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Parts and Instruction Manual
Kleen Sweep 35W
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This manual is furnished with each new MINUTEMAN Kleen Sweep 35W. This provides the necessary
operating and preventive maintenance instructions. Operators must read and understand this manual
before operating or servicing this machine.
This machine was designed to give you excellent performance and efficiency. For best results and
minimal cost, please follow the general guidelines below:
·Operate the machine with reasonable care.
·Follow the manufacturers suggested maintenance instructions as provided in this booklet.
·Use original Minuteman supplied parts.
TECHNICAL SPECIFICATIONS
ModelKleen Sweep 35W
Model No.HM35BQP
Dimensions and Weight
Length, Total: 54.72" (1.39mm), Width, Total: 31.78" (840mm)
Height Over Handlebar: 40.57" (1030mm)
Weight, Without Batteries: 208lbs (95kg)
Weight, With Batteries: 342lbs (155kg)
Traveling and Sweeping Performance
Speed, Forward: 3mph (4.83km/h)
Sweeping Width, With Side Broom: 34" (850mm)
Sweeping Capacity With Side Broom, Max.: 36.6 sq. ft (3400m2)
Theoretical Max Rate of Climb: 15% grade
Filter System
Filter Area: 1.5 ft2 (0.139 m2)
Number of Filter Elements: 1 piece
DC-Motor Voltage: 12V
Power Rating / Speed: 550W / .75 Hp
Current Dissipation: 57A
Noise Emission
Sound pressure level: 64dB (A)
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Table of Contents
IMPORTANT SAFETY INSTRUCTIONS.............................................................................................. 1
FOR SAFETY DURING OPERATION:............................................................................................ 1
FOR SAFETY WHEN SERVICING or MAINTAINING MACHINE: .................................................. 1
Proper Use .......................................................................................................................................... 2
Minuteman International Made Simple Commercial Limited Warranty........................................ 29
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Operators must read and understand this manual before operating or maintaining this machine.
Do not operate this machine in flammable or explosive areas.
The following information below may cause a potential hazard to the operator and equipment. Read this manual
carefully and be aware when these conditions can exist. Take necessary steps to locate all safety devices on the
machine and train the personnel operating the machine. Report any machine damage or faulty operation
immediately. Do not use machine if it is not in proper operating condition.
Keep hands and feet clear of moving parts while machine is in operation.
Make sure all safety devices are in place and operate properly. All covers, doors and latches must be closed and
fastened before use.
During operation, attention should be paid to other persons in the work area and especially if small children are
present.
Electric motors and components can cause an explosion when operated near explosive materials or vapor. Do not
operate this machine near flammable materials such as solvents, thinners, fuels, grain dust, etc.
Store or park this machine on a level surface only, with parking brake engaged. To prevent unauthorized use,
machine should be stored or parked with the key removed.
IMPORTANT SAFETY INSTRUCTIONS
FOR SAFETY DURING OPERATION:
This machine is designed for level operation only. Do not operate on ramps or inclines over 15% grade.
This machine is not suitable for picking up hazardous dusts.
Use caution when moving this machine into areas that are below freezing temperatures. Any water in the tanks or
hoses can cause damage to the machine.
FOR SAFETY WHEN SERVICING or MAINTAINING MACHINE:
Stop on level surface.
Disconnect the power to the machine when charging batteries or during installation or removal of brushes.
Avoid moving parts. Do not wear loose jackets, shirts, or sleeves when working on machine.
Avoid contact with battery acid. Battery acid can cause burns. When working on or around batteries, wear
protective clothing and safety glasses. Remove metal jewelry. Do not lay tools or metal objects on top of batteries.
Charging batteries generates explosive gasses. Do not charge batteries when open flames or sparks are
present. Do not smoke. Make sure the charger is turned off before disconnecting it from the machine.
Charge the batteries in a well-ventilated area with the battery cover removed completely.
Do not clean machine with a pressure washer.
Authorized personnel must perform repairs and maintenance. Use Minuteman supplied replacement parts.
SA VE THESE INSTRUCTIONS
Parts an d Instruction Manual
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Proper Use
The Kleen Sweep 35W vacuum sweeper has been designed exclusively for sweeping floor surfaces,
including production facilities, warehouses, parking areas, and pedestrian areas, to collect dry and moist
matter. Whatever sort of use beyond the specified range will be deemed improper use; the manufacturer
cannot be held liable for consequential damage. The term of proper use also includes compliance with the
manufacturer’
serviced and repaired by persons only that are familiar with the machine and are aware of possible hazards.
Inspection
Carefully unpack and inspect your Kleen Sweep 35W for shipping damage. Follow unpacking instructions
on shipping pallet. Each unit has been tested and thoroughly inspected before shipment. Any damage is the
responsibility of the delivery carrier who should be notified immediately.
Electrical
This machine is battery operated and designed to operate on 12 volts DC (2) 6-volt batteries.
Batteries
The recommended batteries are rated 275Ah (Minuteman P/N 956740).
W
e do not recommend mixing AM
physical size and capacity.
s instructions about operation, maintenance and repair. The Kleen Sweep 35W may be used,
P hour capacities. Any alternate battery sets can be used if they equal
Operator Responsibility
Read this manual carefully before operating this machine.
The operator is responsible in taking care of the daily maintenance and check ups of the machine to keep it
in good working condition. The operator must inform the service mechanic or supervisor when the
scheduled maintenance intervals are required as stated in the MAINTENANCE section of this manual.
Special Instructions for Handling Batteries
Never leave batteries in discharged condition for an extended period of time, but re-charge them as soon as
possible. In order to preclude risks to health, eating, smoking and drinking are forbidden in battery charging
stations and rooms. Satisfactory ventilation must exist in the battery charging area. Batteries must not be
connected to or disconnected from the power supply as long as they are energized. Top up using
distilled water only. Never add battery acid when the cells are in good condition. To avoid leakage
currents, make sure that the batteries are always kept in dry and tidy condition. Protect them
against dirtiness, e.g. by metallic powder. Do not put metallic objects or tools on the batteries. Risk
of short circuits and fuming-off! When handling batteries, wear appropriate protective garments
such as protective gloves and finger-stalls. In particular when checking the acid density, do not use
any open flames (danger of explosion
Parts an d Instruction Manual
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Kleen Sweep 35W – How it Works
The side broom is going to collect dirt out of corners & niches and carries it into the track of the main
broom. Fine dust involved is extracted by a suction fan and held back by a filter. Dust-free only air will
exit the machine.
First Operation
Assembly
To reduce the box volume the handlebar is folded forward and the side broom is packed unassembled.
Assemble these items as follows:
•Unfold the handlebar and secure on both sides with the enclosed hex nuts and washers.
Connect the protective caps.
•Tilt machine back until resting on the handlebar. Attach side broom with bolt. Bolt should be
torque tightened snugly only to avoid damage to the broom hub.
Installing / Servicing the Batteries
Open the hood
•Pull the key
•Open the hood lock (1) at the front side with a
screw-driver
– Slot horizontal = close
– Slot vertical = open
•Tilt the hood upwards
Parts an d Instruction Manual
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Operation of the Kleen Sweep 35W
1. Traction Drive control bow
2. Control lever for side broom
Parts an d Instruction Manual
1. Key Switch
2. Pilot Light, Green
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1. Hand wheel for broom roller vertical
2. Pedal to set parking brake.
Controls
Traction drive control bow
to connect / disconnect wheel drive
•pull bow on handlebar up = engages traction drive
•return bow = disengages traction drive
(machine will stop = safety mode)
adjustment
Control lever for side broom
Lowers and lifts the side broom
•Lever horizontal = side broom down
•Lever vertical (up) = side broom up
Control lever for dirt hopper
Unlocks the dirt hopper
•Lever RH = unlocked
•Lever vertical (up) = locked
Rotary knob for suction fan flap
Opens and closes the suction fan flap
•Rotate knob CW = close flap
•Rotate knob CCW = open flap
Note: keep suction fan flap closed when working on wet floors or
with wet matter.
Parts an d Instruction Manual
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Key-switch
Turn ignition ON/OFF, secures machine against unauthorized use
0 = OFF
I = ON
Hand wheel for Main Broom Adjustment
Adjust roller brush load (sweeping track width). Best setting is 2" (50mm).
Connect and disconnect the drive motor and to secure the machine against unauthorized use.
How to Use the Kleen Sweep 35W
Turn motor ON and OFF
•Turn key-switch to “I” = electric motor runs
•Turn key-switch to “0” = electric motor stops
Sweeping with the Kleen Sweep 35W
•Start / switch-on
•Open dust extractor fan flap
Note: always keep dust extractor fan flap closed, when sweeping wet areas or wet matter
•Lower side broom
•Actuate traction drive control bow
•Empty dirt hopper as required
Parts an d Instruction Manual
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Empty Dirt hopper
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1 Dirt hopper control lever2 Latch
3 Bar for dirt hopper wheels4 Dirt hopper
•Depress lever (1) to the right to unlock
•Hold dirt hopper by its handle (3) and
pull to the rear, empty hopper
•Slide dirt hopper into opening, exert
pressure against latch (2) until click is
audible, to ensure the dirt hopper is
installed in place.
Traction Drive
The traction drive system uses a friction wheel (1) and a V-belt (2) driving the wheel axle.
When actuating the traction drive control lever, the friction wheel arm (3) with its friction wheel
(1) is pressed against the drive shaft (7), thus allowing power transmission. Note: dust
extractor fan and side broom will rotate as soon as motor is running. Keep hands and fingers
away from any moving parts to avoid injury
1. Friction wheel
2. V-belt
3. Friction wheel arm
4. Cocking roller for broom roller drive
5. V-belt for broom roller drive
6. Control cable for friction wheel arm
7. Drive shaft for traction drive, broom
roller and side broom drive assy’s.
Replace Broom Roller
The broom roller bears 10 rows of bristles and consists of 4 halves. A new broom is 9.8" dia. (250mm).
The broom roller should be replaced when reaching a dia. of 9" (230 approx. mm) to function properly.
To remove the broom roller:
Tilt the Kleen Sweep 35W back on the handlebar, as shown. Remove 4 ea. cylinder Hexagon screws,
rotate roller through 180, and remove cylinder Hexagon screws from the other half. Pull drive pin out of
broom shaft. For installation, reverse the above sequence of operations.
Parts an d Instruction Manual
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Adjust Sweeping Track
In case of broom roller wear and after replacing the roller broom, adjust sweeping pattern as follows:
•Start the machine and rotate broom roller for a short period of time (st
•Lift front end of machine and pull back.
• If adjusted properly, a parallel line of sweep is visible on the ground (sweeping track). This
atic)
sweeping track width is adjusted to approx. 2" (50 mm) by rotating the hand wheel CW or
CCW. Sealing strips (1 to 4) have to be inspected for wear in regular intervals and replaced
as required. Sealing strips slightly should touch the ground.
1. Sealing Strip, Forward
2. Sealing Strip, Right Hand
3. Sealing Strip, Rear
4. Sealing Strip, Left Hand
5. Broom Roller
Replacing the Side Broom
•Tilt the Kleen Sweep 35W back on its handlebar (also refer to previous section, “replace
broom roller”)
•Remove attaching bolt (1) underneath side broom
•Pull-off side broom
•Plug-on new side broom and secure; torque attaching bolt light tight only, to avoid
damage to the broom hub.
1 side broom attaching bolt
2 round belt for side broom drive
3 V-belt for broom roller drive
Parts an d Instruction Manual
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Replacing the Side Broom V -Belt
•Tilt the Kleen Sweep 35W back on its handlebar (refer to section, “Replace Broom Roller”)
•Remove hood (3 ea. Screws)
•Lift side broom and uncock round belt
•Remove round belt and assemble new one.
•NOTE: Refer to direction arrow.
4 Round belt
5 Pulley
Filter System – Dust Extractor
fine dust in the broom housing is suctioned through a filter module by the dust extractor fan.
The filter module (1) is located in the rear part of the machine and is removed as follows:
1. Filter Module
2. Straps
•Disconnect Power
•Remove dirt hopper
•Unhook straps (2) at top end and remove filter module (1)
•Carefully shake filter clean or clean with vacuum cleaner (do not damage filter element)
•Re-assemble filter module in true position (arrow towards machine) and re-attach straps
•Install dirt hopper
Parts an d Instruction Manual
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Maintenance
Compliance with our recommended maintenance and service schedule will guarantee a dependable
machine all the time. It is better and cheaper to take precautions instead of facing costly repair work. If
your in-house facilities are unable to perform the work per maintenance schedule, your authorized
distributor will be glad to conclude a maintenance agreement with you. For all inquiries or parts orders,
always specify chassis and motor numbers as printed on the data plate. The data plate is located on the
left side under the hood of the handlebar. When performing cleaning or service work or replacing parts,
stop the motor, pull ignition key and disconnect the power. Use adequate tooling for maintenance,
servicing and adjustment jobs only. As far as safety is concerned, spare parts will at least be of the same
quality as genuine parts. When working on the electrical system, disconnect battery plug.
Per Service Hours
Daily
Daily
Empty dirt hopper, clean
Empty dirt hopper, clean
the guide edges inside
the guide edges inside
the chassis
the chassis
Check broom roller and
Check broom roller and
side broom for wear and
side broom for wear and
foreign matter (e.g.
foreign matter (e.g.
Tape, Wire), replace as
Tape, Wire), replace as
required
required
Check sweeping track
Check sweeping track
width, adjust as requiredCharge Batteries
width, adjust as requiredCharge Batteries
Check all sealing strips
Check all sealing strips
for appearance, replace
for appearance, replace
as required. Strip tips
as required. Strip tips
should slightly tough the
should slightly tough the
floor; adjust as required
floor; adjust as required
Per Service Hours
20010050
20010050
Check drive belts for
Check drive belts for
wheel, extractor fan,
wheel, extractor fan,
broom roller and side
broom roller and side
broom for appearance
broom for appearance
and wear, adjust tension
and wear, adjust tension
or replace as required
or replace as required
Check traction drive
Check traction drive
control cable, adjust as
control cable, adjust as
required
required
Check dust extractor and
Check dust extractor and
filter system for good
filter system for good
seal, replace as required
seal, replace as required
Check dust extractor fan
Check dust extractor fan
and flap for function
and flap for function
Check dirt hopper lock
Check dirt hopper lock
Clean Motor, Chec k
Clean Motor, Chec k
carbon brushes for ease
carbon brushes for ease
of movement and wear,
of movement and wear,
clean as required
clean as required
Parts an d Instruction Manual
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Exploded Views
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Traction Drive
Parts an d Instruction Manual
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Traction Drive BOM
Item Part No.Qty. Description
110-4505Hex. bolt
273-0948Detent washer
305-3093Hex. bolt
404-2901Washer
553-1681Belt pulley
653-1731Bolt
713-5122Washer
870-5411Ball bearing
905-1501Hex. nut
1015-5183Adjusting shim
1102-2231Retaining ring
1204-6522Washer
1374-5901Belt pulley
1471-2241Belt conti-V
1513-3751Pilot lamp, green
16101-4261Bulb
17107-4921Plug
1802-1711Key switch
1905-3086Hex. bolt
2066-1681Fan wheel
2190-35581Fuse
2274-461Ignition switch
2390-3511Fuse holder
2415-2831Clamping block
2552-5912Protective cap
2605-1343Hex. nut
2732-1921Hold frame
2813-3832Hex. nut
2950-9561Fuse box
3090-6121Fuse link
3112-6322Retaining ring
3270-6362Ball bearing
3302-2341Retaining ring
3405-4261Adjusting Spring
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Parts an d Instruction Manual
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Side Brush Drive BOM
Item Part No. Qty. Description
191-1941Covering hood
207-6213Hollow disc
315-7744Countersunk screw
402-2341Retaining ring
570-6362Ball bearing
612-6322Retaining ring
791-1921Brush arm
853-1171Shaft
905-1522Hex. nut
1010-1762Adjusting shim
1153-1201Belt pulley
1210-1451Retaining ring
1367-0891Fleeting plate
1501-0731Side brush
1605-3041Hex. bolt
1796-7491Adjusting spring
1805-3331Hex. nut
1905-3401Lock washer
2053-1222Rope pulley
2153-1241Bolt
2210-3231Retaining ring
2310-6701Washer
2410-6962DU-bushing
2553-1131Socket pin
2605-3721Washer
2705-1341Hex. nut
2810-1791Screw
2913-5791Hex. nut
3005-3731Washer
3191-1771Round belt
3290-6021Adjusting shim
Parts an d Instruction Manual
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Circuit Diagram
Parts an d Instruction Manual
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Wiring Diagram
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Parts an d Instruction Manual
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Minuteman International Made Simple Commercial Limited Warranty
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REVISION F
EFFECTIVE 6/1/2009
Minuteman International, Inc. warrants to the original purchaser/user that the product is free from defects in workmanship and materials under
normal use. Minuteman will, at its option, repair or replace without charge, parts that fail under normal use and service when operated and
maintained in accordance with the applicable operation and instruction manuals. All warranty claims must be submitted through and approved
by factory authorized repair stations.
This warranty does not apply to normal wear, or to items whose life is dependent on their use and care, such as belts, cords, switches, hoses,
rubber parts, electrical motor components or adjustments. Parts manufactured by Minuteman are covered by and subject to the warranties
and/or guarantees of their manufacturers. Please contact Minuteman for procedures in warranty claims against these manufacturers.
Special warning to purchaser — Use of replacement filters and/or prefilters not manufactured by Minuteman or its designated licensees, will
void all warranties expressed or implied. A potential health hazard exists without original equipment replacement.
All warranted items become the sole property of Minuteman or its original manufacturer, whichever the case may be.
Minuteman disclaims any implied warranty, including the warranty of merchantability and the warranty of fitness for a particular purpose.
Minuteman assumes no responsibility for any special, incidental or consequential damages.
This limited warranty is applicable only in the U.S.A. and Canada, and is extended only to the original user/purchaser of this product.
Customers outside the U.S.A. and Canada should contact their local distributor for export warranty policies. Minuteman is not responsible for
costs or repairs performed by persons other than those specifically authorized by Minuteman. This warranty does not apply to damage from
transportation, alterations by unauthorized persons, misuse or abuse of the equipment, use of non-compatible chemicals, or damage to
property, or loss of income due to malfunctions of the product.
If a difficulty develops with this machine, you should contact the dealer from whom it was purchased.
This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Some states do not allow the
exclusion or limitation of special, incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above
exclusions and limitations may not apply to you.
Cord Electric Group: Three years parts, two years labor, ninety days travel (Not to exceed two hours)
Exceptions……….
ModelPartsLaborPolyTravel
Port A Scrub1yr6months10yrs0
MPV 131yr000
MPV 14 & 182yrs1yr00
V Series Upright Vacuums1yr1yr00
Rapid Air Blower1yr1yr10yrs0
Explosion Proof Vacuum1yr1yr00
X12, X12H & TRS 141yr1yr10yrs0
E17 & E20 Electric Scrubbers1yr6month10yrs0
Pneumatic Vacuums3yr1yr00
Description Parts Labor Poly Travel
Battery Operated Group 3yrs 2yrs 10 90 days
Sweepers 1yr 1yr 10 90 days
Internal Combustion Group 1yr 1yr 10 90 days
Not to exceed two hours
Exception: PAS 14B 1yr 1yr 10yr 0
Battery Chargers: One year replacement
Replacement Parts: Ninety days
Batteries: 0-3 months replacement, 4-12 months pro-rate
Polyethylene Plastic Tanks: Tanks have 10yr warranty, no additional labor
14N845 U.S. Route 20, Pingree Grove, IL 60140 USA
Phone (800) 323-9420 - www.minutemanintl.com
A Member of the Hako Group
988569
Rev B 08/10
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