Minuteman KS 32 R User Manual

Instruction Manual

Kleensweep KS 32 R (6400.40)

Introduction

Preface

Dear Customer, We are certain that the excellent qualities of the vehicle will justify the faith you have shown in us through your purchase. Please read the Chapter "Safety Information" prior to starting the vehicle to ensure it is operated and used safely. Your safety, and that of others, basically lies in your ability to control and operate the vehicle. Before using the equipment for the first time, read this original manual thoroughly, act according to the information contained and keep it in a safe place for future reference or subsequent owners. The operating manual contains all the most important information regarding operation, maintenance and service. Throughout this operating manual, sections which concern safety are indicated by corresponding warning symbols. Should you have any questions in respect of the vehicle or operating manual, your authorized Minuteman dealer is available to provide help at any time.

We would like to point out, explicitly, that you cannot base any legal claims on the information contained in this manual. Please note that only original spare parts should be used for any necessary maintenance and repair work. Only original spare parts can guarantee long, reliable operation of your machine. Subject to modification as required by technical advancement.

Valid as of: June 2012

Minuteman International Inc. 111 South Rohlwing Road ADDISON, II. 60101-4244 U.S.A.

Intended use

The Kleensweep KS 32 R is a Sweeper designed for industrial/ commercial use and serves to clean up dry and wet refuse from indoor and outdoor areas such as production plants, warehouses, car parks, parking blocks, pedestrian precincts, market squares, railway stations and filling stations. The Kleensweep KS 32 R can clean all types of industrial floors, concrete, asphalt and tar, paving and interlocking stone paving. It is not permitted to drive the machine on public roads for motor traffic. Any use beyond this is regarded as improper use. The manufacturer is not considered liable for any damage resulting from improper use; the user is solely responsible for all the risks. Intended use also includes maintaining and observing the operating, maintenance and repair conditions prescribed by the manufacturer. The Kleensweep KS 32 R may only be operated, serviced and repaired by personnel who are familiar with the work involved and are aware of the risks. It is essential to observe the applicable accident prevention regulations as well as any other generally accepted industrial

Introduction

health and safety directives. Notes on warranty

The terms defined in the purchase agreement apply. Claims for compensation related to damage are excluded from the terms of warranty when the damage is the result of failure to observe regulations concerning service and maintenance. Maintenance work must be performed by authorized Minuteman service centers and confirmed in the “Maintenance Report” which serves as a warranty logbook. The following are excluded from the terms of warranty: wear and tear through overuse, defective fuses, improper handling and use or unauthorized modifications. Claims under the terms of warranty are also annulled when damage occurs to the vehicle resulting from the use of parts or accessories not explicitly approved by us or from failure to observe maintenance regulations.

Acceptance of the machine

Inspect the vehicle immediately on delivery for signs of transport damage. Replacement will be made when the damage is confirmed by the carrier immediately and the damage report is sent to us together with the consignment note.

Introduction

Disposal of the machine

Render the machine inoperable. It must not represent a potential source of danger for children. Dispose of the machine according to the applicable local regulations. For further information on handling and recycling, please contact your authorized Minuteman dealer where you purchased the machine. Used batteries with the recycling symbol contain reusable commodities. However, the heavy metals contained also represent a major risk to human health and to the environment. Never open or damage batteries. Never touch, inhale or swallow the content matter of batteries. Health hazard! Do not allow batteries to pollute the environment. There is a risk of contaminating the ground and water! In accordance with the symbol with the crossed out bin, these batteries must not be disposed of in domestic waste. Return and recycling of old batteries must be agreed on with the authorized Minuteman dealer in accordance with national requirements.

Table of Contents

Preface. . . . . . . . . . . . . . . . . . 2

Intended use. . . . . . . . . . . . . . 2

Notes on warranty . . . . . . . . . 3

Acceptance of the machine . . 3

Disposal of the machine. . . . . 4

1 Safety Information . . . . . . . . 6

1.1 Safety and warning symbols . 6

1.2 General information . . . . . . . . 7

1.3 Operating information. . . . . . . 7

1.4 Maintenance information . . . . 9

1.5 Particular risks . . . . . . . . . . . 10

1.6 Environmental protection . . . 11

1.7 Labels on the vehicle . . . . . . 12

2 Operation . . . . . . . . . . . . . . 16

2.1 Overview . . . . . . . . . . . . . . . 16

2.2 Function description. . . . . . . 17

2.2.1 Special equipment . . . . . . . . 18

2.2.2 Spare part requirements. . . . 18

2.3 Operating panel . . . . . . . . . . 19

2.4 Operating elements

on the vehicle. . . . . . . . . . . . 22

3 Operation . . . . . . . . . . . . . . 27

3.1 Unpacking . . . . . . . . . . . . . . 27

3.2 Before starting up

for the first time. . . . . . . . . . . 28

3.2.1 Initial instruction . . . . . . . . . . 28

3.2.2 Initial battery charge. . . . . . . 28

3.3 Adjusting the driver's seat . . 29

3.4 Switching the vehicle on. . . . 30

3.5 Stopping and switching off

the vehicle . . . . . . . . . . . . . . 31

3.6 Sweeping operation . . . . . . . 32

3.7 Charging batteries . . . . . . . . 34

3.8 Operating the

shaking device . . . . . . . . . . . 36

3.9 Emptying the dirt hoppers . . 37

3.10 Fault location . . . . . . . . . . . . 38

3.11 Loading and transporting . . . 39

4 Technical Data . . . . . . . . . . 40

5 Maintenance and Service . 42

5.1 Minuteman system

maintenance. . . . . . . . . . . . . 42

5.2 Maintenance report . . . . . . . 43

5.3 Maintenance plan. . . . . . . . . 44

5.4 Battery system . . . . . . . . . . . 48

5.4.1 Removing the batteries . . . . 49

5.4.2 Inserting the batteries. . . . . . 49

5.4.3 Battery care . . . . . . . . . . . . . 49

5.4.4 Setting the battery type . . . . 50

5.5 Side brooms. . . . . . . . . . . . . 51

5.5.1 Changing the side brooms . . 52

5.5.2 Setting the

sweeping pattern . . . . . . . . . 52

5.6 Cylindrical broom . . . . . . . . . 53

5.6.1 Cleaning the broom space . . 54

5.6.2 Setting the

sweeping pattern . . . . . . . . . 54

5.6.3 Changing the

cylindrical broom . . . . . . . . . 55

5.6.4 Changing the sealing strips

in the broom space. . . . . . . . 56

5.6.5 Changing the seals on the

dirt hoppers . . . . . . . . . . . . . 57

5.7 Vacuuming dust . . . . . . . . . . 58

5.7.1 Shaking the panel air filter . . 59

5.7.2 Checking the panel air filter

and seal . . . . . . . . . . . . . . . . 59

5.7.3 Cleaning the panel air filter. . 59

5.8 Drive belt . . . . . . . . . . . . . . . 60

5.8.1 Changing the drive belt . . . . 60

5.9 Electrical installation. . . . . . . 61

5.9.1 Fuses . . . . . . . . . . . . . . . . . . 61

5.9.2 Relays . . . . . . . . . . . . . . . . . 61

Safety Information

1 Safety Information

1.1 Safety and warning symbols

All sections related to personal safety, safety of the vehicle and environmental protection are assigned the following symbols throughout the operating manual:

Symbol Risks to Definition

Safety information persons

or property

Note the machine Important information on handling the machine in

Ecological hazard the environment Ecological hazard through the use of substances

Safety information on preventing hazardous situations caused by failure to follow instructions or prescribed working procedures accurately or at all.

order to maintain its functionality.

which represent a potential risk to health and the environment.

Safety Information

1.2 General information

• In addition to the information provided in this operating manual, all the legally applicable health and safety provisions must be observed.

• Before starting up the vehicle for the first time, read the operating manual supplied with it thoroughly as well as any separate manuals provided with additional or attachment equipment and observe all the information dur ing work.

• The machine may only be operated, serviced and repaired by personnel trained by Minuteman technical ex perts.

• Particular attention should be paid to the information regarding safety. Technical expertise is the key to pre venting errors when operating the equipment and ensuring trouble-free operation.

• The operating manual must always be kept at the operating location of the vehicle and, as a result, should be kept in a safe place on the vehi cle.

• If the equipment is sold or rented out, these documents should be trans ferred to the new owner/ operator. The transfer should be confirmed!

• The warning labels attached to the equipment provide important infor mation concerning safe operation. Labels which are illegible or missing must be replaced.

• Original spare parts must be used to

ensure safety.

• It is forbidden to move into the hazard area represented by the vehicle.

• A mobile phone may only be used when the vehicle has been stopped.

1.3 Operating information

• The vehicle is not suitable for clearing up fluids, dust or substances

which are hazardous to health, in flammable or explosive. No burning items may be swept up, such as glowing cigarettes. It is also forbid den to sweep up wood dusts, e.g. beech and oak dust - health hazard!

• The vehicle must not be driven through puddles of water when oper ating in vacuum-sweeping mode.

• Before starting up the vehicle for the

first time, the battery to be used must be fully charged according to the prescribed initial battery charge pro cess. Minuteman assumes no liability for damage to batteries resulting from failing to complete the initial battery charge process.

• The vehicle and its equipment must be checked in terms of perfect work ing condition and operational safety before being put to use. Clear any faults immediately! The vehicle must not be used if it is not in a proper working condition.

• Before putting the vehicle into operation, adjust the driver's seat so that you have a perfect view of the front and rear path of travel and working area!

• For safety reasons, the driver's seat is equipped with a seat contact switch. The vehicle can only be start ed when the operator is sitting on the driver's seat. The function of the seat contact switch must not be by

passed.

• Always switch off all the drives before switching the vehicle on.

Safety Information

• The vehicle must only be started, put into motion and stopped from the seat.

• Ensure there is sufficient ventilation when sweeping in closed spaces (dust).

• The driving speed must always be adapted to the ambient conditions and load status. Three-wheel vehicles are less stable than four-wheel vehicles, therefore: avoid sudden steering movements when driving at higher speeds, tak ing corners at too high a speed could cause the vehicle to tip. Only use the vehicles on level surfaces, never on gradients. Drive up and down in clines in straight lines. When driving up, down or across slopes, avoid turning corners suddenly or in jerks. There is a risk of tipping when in an inclined position!

• Do not drive the vehicle on slopes with a gradient steeper than the limit gradient indicated on the vehicle.

• The approved gross total weight and permissible axle loads must never be exceeded. Check the fill level of the dirt hopper at frequent intervals.

• Only put the vehicle into operation when the seat console is closed and the shaking device lever has been pushed in.

• Before starting work, the operator must be fully familiar with all adjust ment, operating and control elements as well as their respective function. It is too late to do this when the vehicle is actually in operation!

• Always wear heavy duty, non-slip footwear when working with the vehi

cle.

• The vehicle may only be driven on and the equipment used on those surfaces which have been approved by the contractor or person appoint ed by him.

• Adapt your manner of driving according to the local characteristics.

• It is forbidden to use the vehicle in potentially explosive atmospheres.

• When using the vehicle, it is essential to pay attention to third parties, especially children.

• It is forbidden to transport people on the vehicle.

• Drive away immediately after switching on the cylindrical broom, otherwise the broom may leave impressions on the contact surface.

• Never leave the vehicle unattended

while it is in operation.

• Remove the key from the key switch to prevent unauthorized use of the vehicle.

• Never leave the batteries in a discharged state but recharge them as soon as possible.

• The filter may only be shaken when the dirt hopper has been closed.

• Never exceed the max. load capacity of the hoppers! This could increase the stopping distance. Caution, par ticularly when sweeping up iron filings for example!

• Only empty the contents of the dirt hopper from a low height in order to avoid causing dust. Where appropri ate, pay attention to the wind direction and evade clouds of dust. Health hazard!

• When transporting the vehicle, the vehicle must be switched off and the side broom raised.

Safety Information

• The Kleensweep KS 32 R is designed for use on level ground with a maximum gradient of 16%.

• Steps or curbs with a maximum height of 1.5" can be driven over.

• It is forbidden to manipulate switches and safety equipment.

1.4 Maintenance information

• The maintenance work and maintenance intervals prescribed in the operating manual must be adhered to.

• Operating personnel must complete the necessary daily and weekly maintenance work. All other mainte nance work must be completed at your nearest Minuteman service center.

• Pay attention to any rotating parts before starting cleaning and mainte nance work. They represent a risk of crushing!

• The vehicle must be inspected by a recognized technical expert in re spect of operational safety, within the terms of the applicable accident prevention laws, at reasonable inter vals (we recommend at least once a year) and following modification or repairs.

• Spare parts must comply with the minimum technical requirements stipulated by the manufacturer! This is ensured by the use of original spare parts.

• When completing any maintenance and repair work, switch the machine off via the key switch to prevent the drive being started up inadvertently.

• Suitable tools must be used for cleaning and maintenance work.

• If the seat console must be raised to complete work, it must be held in place by the safety support to pre

vent it accidentally falling or slamming shut.

• It is not permitted to clean the vehicle with a pressure washer or steam blaster.

• The dirt hoppers must be cleaned regularly to prevent the accumula tion of bacteria.

• It is not permitted to use aggressive, corrosive cleaning agents.

• Let the machine dry thoroughly after cleaning, e.g. over the weekend.

• When transporting the vehicle, the vehicle must be switched off.

• If the Kleensweep KS 32 R is jacked up with a jack, it must be properly supported.

• No persons may be on the Kleensweep KS 32 R when it is jacked or raised.

• When changing wheels, the vehicle must be additionally secured from rolling away by placing wheel chocks against the wheels. Always change wheels on level, solid ground, where possible.

• Do not remove or replace tires or re-

pair one on a rim. Always go to a proper workshop for work on tires and rims because they have special ly trained personnel and special safety tools.

• Do not carry out any welding, drilling, sawing or grinding work on frame parts. Damaged parts may only be replaced by specialist workshops ap proved by Minuteman.

Safety Information

1.5 Particular risks Electronics

• In the case of defects in the electrical installation, always switch the vehi cle off and clear the fault.

• Work on the electrical installation may only be carried out by electri cians who have received the necessary training and in accordance with the electrical engineering regula tions.

• The vehicle's electrical equipment must be inspected/checked at regu lar intervals. Defects, such as loose connection, loose nuts of conductive bolts, electrical components and damaged cables, must be rectified immediately.

• Observe the information in the operating manual provided by the battery manufacturer.

• Always disconnect the battery cable when working on the electrical instal lation.

• Only use original fuses with the prescribed amperage. Using fuses which are too powerful could dam age the electrical installation and lead to fires.

• Pay attention that the insulation on the charger cable shows no signs of damage and is not damaged during the charging process. The cable must not rub against anything. If the insulation is defective, do not use the on-board charger.

• To prevent current leaks, always keep batteries clean and dry and protect them from soiling by metallic dust, for example.

• Never lay any metallic objects or

tools on batteries. Risk of short cir cuit and deflagration!

• Ensure sufficient ventilation in the charging area when charging the batteries. Otherwise there is a risk of explosion!

• Batteries must not be connected or disconnected when switched on.

• After finishing work on the batteries, wash your hands thoroughly.

Health risks

• The shaking device to clean the panel air filter may only be activated when the dirt hoppers are in the ma chine.

• It is forbidden to eat, drink and smoke in battery charging rooms.

Safety equipment

• Never operate the Kleensweep KS 32 R without the seat console being closed (safety equip ment)!

Safety Information

1.6 Environmental protection

• A certain factual expertise is required in order to use substances which could represent a risk to health and the environment.

• Always observe legal regulations and local directives when disposing of cleaning agents.

• Used batteries bearing the recycling symbol must not be disposed of in household waste, refer to the Sec tion "Disposal".

Safety Information

1.7 Labels on the vehicle

The following safety and warning labels are attached to the vehicle where easily legible. Missing or illegible labels must be replaced immediately.

Company logo (front chassis / rear cover panel) (Fig. 1/1 and (Fig. 2/7)

Rating plate (under the foot mat) (Fig. 1/2)

Shaking device label (Fig. 1/3)

Read and observe the operating manual (Fig. 1/4)

Bypass label (Fig. 1/5)

Risk of crushing label (Fig. 1/6)

High-pressure washer label (Fig. 1/7)

Safety Information

Fig. 1

Safety Information

Side broom label (Fig. 2/1)

Brake label (Fig. 2/2)

Folding apron label (Fig. 2/3)

Parking brake label (Fig. 2/4)

Maintenance-free batteries label (Fig. 2/5)

Cylindrical broom label (Fig. 2/6)

Safety Information

Fig. 2

Operation

2 Operation

2.1 Overview

1 Operating panel 2 Steering column 3 Pedals 4 Side broom 5 Drive 6 Larger debris flap 7 Sealing strips, broom space 8 Cylindrical broom 9 Dirt hoppers 10Panel air filter 11Seat console 12Driver's seat 13Flashing light (option)

Fig. 3

567

Operation

2.2 Function description

The Kleensweep KS 32 R is a sweeper exclusively designed for sweeping up dry and wet waste from floor surfaces as in production plants, warehouses, car parks and pedestrian precincts.

Side broom, right

The side broom (Fig. 3/4) sweeps the dirt from corners and edges in front of the cylindrical broom. The side broom can be lowered and raised using a hand lever. The sweeping pattern can be adjusted. It is driven by the central motor via a drive belt.

Cylindrical broom

The cylindrical broom (Fig. 3/8) sweeps the dirt according to the overhead throwing principle into the dirt hoppers (Fig. 3/9). In the case of larger debris, the folding apron (Fig. 3/6) can be opened. The sweeping pattern of the cylindrical broom and the sealing strips (Fig. 3/7) in the broom space can be adjusted. It is driven by the central motor via a drive belt.

Filter system

The fine dust swirled up by the cylindrical broom is forced into the panel air filter (Fig. 3/10) by a suction turbine and is filtered out. The particulate matter settles on the outside of the filter ribs and drops into the two dirt hoppers (Fig. 3/9). The panel air filter can be cleaned by means of the shaking device. The suction turbine is driven by the central motor.

Dirt hopper

The refuse is ejected into the two dirt hoppers (Fig. 3/9) via the cylindrical broom and the panel air filter. The fill quantity is approx. 55 lb per dirt hopper.

Drive

The Kleensweep KS 32 R is equipped with a continuously variable adjustment electric drive (Fig. 3/5).

Operation

Seat console

The seat console (Fig. 3/11) can be pivoted up for maintenance work. The seat console is provided with a safety support.

Driver's seat

The driver's seat (Fig. 3/12) is adjustable and equipped with a seat contact switch.

Operating panel

The most important operating elements are arranged within reach of the operator. The operating panel (Fig. 3/1) is located on the steering column (Fig. 3/2). The pedals (Fig. 3/3) are assigned the functions service brake, parking brake and accelerator.

Battery system

The Kleensweep KS 32 R is equipped with maintenance-free batteries and an integrated charger. The batteries are monitored by a total discharge signal transducer.

2.2.1 Special equipment

The basic vehicle can be upgraded by adding various special equipment. The order numbers for these components are listed in the table.

Special equipment Order no.:

Flashing light 640060 Side broom, left 640050

Flashing light

It is possible to install an optional flashing light on the seat console. The holder for the flashing light is inserted in the seat console and fixed in place with a screw. The plug for the electrical connection is in the cable duct of the seat contact switch.

Side broom, left

The side broom left option can only be supplied ex works and cannot be retrofitted.

2.2.2 Spare part requirements

Spare part Order no.:

Universal cylindrical broom

Side broom PES (indoors)

Side broom PA (outdoors)

01136350

01270920

01270970

Operation

2.3 Operating panel

1 Key switch 2 Charge control indicator 3 Charge status indicator 4 Operating hour counter 5 Sweeping functions switch 6 Drive direction switch 7 Steering 8 Horn 9 Side broom lever

Fig. 4

Operation

Key switch (Fig. 4/1)

The key switch serves to switch the electric drive on and off.

Remove the key to protect the vehicle against authorized use.

Key switch positions: Position 0: off

Position 1: on (engine on)

Charge control indicator (Fig. 4/2)

During the charging process, the vehicle's electronic system indicates the charge status via four green LEDs (Fig. 4/2A) .

The Kleensweep KS 32 R can only perform the charging process when the key switch is in Position 0.

As charging progresses, the LEDs light up successively from left to right. If the LEDs flash or light up individually, it indicates an error status; refer to the charger operating manual.

Charge status indicator (Fig. 4/3)

While the vehicle is in operation, the vehicle's electronic system indicates the discharge status of the batteries by means of a red LED (Fig. 4/3B) and three green LEDs (Fig. three green LEDs light up, the batteries are fully charged. As the battery power increasingly discharges, the LEDs go out from right to left. When the last green LED goes out, the red LED starts to flash (early warning of imminent shutdown). After a time, the red LED lights up continuously and indicates the "Battery empty" status. Shortly afterwards, the electric drive is automatically switched off to protect the battery from a total discharge. The vehicle should only be restarted with a fully charged battery.

4/3C). When all

Operation

Operating hour counter (Fig. 4/4)

It serves to display the operating hours. The counter only works when the driver is seated in the seat and the ignition is switched on.

Sweeping functions switch (Fig. 4/5)

It serves to switch the cylindrical broom, side broom and suction turbine on and off.

Position 0: side broom, cylindrical broom and suction turbine switched off Middle position: Zero position Position 1: side broom, cylindrical broom and suction turbine switched on

When sweeping wet surfaces or wet refuse, open the bypass flap.

Drive direction switch (Fig. 4/6)

This serves to select the driving direction. Control lever forward = forward drive Control lever O = neutral position Control lever back = reverse drive

To change the driving direction, stop the vehicle by applying the service brake, select the new direction and accelerate again.

Steering (Fig. 4/7)

The steering transmission from the steering wheel to the front wheel is performed by a fork head. The small turning circle enables sufficient maneuverability to steer away from the wall.

Horn (Fig. 4/8)

An acoustic signal is issued on actuating the horn.

Side broom lever (Fig. 4/9)

The side broom can be lowered and raised using the hand lever. Lever to front: side broom is lowered. Lever to rear: side broom is raised.

If the left-hand side broom option is installed, it is also lowered and raised with the lever (Fig. 4/9).

Operation

2.4 Operating elements on the vehicle

1 Driver's seat adjustment lever 2 Charger power cable 3 Shaking device lever 4 Accelerator 5 Folding apron pedal 6 Parking brake 7 Service brake

Fig. 5

Operation

Driver's seat adjustment lever (Fig. 5/1)

The lever is used to adjust the seat position of the driver's seat. Pull the lever upwards and slide the driver's seat to the required seat position.

Charger power cable (Fig. 5/2)

The power cable of the charger is located beside the shaking device. In order to charge the batteries, connect the power cable to the power supply system.

Shaking device lever (Fig. 5/3)

To clean the panel air filter, pull the shaking device lever out and push in again several times. Driving with the parking brake applied will soon lead to overheating

Accelerator (Fig. 5/4)

It serves for the continuously variable regulation of the vehicle speed when driving forward or in reverse.

Set the driving direction beforehand using the drive direction switch.

If the pedal is released, it automatically returns to its zero position and the vehicle comes to a stop.

Folding apron pedal (Fig. 5/5)

The pedal is used to open and close the folding apron to sweep up larger debris.

Parking brake lever (Fig. 5/6)

This is used to apply the parking brake. The lever locks in place after being raised.

Service brake (Fig. 5/7)

When the accelerator is retracted (forward or reverse drive), the vehicle comes to a halt due to the braking effect of the electric drive. If this braking effect is insufficient, you can also apply the service brake to decelerate more quickly.

Operation

1 Bypass flap 2 Adjusting bolt for right-hand side

broom

3 Adjusting bolt for left-hand side

broom (option) 4 Adjusting bolt for cylindrical broom 5 Safety support for seat console

Fig. 6

Operation

Bypass flap (Fig. 6/1)

When sweeping wet surfaces or wet refuse, open the bypass flap. Close the bypass flap again to sweep dry surfaces.

Adjusting bolt for right-hand side broom (Fig. 6/2)

This adjusting bolt is used to adjust the sweeping pattern of the right-hand side broom.

Adjusting bolt for left-hand side broom (option) (Fig. 6/3)

This adjusting bolt is used to adjust the sweeping pattern of the left-hand side broom.

Adjusting bolt for cylindrical broom (Fig. 6/4)

This adjusting bolt is used to adjust the sweeping pattern of the cylindrical broom.

Safety support for seat console (Fig. 6/5)

Only operate the vehicle when the seat console is closed.

Only open the seat console for maintenance and repair work. Take hold of the handle and pivot the seat console up until the safety support locks in place. Unlock the safety support in order to close the seat console.

Operation

Dirt hopper lock (Fig. 7/1)

The lock serves to secure the dirt hoppers. To empty the dirt hoppers (Fig. 7/2), pivot the lock lever (Fig. 7/1) up and remove the dirt hoppers.

Fig. 7

Operation

3 Operation

3.1 Unpacking

1. Remove the packaging and tightening straps.

2. Park the machine by applying the parking brake.

3. Remove the wooden chock.

4. Remove the rear skirting panel and assemble it under the front one.

5. Release the parking brake and push the machine from the pallet.

Fig. 8

Operation

3.2 Before starting up for the first time

3.2.1 Initial instruction

Instructions to operators are required before putting the machine into service. Only technicians from your local authorized Minuteman dealer are allowed to provide initial instruction on the machine. The manufacturing plant will notify the dealer immediately after delivering the vehicle and the dealer will contact you to arrange a date.

Practice all the operating steps in an large area of space and only use the machine when you are familiar with its operation.

3.2.2 Initial battery charge

Before starting up the vehicle for the first time, the battery to be used must be fully charged according to the prescribed initial battery charge process. Also observe the information in the operating manual enclosed with the charger and the operating manual supplied by the battery manufacturer in this case. Minuteman assumes no liability for damage to batteries resulting from failing to complete the initial battery charge process properly.

Operation

3.3 Adjusting the driver's seat

The driver's seat (Fig. 9/1) must be adjusted so that the driver is seated comfortably and can reach all the operating elements with ease. Pull the lever (Fig. 9/2) upwards and slide the driver's seat to the required seat position.

The machine is equipped with a seat contact switch. The machine can only operated when an operator is sitting on the driver's seat.

Fig. 9

Operation

3.4 Switching the vehicle on

For safety reasons, the driver's seat is equipped with a seat contact switch. The machine can only be put into operation when an operator is sitting on the driver's seat. The function of the seat contact switch must not be bypassed.

1. Make sure that all control levers are

at their off or zero position.

2. The vehicle's parking brake must be

applied (Fig. 10/1).

3. Switch the vehicle on with the key

switch (Fig. 10/2).

Fig. 10

Operation

3.5 Stopping and switching off the vehicle

1. Move the accelerator (Fig. 11/1)

slowly to its zero setting. The vehicle slows down to a stop.

If this braking effect is insufficient, you can also apply the service brake (Fig. 11/2) to decelerate more quickly.

2. Apply the parking brake (Fig. 11/3)

to its end position and lock in place.

3. Switch off the sweeping functions

with the button (Fig. 11/4).

4. Switch the vehicle off with the key

switch (Fig. 11/5).

Remove the key when getting off the vehicle to prevent unauthorized use.

2 3

Fig. 11

Operation

3.6 Sweeping operation

1 Charge status indicator 2 Shaking device 3 Dirt hoppers 4 Bypass flap 5 Driver's seat 6 Key switch 7 Side broom lever 8 Sweeping functions switch 9 Drive direction switch 10Accelerator

Fig. 12

Operation

Check prior to sweeping operation

• Check the charge status indicator

(Fig. 12/1) of the batteries

• Clean the filters using the shaking

device (Fig. 12/2)

• Empty the dirt hoppers (Fig. 12/3)

• Open the bypass flap (Fig. 12/4) in

the case of wet refuse.

• Check the adjustment of the driver's

seat (Fig. 12/5)

Starting sweeping operation

Ensure there is sufficient ventilation when sweeping in closed spaces. It is not permitted to sweep up dusts which are considered a health hazard.

1. Switch the vehicle on with the key

switch (Fig. 12/6).

2. Select the driving direction with the

drive direction switch (Fig. 12/7). Release parking brake.

3. Switch on the sweeping functions

with the switch (Fig. 12/8).

4. Lower the side broom using the lever

(Fig. 12/9).

5. Actuate the accelerator (Fig. 12/10)

and drive over the area to be

cleaned.

After switching on the sweeping functions, drive off straight away to avoid the risk of the cylindrical or side broom marking the floor following rotation.

After sweeping operation

1. Drive to an appropriate service area.

2. Actuate the shaking device.

3. Empty the dirt hoppers.

4. Inspect the broom space for foreign bodies and remove them as necessary.

5. Clean the machine as necessary.

Do not wet clean electrical components! Risk of electric shock! Pay attention that the dust filter does not get wet. Before cleaning, close the bypass and install the dirt hoppers. It is not permitted to clean the vehicle with a pressure washer or steam blaster.

Operation

3.7 Charging batteries

1 Charge status indicator 2 Key switch 3 Power cable 4 Charge control indicator

Fig. 13

Operation

During operation, the charge status indicator (Fig. 13/1) displays the discharge status of the batteries. When the red LED lights up, the battery must be charged immediately.

1. Switch the vehicle off using the key switch (Fig. 13/2) and secure with the parking brake. Remove the key.

2. Take the power cable (Fig. 13/3) from the opening and plug it into a power outlet (110-230 VAC).

3. While the battery is being charged, the charge control indicator (Fig. 13/4) lights up. When all three greed LEDs light up, the batteries are fully charged.

If the key switch is actuated during the charging, the charging process is interrupted.

4. When the charging process is completed, disconnect the power cable from the power outlet and return it safely in the machine.

Operation

3.8 Operating the shaking device

Pull and push the lever (Fig. 14/1) in and out quickly, several times in succession in order to clean the dust from the panel air filter.

Only operate the shaking device when the electric drive is switched off.

Fig. 14

Operation

3.9 Emptying the dirt hoppers

Check the contents of the dirt hoppers regularly and empty as necessary. Pivot the lock lever (Fig. 15/1) upwards and remove the dirt hoppers (Fig. 15/2). Transport the dirt hoppers using the handles (Fig. 15/3).

Risk of injury! For reasons of health, each dirt hopper should only be filled to a maximum of 55 lb!

When disposing of refuse, observe the applicable legal requirements and local directives.

Fig. 15

Operation

3.10 Fault location

Switch the vehicle off and remove the key before starting to locate faults.

Problem Cause Solution

Poor cleaning results Side broom or cylindrical broom

Machine swirls dust Sealing strips on broom space

Vehicle or sweeping function cannot be activated

Drive motor is too hot or stops Foreign bodies tangled in the side

worn Panel air filter soiled Clean the panel air filter Dirt hoppers full Empty the dirt hoppers Drive belt defective Change the drive belt Drive motor defective Contact Minuteman service

worn Panel air filter soiled Clean the panel air filter Bypass still open Close the bypass Seat contact switch has tripped The operator must be seated in the seat during oper-

Start sequence not maintained Driver on driver’s seat

broom, cylindrical broom or suction turbine

Adjust or change the side broom or cylindrical broom

Adjust or change the sealing strips

ation

Drive direction switch in neutral position Accelerator in zero position

Remove the foreign bodies

Operation

3.11 Loading and transporting

When the vehicle is loaded and transported to the location of use, the side broom must be raised.

Take the weight of the machine into account when loading, refer to Section "Technical Data".

Transporting

The vehicle must be properly secured. It must not slip or tip during transportation. Risk of injury!

When transported on another vehicle or trailer, the machine must be secured against rolling away: lash the machine securely at the front and rear.

Fig. 16

Technical Data

4 Technical Data

Vehicle length (with side broom) in 50.4 Vehicle height (over steering wheel) in 48 Vehicle width (with right-hand side broom) in 35 Working width (with right-hand side broom) in 35 Cylindrical broom width in 26.4 Cylindrical broom diameter in 9.8 Cylindrical broom speed rpm 500 Side broom diameter in 15.7 Side broom speed rpm 100 Area coverage, theoretical (with right-hand side broom) ft²/h 57479 Sweeping speed mph 3.8 Turning circle in 61 Dirt hopper volume (max. load capacity: 2x55 lb) gal 2x7.9 Filter surface ft² 15 Battery V / Ah 2 x 12 / 105 Nominal power input, drive motor kW 0.75 Gross total weight lb 992 Weight, transport mode with battery and driver lb 794 Maximum climbing capacity (duration: max. 1 minute) % 16 Operating voltage V 24 Power supply, charger VAC 100-230

Technical Data

Noise emission values

The sound power level (LwAd) measured according to EN 60335-2-72 under maximum working conditions is:

The sound pressure level (LpA) (at the ear of the driver) measured according to EN 60335-2-72 under normal working conditions is:

Measurement inaccuracy (KpA): dB (A) 3.5

Vibration

The weighted, effective value of the acceleration, established in accordance with ISO 5349, to which the upper limbs (hand-arm) are exposed under normal working conditions is:

dB (A) 82

dB (A) 66

ft/s² Max. 8.2

Maintenance and Service

5 Maintenance and Ser-

vice

General information

It is essential to pay attention to the information in Chapter "Safety Information" before completing any service or

maintenance work! By adhering to the maintenance work recommended by us, you can be sure that the vehicle is always ready to be put into operation. Maintenance and repair work necessary on a daily and weekly basis can be carried out by a driver trained to complete the work, all other Minuteman system maintenance may only be completed by personnel who are correspondingly qualified and trained. In case of doubt, please contact your nearest Minuteman service center or authorized Minuteman dealer. Failure to observe this annuls any rights to claims under the terms of guarantee in respect of resulting damage or consequential damage. Always specify the serial number, indicated on the rating plate, when making

any inquiries and orders for spare parts, refer to Section 1.7 - Rating plate.

5.1 Minuteman system maintenance

Minuteman system maintenance:

• ensures the Minuteman working ve-

hicle is always ready for operation (preventive maintenance),

• minimizes operating costs, mainte-

nance and repair costs,

• ensures the vehicle has a long ser-

vice life. The Minuteman system maintenance describes the specific technical work necessary for the individual modules and defines the intervals for the maintenance tasks. Individual parts which must be changed during maintenance tasks are defined and stipulated in spare parts kits.

System maintenance, customer:

Work to be carried out by the customer according to the service and maintenance instructions in the operating manual (daily and weekly). The driver/operator receives detailed instruction when the vehicle is delivered.

System maintenance I:

(Every 125 operating hours) Must be completed by a skilled technician in an authorized Minuteman service center according to the vehicle-specific system maintenance with a spare parts kit.

System maintenance II:

(Every 250 operating hours) Must be completed by a skilled technician in an authorized Minuteman service center according to the vehicle-specific system maintenance with a spare parts kit.

System maintenance III/S:

(Every 500 operating hours, safety check) Must be completed by a skilled technician in an authorized Minuteman service center according to the vehicle-specific system maintenance with a spare parts kit.

Maintenance and Service

5.2 Maintenance report

Handover

Upgrade

Test drive Handover to customer

Instruction completed on:

at _________________ operating hours

System Maintenance I

125 operating hours

Workshop Stamp