITEM P ART NO. REQ'D DESCRIPTIO N
1 200039 1 BAIL STOP RH
2 200040 1 BAIL STOP LH
3 200184 1 SWITCH BRACKE T WE LDME NT
4 200338 2 CAM WELDME NT
5 200340 2 SP A CE R, S CR BOA RD
6 220324 2 SPRING
7 260538 1 FRONT BRKT HANDLE W ELDMT
8 260584-1 1 DASHBOARD ASY, SPE BATTERY GAUGE
9 260589 1 PA NE L, LUMINA 20 E-STOP
10 260605 1 LUMINA 20"ANDERS ON PLUG B RK'T
11 670093 1 SPRING, COMPRESSION
12 710178 2 SCR-MC 1/4-20 X .50 TRUSS STPL
13 710180 2 SCR-MC TR HD 1/4-20x.75 S TL ZINC
14 710195 6 SCR-MC 5/16-18 X .50
15 710207 6 SCR-MC 6-32 X .87 ZINC
16 710534 2 SCR-MC TR HD 8-32 X 1.00 SS
17 711004 2 SK -CUP P T 1/4-20 X .25 STL BLACK
18 711160 8 #10 X 5/8 HI-LO
19 711210 2 BLT-HH 1/4-20 X 1. 25 STPL
20 711310 1 NUT, HE X 10-32 ST PL
21 711372 2 NUT-NY LOC 8-32 S TL ZINC
22 711425 3 NUT, HEX 1/4-20 WIZNUT
23 711430 3 NUT-TINNERMAN TWIN 6-32
24 711505 2 W S R-FLAT 1/4
25 711534 1 W S R-EXTERNAL LOCK #10
26 711544 4 W SR-HELICAL 1/4
27 711721 6 RET RING-E TYPE . 312
28 712540 8 SCR-MC TR HD 10-24 X .37 SS
29 712569 1 SCR-MC TR HD 1/4-20 X 1.50 SS
30 713002 2 BLT-HH 1/4-20 UNC-2A X 3/4 STL#5
31 715589 1 DECAL, P A NEL COVE R
32 740147 1 CB 175 GRAY HOUSING
33 740803-1 1 SPEED CONTROL 36V 1203A-304
34 740946 1 POTENTIOMETER 5K
35 742202 1 EM E RGENCY S TOP SWITCH
36 742472 1 SWITC H
37 743832 1 WIRE ASSEMBLY
38 743966 1 WIRE ASY, GREEN/YELLOW 16G
39 747016-1 1 LED ASSY RED
40 805637 1 SCR INSULATOR
41 809874 1 KNOB, SPEED CONTROL
42 829052 4 BUS HING FLANGED NYLON .312 ID
43 200104MCH 1 HANDLE CONSOLE 200
44 200181CTD 2 HANDLE WIRE COA TED
45 200190CTD 1 LEVER, SWITCH
46 833329SA 2 SWITCH, DPDT STAGGERED ACTION
BILL OF MATERIAL - 260583-1
Parts an d Instruction Manual
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Dashboard Assembly
Parts an d Instruction Manual
BILL OF MATERIAL - 743830-1
IT EM PART NO. REQ'D DESCRIPT ION
1 260506-1 1 PLA TE, DAS HB OA RD
2 715440 1 DECAL, DASHBOARD
3 740135 1 METER, 100A DC (PRESSURE)
4 740946 1 P OTENTIOMETER 5K
5 746103 1 GA UGE , BA TTERY/ HOUR W / RELA Y
6 747016-1 1 LED A SSY RED
7 747017-1 1 LED A SSY AM BER
8 747024 1 KEYSWITCH, SPST ES2832 SOLDER
9 74 8151 1 S WITCH, O N-ON, DPDT
10 809874 1 KNOB, S P EED CONTROL
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