Minuteman Kleen Sweep 35W Instruction Manual

Page 1
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
Parts and Instruction Manual
Kleen Sweep 35W
Page 2
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
This manual is furnished with each new MINUTEMAN Kleen Sweep 35W. This provides the necessary operating and preventive maintenance instructions. Operators must read and understand this manual before operating or servicing this machine.
This machine was designed to give you excellent performance and efficiency. For best results and minimal cost, please follow the general guidelines below:
· Operate the machine with reasonable care.
· Follow the manufacturers suggested maintenance instructions as provided in this booklet.
· Use original Minuteman supplied parts.
TECHNICAL SPECIFICATIONS
Model Kleen Sweep 35W
Model No. HM35BQP
Dimensions and Weight
Length, Total: 54.72" (1.39mm), Width, Total: 31.78" (840mm) Height Over Handlebar: 40.57" (1030mm) Weight, Without Batteries: 208lbs (95kg) Weight, With Batteries: 342lbs (155kg)
Traveling and Sweeping Performance
Speed, Forward: 3mph (4.83km/h) Sweeping Width, With Side Broom: 34" (850mm) Sweeping Capacity With Side Broom, Max.: 36.6 sq. ft (3400m2) Theoretical Max Rate of Climb: 15% grade
Filter System
Filter Area: 1.5 ft2 (0.139 m2) Number of Filter Elements: 1 piece
Dust Extractor Fan
Speed: 2500rpm
Broom Roller
Length / Dia.: 28.61/9.84" (700 / 250mm) Wear Limit (approx.): 9" (230mm) Speed: 510rpm Sweeping Track Width: 2" (50mm) Rows of Bristles: 10
Side Broom
Diameter: 12.25" (47mm) Speed: 94rpm
Dirt Hopper
Capacity: 12.5 Gal (47liters)
Tires
Caster Wheel, Front, Dia.: 4.92" (125mm) Rear Wheels, Dia.: 5.9" (150mm)
Electric Drive System
DC-Motor Voltage: 12V Power Rating / Speed: 550W / .75 Hp Current Dissipation: 57A
Noise Emission
Sound pressure level: 64dB (A)
Page 3
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
Page 4
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
Table of Contents
IMPORTANT SAFETY INSTRUCTIONS.............................................................................................. 1
FOR SAFETY DURING OPERATION:............................................................................................ 1
FOR SAFETY WHEN SERVICING or MAINTAINING MACHINE: .................................................. 1
Proper Use .......................................................................................................................................... 2
Inspection............................................................................................................................................ 2
Electrical.............................................................................................................................................. 2
Batteries .............................................................................................................................................. 2
Operator Responsibility..................................................................................................................... 2
Special Instructions for Handling Batteries .....................................................................................2
Kleen Sweep 35W – How it Works .................................................................................................... 3
First Operation.................................................................................................................................... 3
Assembly......................................................................................................................................... 3
Installing / Servicing the Batteries ................................................................................................... 3
Operation of the Kleen Sweep 35W ................................................................................................4
Controls........................................................................................................................................... 5
Pilot light, GREEN........................................................................................................................... 6
How to Use the Kleen Sweep 35W .................................................................................................... 6
Turn motor ON and OFF ................................................................................................................. 6
Sweeping with the Kleen Sweep 35W............................................................................................. 6
Empty Dirt hopper ........................................................................................................................... 7
Traction Drive.................................................................................................................................. 7
Replace Broom Roller ..................................................................................................................... 7
Adjust Sweeping Track.................................................................................................................... 8
Replacing the Side Broom............................................................................................................... 8
Replacing the Side Broom V-Belt .................................................................................................... 9
Filter System – Dust Extractor......................................................................................................... 9
Maintenance...................................................................................................................................... 10
Exploded Views ................................................................................................................................ 11
Traction Drive................................................................................................................................ 11
Traction Drive BOM....................................................................................................................... 12
Travel Drive................................................................................................................................... 13
Travel Drive BOM.......................................................................................................................... 14
Chassis - Covering........................................................................................................................ 15
Chassis - Covering BOM............................................................................................................... 16
Steering Handle............................................................................................................................. 17
Steering Handle BOM ................................................................................................................... 18
Sweep Roller with Travel Drive ..................................................................................................... 19
Sweep Roller with Travel Drive BOM ............................................................................................ 20
Filter Installation ............................................................................................................................ 21
Filter Installation BOM................................................................................................................... 22
Lifter Hopper ................................................................................................................................. 23
Lifter Hopper BOM ........................................................................................................................ 24
Side Brush Drive ........................................................................................................................... 25
Side Brush Drive BOM .................................................................................................................. 26
Page 5
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
Circuit Diagram................................................................................................................................. 27
Wiring Diagram ................................................................................................................................. 28
Minuteman International Made Simple Commercial Limited Warranty........................................ 29
Page 6
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
Operators must read and understand this manual before operating or maintaining this machine. Do not operate this machine in flammable or explosive areas.
The following information below may cause a potential hazard to the operator and equipment. Read this manual carefully and be aware when these conditions can exist. Take necessary steps to locate all safety devices on the machine and train the personnel operating the machine. Report any machine damage or faulty operation immediately. Do not use machine if it is not in proper operating condition.
Keep hands and feet clear of moving parts while machine is in operation. Make sure all safety devices are in place and operate properly. All covers, doors and latches must be closed and
fastened before use. During operation, attention should be paid to other persons in the work area and especially if small children are
present. Electric motors and components can cause an explosion when operated near explosive materials or vapor. Do not
operate this machine near flammable materials such as solvents, thinners, fuels, grain dust, etc. Store or park this machine on a level surface only, with parking brake engaged. To prevent unauthorized use,
machine should be stored or parked with the key removed.
IMPORTANT SAFETY INSTRUCTIONS
FOR SAFETY DURING OPERATION:
This machine is designed for level operation only. Do not operate on ramps or inclines over 15% grade. This machine is not suitable for picking up hazardous dusts. Use caution when moving this machine into areas that are below freezing temperatures. Any water in the tanks or
hoses can cause damage to the machine.
FOR SAFETY WHEN SERVICING or MAINTAINING MACHINE:
Stop on level surface. Disconnect the power to the machine when charging batteries or during installation or removal of brushes. Avoid moving parts. Do not wear loose jackets, shirts, or sleeves when working on machine. Avoid contact with battery acid. Battery acid can cause burns. When working on or around batteries, wear
protective clothing and safety glasses. Remove metal jewelry. Do not lay tools or metal objects on top of batteries. Charging batteries generates explosive gasses. Do not charge batteries when open flames or sparks are
present. Do not smoke. Make sure the charger is turned off before disconnecting it from the machine. Charge the batteries in a well-ventilated area with the battery cover removed completely.
Do not clean machine with a pressure washer. Authorized personnel must perform repairs and maintenance. Use Minuteman supplied replacement parts.
SA VE THESE INSTRUCTIONS
Parts an d Instruction Manual
Page 1
Page 7
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
Proper Use
The Kleen Sweep 35W vacuum sweeper has been designed exclusively for sweeping floor surfaces, including production facilities, warehouses, parking areas, and pedestrian areas, to collect dry and moist matter. Whatever sort of use beyond the specified range will be deemed improper use; the manufacturer cannot be held liable for consequential damage. The term of proper use also includes compliance with the manufacturer’ serviced and repaired by persons only that are familiar with the machine and are aware of possible hazards.
Inspection
Carefully unpack and inspect your Kleen Sweep 35W for shipping damage. Follow unpacking instructions on shipping pallet. Each unit has been tested and thoroughly inspected before shipment. Any damage is the responsibility of the delivery carrier who should be notified immediately.
Electrical
This machine is battery operated and designed to operate on 12 volts DC (2) 6-volt batteries.
Batteries
The recommended batteries are rated 275Ah (Minuteman P/N 956740). W
e do not recommend mixing AM
physical size and capacity.
s instructions about operation, maintenance and repair. The Kleen Sweep 35W may be used,
P hour capacities. Any alternate battery sets can be used if they equal
Operator Responsibility
Read this manual carefully before operating this machine. The operator is responsible in taking care of the daily maintenance and check ups of the machine to keep it
in good working condition. The operator must inform the service mechanic or supervisor when the scheduled maintenance intervals are required as stated in the MAINTENANCE section of this manual.
Special Instructions for Handling Batteries
Never leave batteries in discharged condition for an extended period of time, but re-charge them as soon as possible. In order to preclude risks to health, eating, smoking and drinking are forbidden in battery charging stations and rooms. Satisfactory ventilation must exist in the battery charging area. Batteries must not be connected to or disconnected from the power supply as long as they are energized. Top up using
distilled water only. Never add battery acid when the cells are in good condition. To avoid leakage currents, make sure that the batteries are always kept in dry and tidy condition. Protect them against dirtiness, e.g. by metallic powder. Do not put metallic objects or tools on the batteries. Risk of short circuits and fuming-off! When handling batteries, wear appropriate protective garments such as protective gloves and finger-stalls. In particular when checking the acid density, do not use any open flames (danger of explosion
Parts an d Instruction Manual
Page 2
Page 8
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
Kleen Sweep 35W – How it Works
The side broom is going to collect dirt out of corners & niches and carries it into the track of the main broom. Fine dust involved is extracted by a suction fan and held back by a filter. Dust-free only air will exit the machine.
First Operation
Assembly
To reduce the box volume the handlebar is folded forward and the side broom is packed unassembled. Assemble these items as follows:
Unfold the handlebar and secure on both sides with the enclosed hex nuts and washers. Connect the protective caps.
Tilt machine back until resting on the handlebar. Attach side broom with bolt. Bolt should be torque tightened snugly only to avoid damage to the broom hub.
Installing / Servicing the Batteries
Open the hood
Pull the key
Open the hood lock (1) at the front side with a
screw-driver – Slot horizontal = close – Slot vertical = open
Tilt the hood upwards
Parts an d Instruction Manual
Page 3
Page 9
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
Operation of the Kleen Sweep 35W
1. Traction Drive control bow
2. Control lever for side broom
Parts an d Instruction Manual
1. Key Switch
2. Pilot Light, Green
Page 4
Page 10
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
1. Hand wheel for broom roller vertical
2. Pedal to set parking brake.
Controls
Traction drive control bow to connect / disconnect wheel drive
pull bow on handlebar up = engages traction drive
return bow = disengages traction drive
(machine will stop = safety mode)
adjustment
Control lever for side broom
Lowers and lifts the side broom
Lever horizontal = side broom down
Lever vertical (up) = side broom up
Control lever for dirt hopper
Unlocks the dirt hopper
Lever RH = unlocked
Lever vertical (up) = locked
Rotary knob for suction fan flap
Opens and closes the suction fan flap
Rotate knob CW = close flap
Rotate knob CCW = open flap
Note: keep suction fan flap closed when working on wet floors or with wet matter.
Parts an d Instruction Manual
Page 5
Page 11
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
Key-switch
Turn ignition ON/OFF, secures machine against unauthorized use 0 = OFF I = ON
Hand wheel for Main Broom Adjustment
Adjust roller brush load (sweeping track width). Best setting is 2" (50mm).
Turn Hand wheel CW = Reduced track width (low brush load)
Turn Hand wheel CCW = Extended track width (high brush load)
Pilot light, GREEN
Turns ON, when: Key switch is ON
Key-switch
Connect and disconnect the drive motor and to secure the machine against unauthorized use.
How to Use the Kleen Sweep 35W
Turn motor ON and OFF
Turn key-switch to “I” = electric motor runs
Turn key-switch to “0” = electric motor stops
Sweeping with the Kleen Sweep 35W
Start / switch-on
Open dust extractor fan flap
Note: always keep dust extractor fan flap closed, when sweeping wet areas or wet matter
Lower side broom
Actuate traction drive control bow
Empty dirt hopper as required
Parts an d Instruction Manual
Page 6
Page 12
Empty Dirt hopper
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
1 Dirt hopper control lever 2 Latch 3 Bar for dirt hopper wheels 4 Dirt hopper
Depress lever (1) to the right to unlock
Hold dirt hopper by its handle (3) and
pull to the rear, empty hopper
Slide dirt hopper into opening, exert pressure against latch (2) until click is audible, to ensure the dirt hopper is installed in place.
Traction Drive
The traction drive system uses a friction wheel (1) and a V-belt (2) driving the wheel axle. When actuating the traction drive control lever, the friction wheel arm (3) with its friction wheel (1) is pressed against the drive shaft (7), thus allowing power transmission. Note: dust extractor fan and side broom will rotate as soon as motor is running. Keep hands and fingers away from any moving parts to avoid injury
1. Friction wheel
2. V-belt
3. Friction wheel arm
4. Cocking roller for broom roller drive
5. V-belt for broom roller drive
6. Control cable for friction wheel arm
7. Drive shaft for traction drive, broom roller and side broom drive assy’s.
Replace Broom Roller
The broom roller bears 10 rows of bristles and consists of 4 halves. A new broom is 9.8" dia. (250mm). The broom roller should be replaced when reaching a dia. of 9" (230 approx. mm) to function properly.
To remove the broom roller: Tilt the Kleen Sweep 35W back on the handlebar, as shown. Remove 4 ea. cylinder Hexagon screws, rotate roller through 180, and remove cylinder Hexagon screws from the other half. Pull drive pin out of broom shaft. For installation, reverse the above sequence of operations.
Parts an d Instruction Manual
Page 7
Page 13
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
Adjust Sweeping Track
In case of broom roller wear and after replacing the roller broom, adjust sweeping pattern as follows:
Start the machine and rotate broom roller for a short period of time (st
Lift front end of machine and pull back.
If adjusted properly, a parallel line of sweep is visible on the ground (sweeping track). This
atic)
sweeping track width is adjusted to approx. 2" (50 mm) by rotating the hand wheel CW or CCW. Sealing strips (1 to 4) have to be inspected for wear in regular intervals and replaced as required. Sealing strips slightly should touch the ground.
1. Sealing Strip, Forward
2. Sealing Strip, Right Hand
3. Sealing Strip, Rear
4. Sealing Strip, Left Hand
5. Broom Roller
Replacing the Side Broom
Tilt the Kleen Sweep 35W back on its handlebar (also refer to previous section, “replace broom roller”)
Remove attaching bolt (1) underneath side broom
Pull-off side broom
Plug-on new side broom and secure; torque attaching bolt light tight only, to avoid
damage to the broom hub.
1 side broom attaching bolt 2 round belt for side broom drive 3 V-belt for broom roller drive
Parts an d Instruction Manual
Page 8
Page 14
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
Replacing the Side Broom V -Belt
Tilt the Kleen Sweep 35W back on its handlebar (refer to section, “Replace Broom Roller”)
Remove hood (3 ea. Screws)
Lift side broom and uncock round belt
Remove round belt and assemble new one.
NOTE: Refer to direction arrow.
4 Round belt 5 Pulley
Filter System – Dust Extractor
fine dust in the broom housing is suctioned through a filter module by the dust extractor fan. The filter module (1) is located in the rear part of the machine and is removed as follows:
1. Filter Module
2. Straps
Disconnect Power
Remove dirt hopper
Unhook straps (2) at top end and remove filter module (1)
Carefully shake filter clean or clean with vacuum cleaner (do not damage filter element)
Re-assemble filter module in true position (arrow towards machine) and re-attach straps
Install dirt hopper
Parts an d Instruction Manual
Page 9
Page 15
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
Maintenance
Compliance with our recommended maintenance and service schedule will guarantee a dependable machine all the time. It is better and cheaper to take precautions instead of facing costly repair work. If your in-house facilities are unable to perform the work per maintenance schedule, your authorized distributor will be glad to conclude a maintenance agreement with you. For all inquiries or parts orders, always specify chassis and motor numbers as printed on the data plate. The data plate is located on the left side under the hood of the handlebar. When performing cleaning or service work or replacing parts, stop the motor, pull ignition key and disconnect the power. Use adequate tooling for maintenance, servicing and adjustment jobs only. As far as safety is concerned, spare parts will at least be of the same quality as genuine parts. When working on the electrical system, disconnect battery plug.
Per Service Hours
Daily
Daily
Empty dirt hopper, clean
Empty dirt hopper, clean the guide edges inside
the guide edges inside the chassis
the chassis
Check broom roller and
Check broom roller and side broom for wear and
side broom for wear and foreign matter (e.g.
foreign matter (e.g. Tape, Wire), replace as
Tape, Wire), replace as required
required Check sweeping track
Check sweeping track width, adjust as requiredCharge Batteries
width, adjust as requiredCharge Batteries Check all sealing strips
Check all sealing strips for appearance, replace
for appearance, replace as required. Strip tips
as required. Strip tips should slightly tough the
should slightly tough the floor; adjust as required
floor; adjust as required
Per Service Hours
20010050
20010050
Check drive belts for
Check drive belts for wheel, extractor fan,
wheel, extractor fan, broom roller and side
broom roller and side broom for appearance
broom for appearance and wear, adjust tension
and wear, adjust tension or replace as required
or replace as required Check traction drive
Check traction drive control cable, adjust as
control cable, adjust as required
required Check dust extractor and
Check dust extractor and filter system for good
filter system for good seal, replace as required
seal, replace as required
Check dust extractor fan
Check dust extractor fan and flap for function
and flap for function
Check dirt hopper lock
Check dirt hopper lock
Clean Motor, Chec k
Clean Motor, Chec k carbon brushes for ease
carbon brushes for ease of movement and wear,
of movement and wear, clean as required
clean as required
Parts an d Instruction Manual
Page 10
Page 16
Exploded Views
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
Traction Drive
Parts an d Instruction Manual
Page 11
Page 17
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
Traction Drive BOM
Item Part No. Qty. Description
1 10-450 5 Hex. bolt 2 73-094 8 Detent washer 3 05-309 3 Hex. bolt 4 04-290 1 Washer 5 53-168 1 Belt pulley 6 53-173 1 Bolt 7 13-512 2 Washer 8 70-541 1 Ball bearing 9 05-150 1 Hex. nut 10 15-518 3 Adjusting shim 11 02-223 1 Retaining ring 12 04-652 2 Washer 13 74-590 1 Belt pulley 14 71-224 1 Belt conti-V 15 13-375 1 Pilot lamp, green 16 101-426 1 Bulb 17 107-492 1 Plug 18 02-171 1 Key switch 19 05-308 6 Hex. bolt 20 66-168 1 Fan wheel 21 90-3558 1 Fuse 22 74-46 1 Ignition switch 23 90-351 1 Fuse holder 24 15-283 1 Clamping block 25 52-591 2 Protective cap 26 05-134 3 Hex. nut 27 32-192 1 Hold frame 28 13-383 2 Hex. nut 29 50-956 1 Fuse box 30 90-612 1 Fuse link 31 12-632 2 Retaining ring 32 70-636 2 Ball bearing 33 02-234 1 Retaining ring 34 05-426 1 Adjusting Spring
Item Part No. Qty. Description
35 105-477 1 Battery tray 36 107-555 1 Connector 37 92-761 1 Switch 39 05-375 8 Washer 40 05-151 4 Hex. nut 41 08-365 1 Plug housing 42 08-364 9 Socket housing 43 05-281 2 Hex. Nut 44 55-967 1 Flat connector sleeve 45 12-101 6 Cable tie 46 71-223 1 Electro motor 47 12-115 3 Cable tie 48 53-172 1 Shaft 49 12-628 1 Adjusting spring 50 55-715 2 Washer 51 05-152 2 Hex. nut 52 02-720 2 Fillister-head screw 53 05-373 2 Washer 54 95-877 6 Washer 55 05-329 2 Hex. bolt 56 05-333 4 Hex. nut 57 05-301 4 Hex. bolt 58 05-371 2 Washer 59 02-218 1 Hex. bolt 60 55-374 1 Washer 61 02-220 1 Hex. nut 63 87-667 4 Carbon brush 64 55-552 2 Washer 67 12-640 1 Ring terminal 68 74-589 1 Key 69 73-365 1 Fuse holder
Parts an d Instruction Manual
Page 12
Page 18
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
Travel Drive
Parts an d Instruction Manual
Page 13
Page 19
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
Travel Drive BOM
Item Part No. Qty. Description
1 105-100 1 Lever 2 85-157 1 Fork head 3 05-303 1 Hex. bolt 4 105-102 1 Bolt 5 04-656 2 DU-Bushing 6 105-101 1 Holder 7 05-378 1 Washer 8 02-234 1 Retaining ring 9 05-308 6 Hex. bolt 10 05-341 2 Lock washer 11 52-926 4 Countersunk screw 12 07-244 1 Retaining ring 13 12-483 2 Ball bearing 14 95-878 1 Rim half 15 91-186 1 Tyre 16 95-879 1 Belt pulley 17 91-184 1 Belt conti-V 18 05-152 4 Hex. nut 19 92-852 2 Bearing 20 05-373 4 Washer 21 05-301 4 Hex. bolt 22 52-591 4 Protective cap 23 04-159 1 Back-up disc 24 53-150 1 Belt pulley 25 107-043 1 Wheel, R.H. 26 10-241 2 Nilos-ring 27 74-008 2 Safety washer 28 12-628 1 Adjusting spring 29 107-044 1 Wheel axle 30 05-335 2 Hex. nut 31 05-149 2 Hex. nut 32 15-120 2 Washer 33 12-568 1 Adjusting shim 34 05-379 1 Washer 35 105-480 1 Rocker 36 05-431 2 Retaining ring 37 13-651 2 Back-up disc 38 04-625 2 Ball bearing 39 04-643 2 Adjusting shim 40 15-370 1 Adjusting shim 41 105-481 1 Angle, L.H. 42 105-482 1 Angle, R.H. 43 04-145 2 Inside ring 44 107-042 1 Wheel, L.H.
Parts an d Instruction Manual
Page 14
Page 20
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
Chassis - Covering
Parts an d Instruction Manual
Page 15
Page 21
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
Chassis - Covering BOM
Item Part No. Qty. Description
1 85-368 2 Plate 2 15-774 4 Countersunk screw 3 04-455 4 Countersunk screw 4 02-923 2 Hinge 5 02-169 1 Ignition switch 6 74-589 1 Key (set) 7 107-554 1 Hood 8 105-096 1 Twistlock 9 53-879 1 Retaining disc 10 105-095 1 Locking plate 11 13-512 6 Washer 12 05-301 2 Hex. bolt 13 15-467 1 Ball element 14 53-112 1 Rubber below 15 53-111 1 Locking disc 16 73-155 2 Fillister head srew 17 05-371 6 Washer 18 15-468 3 Countersunk screw 19 15-769 3 Hollow disc 20 07-380 2 Plug 21 04-144 1 Threaded plate 22 70-541 1 Ball bearing 23 74-008 1 Safety washer 24 107-409 1 Chassis 25 04-143 1 Locking angle 26 13-512 6 Washer 27 05-301 3 Hex. bolt 28 02-168 2 Sealing tape 29 05-372 13 Washer 30 04-236 1 3 Cap nut 31 05-341 4 Lock washer
Item Part No. Qty. Description
32 05-308 8 Hex. bolt 33 13-161 4 Protective cap 34 05-375 4 Washer 35 11-211 1 Guide roller 36 105-544 1 Holder 37 53-101 2 Clamping strip 38 105-550 1 Apron 39 105-549 1 Strut 40 04-283 1 Earth chain 41 74-009 4 Detent washer 42 74-036 2 Grommet 43 05-373 2 Washer 44 105-548 1 Seal profil 45 105-545 1 Holder 46 05-152 3 Hex. nut 47 13-383 2 Hex. nut 48 05-332 2 Hex. nut 49 05-151 2 Hex. nut 50 07-423 4 Washer 51 53-105 1 Lever 52 53-108 2 Strut 53 15-280 2 Hex. bolt 54 53-107 1 Plate 55 70-531 1 Pull spring 56 105-547 1 Angle 57 13-485 2 Panel screw 58 73-962 1 Foam rubber 59 105-546 1 Angle 61 05-396 4 Raised countersunk head 62 05-311 1 Hex. bolt 63 107-338 1 Bushing 64 05-335 1 Hex. nut
Decal Part No. Qty. Description
105-540 1 Decal, look guard of hood 73-971 1 Decal, ventilator 73-972 1 Motor, start 107-353 1 Decal 300-116 1 Decal, side broom 113-269 1 Decal, 12V 300-118 1 Decal, Sweeper roller 107-171 1 Decal, instruction manual 300-119 1 Decal 113-159 1 Decal rotating parts
Parts an d Instruction Manual
Page 16
Page 22
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
Steering Handle
Parts an d Instruction Manual
Page 17
Page 23
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
Steering Handle BOM
Item Part No. Qty. Description
1 12-223 1 Ball end 2 53-161 1 Shift lever 3 05-152 1 Hex. nut 4 15-120 1 Washer 5 07-790 1 DU-bushing 6 07-244 2 Retaining ring 7 105-265 1 Steering handle 8 105-264 1 Bow, handle 9 05-302 1 Hex. bolt 10 107-084 1 Bowden cable 11 53-165 1 Shift shaft 12 05-373 1 Washer 13 53-454 1 Cotter pin 14 24-660 1 Bowden cable 15 05-333 3 Hex. nut 16 15-468 1 Countersunk screw 17 15-769 1 Hollow disc 18 05-329 1 Hex. bolt 19 52-591 1 Protective cap 20 05-151 6 Hex. nut 21 74-009 4 Detent washer 22 13-161 2 Protective cap 23 04-290 2 Washer 24 04-140 2 Slide bearing bushing
Parts an d Instruction Manual
Page 18
Page 24
Sweep Roller with Travel Drive
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
Parts an d Instruction Manual
Page 19
Page 25
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
Sweep Roller with Travel Drive BOM
Item Part No. Qty. Description
1 53-129 1 Belt pulley 2 05-758 3 Tensioning sleeve 3 07-654 4 Screw 4 92-852 2 Bearing 5 05-373 4 Washer 6 05-152 4 Hex. nut 7 105-510 1 Shaft 8 53-132 1 Belt pulley 9 91-179 1 Belt conti-V 10 15-774 1 Countersunk screw 11 107-113 1 Lever 12 10-323 2 Retaining ring 13 12-633 1 Ball bearing 14 10-670 2 Washer 15 96-769 1 Slide bearing 16 107-415 1 Bolt 17 05-372 1 Washer 18 05-134 1 Hex. nut 19 53-143 1 Plate 20 70-531 1 Pull spring 21 90-607 8 Raised countersunk head 22 105-503 1 Sweeper roller 23 105-512 1 Adjusting axle 24 105-511 1 Axle of rotation 25 105-508 Brushrocker, L.H. 26 05-375 3 Washer 27 05-151 4 Hex. nut 28 02-223 2 Retaining ring 29 70-541 2 Ball bearing
Item Part No. Qty. Description
30 13-310 4 Retaining ring 31 53-137 1 Threaded bolt 32 15-280 2 Hex. bolt 33 105-507 1 Plate 34 12-607 1 Ballwasher 35 73-355 2 Hex. nut 36 48-043 1 Hand wheel 37 90-608 2 Cylinder pin 38 105-502 1 Brush shaft 39 105-509 1 Brushrocker, R.H. 40 53-130 1 Belt pulley 41 91-182 1 Belt conti-V 42 53-135 1 Idler pulley 43 04-159 2 Back-up disc 44 85-546 2 Countersunk screw 45 105-514 2 Bushing 46 90-602 2 Adjusting shim 47 95-924 1 Washer 48 50-307 4 Cup spring 49 15-253 1 Back-up disc 50 74-009 2 Detent washer 51 05-309 1 Hex. bolt 52 105-513 1 Plate 53 04-562 1 Tensioning sleeve 54 105-515 1 Bushing 55 07-471 1 Hex. nut 56 107-557 1 Bushing 57 12-632 1 Retaining ring
Parts an d Instruction Manual
Page 20
Page 26
Filter Installation
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
Parts an d Instruction Manual
Page 21
Page 27
Filter Installation BOM
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
Item Part No. Qty. Description
1 15-467 1 Ball element 2 69-678 1 Lever 3 28-228 1 Profile bar 4 05-152 1 Hex. nut 5 05-310 4 Hex. bolt 6 05-375 5 Washer 7 02-506 1 Tightening pin 8 69-667 1 Spring 9 04-680 1 Spiral pin 10 85-442 1 Retaining washer 11 69-679 1 Hold plate 12 05-151 4 Hex. nut 13 05-989 2 Tightening strap 14 107-276 2 Plate 15 34-091 1 Plate filter 16 74-862 2 Tesamoll 17 13-512 6 Washer 18 05-396 6 Raised countersunk head 19 96-152 2 Cotter pin 20 05-250 1 Locking plate 21 02-061 1 Back-up disc 22 53-156 1 Flap 23 53-695 2 Pull spring 24 53-157 1 Turning lever 25 91-197 1 Suction channel 26 53-154 1 Plate 27 107-105 1 Star handle
Parts an d Instruction Manual
Page 22
Page 28
Lifter Hopper
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
Parts an d Instruction Manual
Page 23
Page 29
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
Lifter Hopper BOM
Item Part No. Qty. Description
1 105-516 1 Bow handle 2 55-116 2 Countersunk screw 3 105-517 1 Bracket 4 12-601 2 Countersunk screw 5 105-523 2 Rubber strap 6 105-524 1 Rubber covering 7 05-378 2 Washer 8 105-522 2 Wheel 9 74-008 2 Safety washer 10 15-181 2 Hex.bolt 11 107-553 1 Lifter hopper 12 10-950 2 Countersunk screw 13 15-769 2 Hollow disc 14 53-160 2 Spacer sleeve 15 53-158 1 Strut 16 13-579 6 Hex. nut 17 13-512 17 Washer 18 10-072 5 Washer 19 05-152 9 Hex. nut 20 52-591 2 Protective cap 21 105-521 2 Bow handle 22 15-407 4 Hex. bolt 23 105-519 1 Hopper, R.H. 24 105-520 1 Hopper, L.H.
Parts an d Instruction Manual
Page 24
Page 30
Side Brush Drive
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
Parts an d Instruction Manual
Page 25
Page 31
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
Side Brush Drive BOM
Item Part No. Qty. Description
1 91-194 1 Covering hood 2 07-621 3 Hollow disc 3 15-774 4 Countersunk screw 4 02-234 1 Retaining ring 5 70-636 2 Ball bearing 6 12-632 2 Retaining ring 7 91-192 1 Brush arm 8 53-117 1 Shaft 9 05-152 2 Hex. nut 10 10-176 2 Adjusting shim 11 53-120 1 Belt pulley 12 10-145 1 Retaining ring 13 67-089 1 Fleeting plate 15 01-073 1 Side brush 16 05-304 1 Hex. bolt 17 96-749 1 Adjusting spring 18 05-333 1 Hex. nut 19 05-340 1 Lock washer 20 53-122 2 Rope pulley 21 53-124 1 Bolt 22 10-323 1 Retaining ring 23 10-670 1 Washer 24 10-696 2 DU-bushing 25 53-113 1 Socket pin 26 05-372 1 Washer 27 05-134 1 Hex. nut 28 10-179 1 Screw 29 13-579 1 Hex. nut 30 05-373 1 Washer 31 91-177 1 Round belt 32 90-602 1 Adjusting shim
Parts an d Instruction Manual
Page 26
Page 32
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
Circuit Diagram
Parts an d Instruction Manual
Page 27
Page 33
Wiring Diagram
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
Parts an d Instruction Manual
Page 28
Page 34
Minuteman International Made Simple Commercial Limited Warranty
To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com
REVISION F
EFFECTIVE 6/1/2009
Minuteman International, Inc. warrants to the original purchaser/user that the product is free from defects in workmanship and materials under normal use. Minuteman will, at its option, repair or replace without charge, parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals. All warranty claims must be submitted through and approved by factory authorized repair stations.
This warranty does not apply to normal wear, or to items whose life is dependent on their use and care, such as belts, cords, switches, hoses, rubber parts, electrical motor components or adjustments. Parts manufactured by Minuteman are covered by and subject to the warranties and/or guarantees of their manufacturers. Please contact Minuteman for procedures in warranty claims against these manufacturers.
Special warning to purchaser — Use of replacement filters and/or prefilters not manufactured by Minuteman or its designated licensees, will void all warranties expressed or implied. A potential health hazard exists without original equipment replacement.
All warranted items become the sole property of Minuteman or its original manufacturer, whichever the case may be. Minuteman disclaims any implied warranty, including the warranty of merchantability and the warranty of fitness for a particular purpose.
Minuteman assumes no responsibility for any special, incidental or consequential damages. This limited warranty is applicable only in the U.S.A. and Canada, and is extended only to the original user/purchaser of this product.
Customers outside the U.S.A. and Canada should contact their local distributor for export warranty policies. Minuteman is not responsible for costs or repairs performed by persons other than those specifically authorized by Minuteman. This warranty does not apply to damage from transportation, alterations by unauthorized persons, misuse or abuse of the equipment, use of non-compatible chemicals, or damage to property, or loss of income due to malfunctions of the product.
If a difficulty develops with this machine, you should contact the dealer from whom it was purchased. This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Some states do not allow the
exclusion or limitation of special, incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you.
Cord Electric Group: Three years parts, two years labor, ninety days travel (Not to exceed two hours)
Exceptions………. Model Parts Labor Poly Travel
Port A Scrub 1yr 6months 10yrs 0 MPV 13 1yr 0 0 0 MPV 14 & 18 2yrs 1yr 0 0 V Series Upright Vacuums 1yr 1yr 0 0 Rapid Air Blower 1yr 1yr 10yrs 0 Explosion Proof Vacuum 1yr 1yr 0 0 X12, X12H & TRS 14 1yr 1yr 10yrs 0 E17 & E20 Electric Scrubbers 1yr 6month 10yrs 0
Pneumatic Vacuums 3yr 1yr 0 0
Description Parts Labor Poly Travel
Battery Operated Group 3yrs 2yrs 10 90 days Sweepers 1yr 1yr 10 90 days Internal Combustion Group 1yr 1yr 10 90 days
Not to exceed two hours
Exception: PAS 14B 1yr 1yr 10yr 0
Battery Chargers: One year replacement
Replacement Parts: Ninety days Batteries: 0-3 months replacement, 4-12 months pro-rate Polyethylene Plastic Tanks: Tanks have 10yr warranty, no additional labor
14N845 U.S. Route 20, Pingree Grove, IL 60140 USA
Phone (800) 323-9420 - www.minutemanintl.com
A Member of the Hako Group
988569
Rev B 08/10
Loading...