Minuteman HM40B, HM47B, HM40QP, HM50QP, HM40BQP Instruction Manual

Kleen Sweep 40R/47R

Model: HM40B, HM47B, HM40BQP, HM47BQP, HM40QP, HM50QP

Instruction Manual

Introduction

2

Dear customer,
It is our desire that the good characteri-

stics of the Kleen Sweep 40R/47R
should justify the confidence you de­monstrated by making this purchase.
We did our best to supply you with an
efficient and dependable machine.
Before first operation of your Kleen
Sweep 40R/47R, read these instruc­tions
carefully. The manual provides valuable
information about service and mainte­nance.
The symbol

as used in this manual identifies items
relevant to safety. Please make sure to
forward all safety instructions to other
operators.

Before first operation of the machine,
read these instructions and safety
information carefully and comply with
them.

Please be advised explicitly that we
cannot accept any legal issues out of
the contents of this manual.
If repair work has to be performed
make sure that only genuine spare
parts are used; only genuine spare
parts may guarantee a dependable
machine and ill make sure that your
rights under current warranty are not
affected.

We reserve the right for technical im­provement.

Valid as of: January 2005

Observe the safety information listed in
chapter 1.

Proper Use

3

Proper Use

The Kleen Sweep 40R/47R has been
exclusively designed for collecting dry
and moist matter from floor surfaces in
e.g. factories, storage buildings, par­king ground and pedestrian areas.
Using the machine beyond this scope of
application will be deemed improper
use; The manufacturer cannot be held
liable for consequential damages.
The term of proper use also includes
operation, maintenance and repair work
to be performed in compliance wit h the
manufacturer's specifications.
The Kleen Sweep 40R/47R may be
used, serviced and repaired by person­nel only that are familiar with the machi­ne and aware of possible hazards
involved.
Accident Prevention Regulation, Road
Traffic Regulations, and aspects of
safety and working medicine will have
to be complied with.
If modifications to the machine are
made in absence of the manufacturer's
prior consent, the latter cannot be held

liable for damage resulting from such
unauthorized modification.

The machine has not
been designed for col­lecting dusts which are
detrimental to health or
explosive dusts.

Notes on warranty

The terms of the sales contract apply.
Damages are not subject to warranty if
they are due to non-compliance with the
maintenance and service provisions.
The maintenance work has to be perfor­med by an authorized service center.
The following is excluded from warran ty:
Natural wear and tear after overload
and damages caused by inexpert hand­ling and unauthorized modification of
the machine. Moreover, any claim for
warranty cannot be accepted if dama­ges at the machine are caused by fitting
parts or accessories without prior and

explicit consent or by non-compliance
with the maintenance instructions.

Inspection

Carefully unpack and inspect your
Kleen Sweep 40R/47R for shipping da­mage. Follow unpacking instructions on
shipping pallet. Each unit has been te­sted and thoroughly inspected before
shipment. Any damage is the responsi­bility of the delivery carrier who should
be notified immediately.

Contents

4

1 Safety Information . . . . . . . .5

1.1 General Safety Information. . . 5

1.2 Safety and Warning Symbols .6

1.2.1 Generally Applicable Symbols 6

1.3 Labels at the Machine. . . . . . . 7

1.3.1 Kleen Sweep 40R/47R Signs .8

1.4 Operation/Safety Information 10

1.5 Cleaning Information. . . . . . . 11

1.6 Maintenance Instructions . . . 12

2 Description . . . . . . . . . . . . . 14

2.1 Functional Description . . . . . 14

2.2 Cylinder Broom. . . . . . . . . . . 14

2.3 Side Brush . . . . . . . . . . . . . .14

2.4 Filter System / Dust Evacuation
15

2.5 Shaking System . . . . . . . . . . 15

2.6 Steering . . . . . . . . . . . . . . . .15

2.7 Wheels . . . . . . . . . . . . . . . . . 15

2.8 Brake . . . . . . . . . . . . . . . . . .15

2.9 Traction Drive Assembly. . . . 15

3 Battery Systems . . . . . . . . . 16

3.1 Low Discharge Signal

Sender . . . . . . . . . . . . . . . . .16

4 First Operation . . . . . . . . . . 17

4.1 First Operation of Batteries. . 17

4.2 Insert Batteries . . . . . . . . . . .18

5 Operation. . . . . . . . . . . . . . . 19

5.1 Kleen Sweep 40R/47R Controls
19

5.2 Kleen Sweep 40R/47R Control

Panel . . . . . . . . . . . . . . . . . . 21

5.3 Empty Dirt Hoppers . . . . . . . 24

5.4 Working With the Kleen Sweep

40R/47R . . . . . . . . . . . . . . . . 25

5.4.1 Switch Electro-Motor On and Off
25

5.4.2 Sweep. . . . . . . . . . . . . . . . . .26

5.4.3 Stop and Park. . . . . . . . . . . . 26

6 Technical Data . . . . . . . . . . 27

7 Maintenance/Service . . . . . 31

7.1 Maintenance Instructions . . . 31

7.2 Mount/Dismount Cylinder

Broom. . . . . . . . . . . . . . . . . . 32

7.3 Adjust Sweeping Track. . . . . 32

7.4 Sealing Strips for Broom Com-

partment . . . . . . . . . . . . . . . . 34

7.4.1 Folding Apron Adjustment . . 34

7.5 Replace Side brush . . . . . . . 35

7.6 Dismount Plate Filter . . . . . . 36

7.7 Basic Cleaning of Plate Filter 37

7.8 Electrical System . . . . . . . . . 38

7.9 Brake . . . . . . . . . . . . . . . . . .38

7.10 V-belt drive . . . . . . . . . . . . . . 39

8 Spare Part List . . . . . . . . . . 40

Safety Information

5

1 Safety Information

1.1 General Safety Information

Apart from the instructions contained in
this manual, the general safety instruc­tions and accident prevention regulati­ons, as imposed by law will have to be
complied with. Do not put the Manual
aside without reading it even if you used
similar sweepers before. Take the time
to read them now and save time later. It
will be of essence to make yourself fa­miliar with all accessories and controls,
as well as their functions, before you
start working. Take time to read now
and save time later.
Machines with known defects must not
be used.
Prior to operation make yourself familiar
with all systems and controls and "whe­re they arrive". Avoid the mess of ha­ving to read this book while trying to run
the machine.
Using the machine in areas with explo­sion hazard, on public roads and places
is prohibited.
The operator has to use the machine

within its design limits.
Shut the motors down before transpor­ting the machine.

Keep clear of hazard zo­ne!

Before commencing work, the operator
has to make sure that the Kleen Sweep
40R/47R and its accessories are in pro­per and safe condition.
Warning and instruction labels attached
to the machine contain important infor­mation about safe operation. Illegible or
lost labels have to be replaced .

Make sure that all covers
are fitted before starting
to sweep.

When sweeping in clo­sed rooms, provide for
sufficient ventilation.

Safety Information

6

1.2 Safety and Warning Symbols

1.2.1 Generally Applicable Symbols

Symbol Hazardous for Description

DANGER

CAUTION

Ecological hazard

Table 1 Versions of used safety

and warning symbols

All paragraphs in this manual referring
to your personal safety, the safety of
your machine and the environment pro­tection are attributed one of the

persons and
goods

the machine

the environment

dangerous situation

caused by misuse inaccurate adherence of instructions or pres­cribed work routine

important information on handling the machine in order to main­tain operability

due to use of substances representing an inherent danger to
health of environment

following warning symbols:

Safety Information

7

1.3 Labels at the Machine

The following safety and information
signs are legibly attached to the machi­ne. Missing or illegible stickers have to
be replaced.

Folding apron (1)

Parking brake(2)

Nameplate, front and rear(3)

Read and observe
operator's Manual (5)

Fig. 1 Safety and information

signs

Brake (6)

Sound power level (7)

86dB (A) Kleen Sweep 40R/47R

Safety Information

24 V

8

1.3.1 Kleen Sweep 40R/47R Signs

12

Fig. 2 Safety and information

signs

Rotating parts (9)

Cylinder broom wearing take-up (11)

Nameplate (12)

24 V sticker (17)

LDS battery setting (15)

Safety Information

9

Kleen Sweep 40R/47R Signs Conti­nued

Battery charging (16)

Keep seat hood opened
during complete battery
charging procedure.

High-pressure cleaner (13)

Do not clean with high­pressure cleaner or va­pour jet.

This machine operates on 24 Volt DC.
Batteries:
PN 956740 4 x 6V 275 AH
Charger:
PN 957731 24VDC, 20 Amp 120VAC

Safety Information

10

1.4 Operation/Safety Information

Vacuum sweepers may be run by quali­fied personnel only; such personnel will
have to have evidenced their qualificati­on for running the machine to the owner
or his authorized representative; opera­tors explicitly will have to be instructed
by the owner or his authorized repre­sentative to use the machine.

The machine may be
used for cleaning such
surfaces approved by
the owner or this autho­rized representative for
operation of vacuum
sweepers.

Before starting the engi­ne, switch off all drives.

Transporting persons on the machine is
prohibited. Ride-on machine types are
to be started with the driver being sea-

ted.
Never leave the machine unattended
before the motors are off and the ma­chine is protected against unintended
movements.
To prevent the machine from unauthori­zed use, pull the control key to block all
drives.
Shut down the motors before transport
of the machine. During driving the ope­rator has to take account of local condi­tions and when working he has to watch
out for other persons, especially child­ren.

Shut down the engine
before opening the hood
or fairings.

This machine must not
be used as dust-evacua­ting machine with dust
filter insert (separator)
to collect dusts which
are hazardous to health.

Compared to four­wheeled vehicles, dri­ving stability of three­wheeled vehicles is re­duced. We thus recom­mend:

- do not negotiate cur­ves at high speed.

- do not turn at slopes
but on level ground
only.

- ride up- or downhill
straight.

Safety Information

11

Warning and instruction
labels attached to the
machine contain im­portant information
about safe operation.

Provide for sufficient
ventilation when
sweeping indoors.

Proceed to filter shaking
only after having closed
the dirt hopper.

Do not open the hood
with the engine running.

1.5 Cleaning Information

The specific safety instructions for
handling drive batteries apply. Before
proceeding to cleaning of the machine,
pull the ignition key.

The machine is splash-proof (IPX3).

Do not clean the Kleen
Sweep 40R/47R with
high-pressure cleaner or
vapour jet.

Proceed to cleaning of
the dirt hopper in regular
intervals to preclude for­mation of bacterial de­posits.

Safety Information

12

1.6 Maintenance Instructions

A good approach to prevention of acci­dents is proper maintenance of the ma­chine.
Before proceeding to repair or mainte­nance work remove the ignition key.
Use appropriate tools for maintenance,
service, setting etc.
As far as aspects of safety are concer­ned, spare parts will have to be at least
of the same quality as the genuine spa­re parts.

Switch off the motors
before maintaining the
machine or replacing
parts of it.

Check hydraulic lines
and hoses for damages
and leakage in regular
intervals; replace defec­tive hoses and lines im­mediately!

Before changing wheels
protect the machine
against rolling by pla­cing blocks. Proceed to
wheel changing when
the machine is on level
and solid ground.

Do not repair the pneu­matic tires mounted to
the machine yourself.
Dismount the wheel and
take it to repair by pro­fessionals.

Use of other than the cy­linder brooms and side
brushes approved by
the manufacturer is not
acceptable (see techni­cal data) since use of
other cylinder brooms
and side brushes may
affect your safety.

When handling lubrica­ting agents, the applica­ble regulations for pro­tection of the
environment and pre­vention of fire have to be
complied with. Provide
for disposal of used oil
and grease in accordan­ce with the provisions
imposed by law.

Collect cleaning agents,
oil, fuel oil, grease etc.
and provide for adequa­te disposal. Wipe away
spilled substances.

Safety Information

13

Before commencing any
work on the electrical
system disconnect the
battery plug of the Kleen
Sweep 40R/47R.

Do not keep batteries di­scharged for a longer
period; always recharge
them as soon as possi­ble.

Top with distilled water
only. Never refill battery
acid in battery cells of
perfect condition.

Open the hood before
charging batteries; ge­neration of explosive
gas!

Keep batteries dry and
clean and clear of soi­ling such as e.g. metallic
dust to avoid leakage
current.

Do not place metal ob­jects or tools onto batte­ries. Short-circuit and
deflagration hazard.

Spilled (straight) battery
acid must not get into
the sewage system befo­re having been neutrali­sed. Comply with the re­gulations imposed by
law and observe local
provisions.

Battery acid is highly
caustic (keep clear of
children).
When checking the bat­tery acid level, wear
safety glasses. If acid
splashes get into the
eyes rinse with clear wa­ter for 15 minutes and
contact a doctor imme­diately.
Wear appropriate pro-

tective clothes (e.g. pro­tective gloves or finger­stalls) when handling
battery acid.
Do not use open flames
(explosion hazard).

Do not eat, smoke or
drink in rooms where
batteries are charged to
avoid damaging your he­alth. After work with bat­teries wash your hands
thoroughly. Provide for
sufficient ventilation.

Description

14

2 Description

2.1 Functional Description

Fig. 3 Principle of

Kleen Sweep 40R/47R

The side brushes are used to collect dirt
at borders and to enlarge the working
width as well as to increase the area
performance at large spaces.
The cylinder broom transports the de­bris into the dirt hopper. The suction fan
vacuums the fine dirt which is separa­ted by a filter system. The air returned
into the environment is clean.

This sweeper operates
dust-free.

2.2 Cylinder Broom

The cylinder broom is equipped with six
rows of bristles arranged in V-shape.

The cylinder broom width amounts to

27.56 in. (700 mm) and its diameter
13,58 in. (345 mm).

2.3 Side Brush

The standard version, the side brush is
located at the front right. The operator
lifts and lowers it by hand lever.
The side brush is to have a light inclina­tion.
The pivoting area of the side brush arm
is limited by stop screws.
The side brush is driven by V-belt.

For special application, fitting of a se­cond side brush at the left is possible.

Description

15

2.4 Filter System / Dust Evacua­tion

The filter system is located in the filter
case above the dirt hopper. The suction
filter transports the fine dust raised by
the cylinder broom to the plate filter and
separated there. The fine dusts sets at
the outsides of the filter blades.

In case of heavy dusting,
check and clean the pla­te filter at regular inter­vals.

2.5 Shaking System

Due to normal working vibration the set
dust partly falls off into the dirt hoper.

To ensure working in a dust-free envi­ronment, however, actuate the shaking
system regularly.

2.6 Steering

Steering is controlled from steering
wheel to front wheel via fork head.

2.7 Wheels

Front wheel : Solid tires
Rear wheels: Solid tires

2.8 Brake

The Kleen Sweep 40R/47R is equipped
with a service brake.
This brake has been constructed a s
shoe brake and equally serves as par­king brake.
It is located at the rear wheels and is ac­tuated via cables.
A special adjustment screw is situated
at the right-hand rear wheel.

Works at the braking sy­stem have to be execut­ed by qualified persons
in a qualified workshop
only.

2.9 Traction Drive Assembly

The Kleen Sweep 40R/47R is equipped
with an electric drive assembly with
continuous regulation.

Battery Systems

16

3 Battery Systems

Before commencing any work on the
electrical system disconnect battery
plug of the Kleen Sweep 40R/47R. Do
not use open flames when handling
batteries and especially when
checking the battery acid level. Pro­vide for sufficient ventilation in
rooms where batteries are charged.
Spilled (straight) battery acid must
not get into the sewage system befo­re having been neutralised. Comply
with the regulations imposed by law
and observe local provisions.

3.1 Low Discharge Signal Sender
PzS/PzB: Connection 6-7 closed

= low-maintenance wet battery
(956740)

GiS: Connection 6-7 bridged with 7.5kΩ
= low-maintenance wet battery

1

U

6

Rel 1

7

2

Fig. 4 Low discharge signal

sender (LDS)

Batt

GREEN

54

Rel 2

8 1

3

RED

Earth
(-Ue)

First Operation

17

4 First Operation

Before delivery, the machine has been
extensively tested and submitted to a
functional check.
Only qualified personnel of your local
contract dealer are allowed to proceed
to first operation. After shipping of the
machine, we advise your contract dea­ler. He will contact you to make a date
for briefing lessons.

4.1 First Operation of Batteries

In order to attain an optimum of perfor­mance and service life of the battery,
proceed to an initial charging following
the filling.
The operating instructions enclosed to
each charger unit describe in detail
operation and function of the chargers.

Since batteries and
charger units are mat­ched, we recommend
using batteries and
chargers as prescribed
by Minuteman. We grant
full warranty only for
these devices.

Do not use the Kleen
Sweep 40R/47R at ambi­ent temperatures of
more than 104°F (40°C).
Do not start the machine
at temperatures of 32°F
(0°C) or less.

First Operation

18

4.2 Insert Batteries

- Turn engine off and remove key.

- Secure machine by engaging the par­king brake.

- Fold back seat hood.

- Insert batteries according to draft into
the battery tray:

Fig. 5 Insert batteries-A

Fig. 6 Insert batteries-B

- Connect batteries and cable set ac­cording to terminal diagram.

- Battery type at the low discharge si­gnal sender (see 3.1)

- Connect charging plug of the battery
connection cable and cable of the
charger unit and proceed to initial
charging.

- After charging of the batteries, con­nect charger plug and device plug for
electrical connection.
Now the Kleen Sweep 40R/47R is
operable.

Operation

19

5 Operation

5.1 Kleen Sweep 40R/47R Con­trols

1. Actuator for folding apron

2. Service brake/parking brake lock

3. Service brake/parking brake pedal

4. Drive pedal, reverse

5. Drive pedal, forward

6. Control panel

7. Seat adjustment

6

5

4

3

Fig. 7 Controls

7

1

2

Operation

20

1Actuator for folding apron

to open and close the folding apron
for collecting coarse dirt.

2 Service brake/parking brake lock

to lock the service brake. If locked,
the service brake works as parking
brake. Release the lock by depres­sing the brake pedal (3).

3 Service brake/parking brake

pedal

to actuate the service brake at the
rear wheels. Before leaving the
machine unattended, engage the
service brake and lock.

4 Drive pedal, reverse

to change direction to reverse ride
and with continuous regulation of
velocity at the same time. If the
driver lets the pedal go it returns to
initial position and the machine
slows down to standstill.

5 Drive pedal, forward

to change direction to forward ride
and with continuous regulation of
velocity at the same time. If the
driver lets the pedal go it returns to
initial position and the machine
slows down to standstill.

6 Control panel

Refer to chapter "Control panel".

7 Seat adjustment

to adjust the seat position to drivers
of different height.

Operation

4

21

5.2 Kleen Sweep 40R/47R Control
Panel

1. Suction fan/shaking system knob

2. Cylinder broom lever

3. Side brush lever

4. Key switch

5. Hourmeter

6. Battery charge status

2

3

1

Fig. 8 Kleen Sweep 40R/47R

control panel

6

5

Operation

1
2

3

22

1 Suction fan/shaking system knob

Knob position (from top to bottom
position):

1 Shaking system ON

(hold knob).

2 Deactivated vacuuming function

(flap has to be opened before
sweeping wet surfaces and col­lecting wet dirt).

3 Activated vacuuming function

(flap has to be closed before
sweeping dry surfaces or collec­ting dry dirt).

Turn off main broom be­fore jolting. Filter cle­aning is improved by in­terrupting the jolting
procedure several times.
Turn off the combustion
engine of the Kleen
Sweep 40R/47R.

2 Cylinder broom lever

to lift and lower as well as to switch
on and off the cylinder broom and
the side brush.

- Lower cylinder broom as well as
switch on cylinder broom and side
brush = push lever.

- Lift cylinder broom as well as
switch off cylinder broom and side
brush = pull lever.

3 Side brush lever

to lift and lower the side brush.

- Lower side brush = push lever.

- Lift side brush = pull lever.

Operation

23

4 Key switch

to switch the electric system on and
off, to secure the machine against
unauthorised use as well as to ack­nowledge released seat contact
switch.

For safety reasons, the
Kleen Sweep 40R/47R is
equipped with a seat
contact switch. Starting
the engine is possible
only when the driver is
seated. If the seat con­tact opens while the
electro-motor runs, the
key switch of the Kleen
Sweep 40R/47R has to
be turned off and on
again.

To protect the electro­motors, do not start the
Kleen Sweep 40R/47R at
ambient temperatures of
32°F (0°C) and less.

5 Hourmeter

to indicate the operating hours.
The counter works with the driver
being seated and if ignition is swit­ched on.

6 Battery charge status

to indicate the status of battery
charge.

Green case:
battery charged, Kleen Sweep 40R/
47R is operable

Red case:

- flashing red light: ride the
machine to recharging at 50% dri­ving speed. After this delay has
elapsed, the rush motor is stop­ped.

- permanent red light: discharging
status of the machine attained;
riding is still possible at reduced
speed only, but no operation.

Operation

3

24

5.3 Empty Dirt Hoppers

Lift cylinder broom befo­re removal of the dirt
hoppers.

- Fold bow (Fig. 9/3) up and the dirt
hoppers (Fig. 9/2) are lowered.

- Use the recessed grip (Fig. 9/1) of
one of the hoppers to lift it lightly and
extract it.

1

2

1

Fig. 9 Emptying dir t hopper

1. Recessed grip in dirt hopper

2. Dirt hopper

3. Bow to lift/lower dirt hoppers

- Take the hopper at its bow-type
handle to disposal and empty.

- Empty second dirt hopper as descri­bed above.

- Re-insert dirt hopper (Fig. 9/2) and
fold down the bow (Fig. 9/3).

Clean dirt hoppers at re­gular intervals.

Operation

25

5.4 Working With the Kleen
Sweep 40R/47R

The driver is requested to carefully read
this operator's manual. All controls are
marked with easy-to-understand sym­bols that ease familiarization. First dri­ving attempts should be limited to clear
areas until you are familiar with all con­trols and their functions.

Please comply with the
following safety provisi­ons:
When working with the
Kleen Sweep 40R/47R all
safety measures gene­rally applicable for hand­ling vehicles and fuels
have to be observed. No
passenger transport ad­mitted with the Kleen
Sweep 40R/47R.
Warning and instruction
labels attached to the
machine contain im­portant information
about safe operation

and guarantee your per­sonal safety. Before
commencing work, the
operator has to make
sure that the machine
and its accessories are
in proper and safe condi­tion and comply with the
provision for safety at
work. Do not operate the
Kleen Sweep 40R/47R
without protective de­vices.

When leaving the machi­ne unattended, remove
ignition key to avoid un­authorized use.

5.4.1 Switch Electro-Motor On and Off

For safety reasons, the
Kleen Sweep 40R/47R is
equipped with a seat
contact switch. Starting
the engine is possible
only when the driver is

seated. If the seat con­tact opens while the
electro-motor runs, the
key switch of the Kleen
Sweep 40R/47R has to
be turned off and on
again.

- Set all levers and switches to neutral.

- Engage parking brake.

- Turn key switch to "I".

Make sure that the drive
pedal is in neutral positi­on.

Operation

26

5.4.2 Sweep

- Lower cylinder broom.

- Release parking brake.

- Slowly depress drive pedal until desi­red speed has been attained.

- Regularly actuate shaking device to
clean filter.

- Check contents of the dirt hopper and
empty if required.

Initially, the vacuuming
function is inactive.
Open the flap when
sweeping wet surfaces
and collecting wet dirt.

5.4.3 Stop and Park

- Release drive pedal (returns automa­tically into its neutral position and the
machine slows down to near stand­still)
and actuate service brake.

- Actuate parking brake.

- Lift main and side brush.

- Turn key switch to "O".

Remove the key before
leaving the machine un­attended.

Technical Data

27

6 Technical Data

Kleen Sweep 40R/47R

Dimensions and weights

Length with side brush
Width with 1 side brush
Height above steering wheel
Empty weight – serviceable

Empty weight – without batteries

Driving and sweeping performance

Forward speed
Reverse speed
Sweeping speed (recommended: 2,5 mph (4,0 km/h))
Sweeping track without side brushes

- with 1 side brush

- with 2 side brushes
Theoretical sweeping perf. without side brushes

- with 1 side brush

- with 2 side brushes
Gradability, max. (for 1 min.)

in. (mm)
in. (mm)
in. (mm)

lb (kg)

lb (kg)

mph (km/h)
mph (km/h)
mph (km/h)

in. (mm)
in. (mm)

in. (mm)
sq. ft./ h (m
sq. ft./ h (m
sq. ft./ h (m

%

59.8 (1520)

44.1 (1120)

52.8 (1340)
992 (450)

(acc. to battery

type)

705 (320)

3.7 (6,0)

2.5 (4,0)

3.7 (6,0)

27.6 (700)

38.2 (970)

48.8 (1240)

2

/h)

2

/h)

2

/h)

45 210 (4200)
62 430 (5800)
80 190 (7450)

12

Technical Data

28

Kleen Sweep 40R/47R

Filter system

Filtering surface
Plate filter

Cylinder broom

Length
Diameter
Wearing limit (approx.)
Speed
Sweeping track
Quantity of bristle rows
Serial bristling

Ground clearance of sealing st ri ps at broom compartment

Sealing strips, left
right
rear
Sealing strip, front

sq. ft. (m

piece

in. (mm)
in. (mm)
in. (mm)

rpm

in. (mm)

in. (mm)
in. (mm)
in. (mm)

2

)

30.14 (2.8)
1

27.6 (700)

13.6 (345)

11.4 (290)
530 ± 20

2.0 + 0.2 (50 + 5)
6 v-shape

PES

0.04 (1)

0.04 (1)

0.16 (4)

with contact to

the floor

Technical Data

29

Kleen Sweep 40R/47R

Side brushes

Diameter
Speed
Serial bristling

Dirt hopper

Hopper volume cu. ft. 2x1.1 (2x30)

Drive wheels

Pneumatic tires with tube: tire size
Inflation pressure
Solid tires
Tire

Electric drive

Service voltage
Travel drive assembly
Suction fan motor / sweeping motor
Total power consumption

in. (mm)

rpm

in.
in.

(mm)

DC / V

KW
KW
KW

18.1 (460)
90

PES

4.00 - 4

Ø 9.84 / 2,36

(Ø 250 / 60)

24

0.6

0.75

1.9

Technical Data

30

Kleen Sweep 40R/47R

Noise emission

The sound power level according to DIN EN ISO 3744, measured
under standard operating conditions and maximum volume flow
amounts to dB (A) 86

Vibrations

The frequency weighted acceleration measured according to
EN 1033 which have an effect upon the lower limbs (hand-arm­system) amounts under normal working conditions
The frequency weighted acceleration measured according to
EN 1032 which have an effect upon the lower limbs (feet and
seat) amounts under normal working conditions

ft / s

ft / s

2

(m / s2)

2

(m / s2)

< 8.07 (< 2.5)

< 1.64 (< 0.5)

9

Maintenance/Service

31

7 Maintenance/Service

7.1 Maintenance Instructions

Compliance with our recommendations
concerning maintenance work will give
you the certitude of having an effective
and dependable machine at your dispo­sal.
It is better to take precautions than re­pairing damages – and it saves money!

Compliance with our
recommendations con­cerning maintenance
work will give you the
certitude of having an ef­fective and dependable
machine at your dispos­al.
It is better to take pre­cautions than repairing
damages – and it saves
money!

Please contact your local distributor if
you cannot do the maintenance works
as prescribed in the maintenance sche­dule in-house. He will have these works
done for you and has qualified person­nel at disposal.

In case of questions or orders for spare
parts, please always have your machi­ne’s chassis and engine’s serial on
hand. You will find the serial on the data
plate which is located on the chassis at
the left of the air cleaner.

When cleaning or servic­ing the machine, or re­placing parts, have the
engine stopped, the key
removed and the service
brake (parking brake)
engaged.

Kleen Sweep 40R/47R:
disconnect battery plug.

Wipe away spilled oil
and fuel and provide for
adequate disposal of
these substance.

Use appropriate tools for servicing,
maintenance and adjusting work only.
Spare parts at least will have to be of
the same quality as genuine parts are.
Do not remove or install tires or repair a
rim. Take the wheel and rim to a service
centre where qualified personnel and
the required specific tools are available.

Before commencing any work on the
electrical system disconnect the negati­ve lead of the battery or disconnect the
battery plug.

Maintenance/Service

2

1

2
3

4

32

7.2 Mount/Dismount Cylinder
Broom

The cylinder broom is accessible from
the left side of the machine and is to be
dismounted as follows:

- Lower cylinder broom

- Remove ignition key and protect by
engaging parking brake

- Open lateral flap

- Remove cover

1

Fig. 10 Remove cover

- Open locks (Fig. 10/2) by enclosed
square spanner (counter-clockwi­se)

- Remove cover

Fig. 11 Dismount Cylinder broom

- Loosen star knob (Fig. 11/2) and re­move

- Remove cylinder broom seating
(Fig. 11/1)

- Turn handle (Fig. 11/3 + 5) upwards
and unlock

- Remove plate with sealing strip
(Fig. 11/4)

- Remove cylinder broom by pulling.

For mounting the cylinder broom pro-

(Fig. 10/1)

5

ceed in inverse order.

7.3 Adjust Sweeping Track

An adjustment device allows adaptation
to the different sweeping conditions.
The cylinder broom is to adjust accor­ding to normal use and with regard to a
low degree of wearing as described in
the following.
Check the broom adjustment on level
ground as described in the following:

Maintenance/Service

33

Before checking:

- Mark level surface for
broom adjustment
check by chalk.

- Lower cylinder broom and let it run
dry.

- Lift cylinder broom and forward the
Kleen Sweep 40R/47R a bit.

- With the correct broom adjustment
the parallel sweeping marks have to
appear on the floor (sweeping track).

The sweeping track width is to be

1.97 in. (50 mm) with the Kleen Sweep

40R/47R.
The sweeping track width can be adju-

sted by the star knob (Fig. 12/1) as fol­lows:

Fig. 12 Broom adjustment

- Open seat hood

- Loosen handle (Fig. 12/1)

- Turns star knob (Fig. 12/2)

- Fix handle (Fig. 12/1)

- to the left = wider sweeping track

- to the right = smaller sweeping track

With one turn of the
knob, the track widens
or broadens by approx.

0.37 in. (10 mm).
When exceeding the
sweeping track width,
the engine protection
may be activated.

Fig. 13 Sweeping track

adjustment

Maintenance/Service

34

7.4 Sealing Strips for Broom
Compartment

In order to assure good function of the
sweeper, a perfect condition of the
sealing strips is required, especially in
order to attain the prescribed vacuum in
the broom compartment, a clean
sweeping result and the less possible
wear of the sealing strips (check the
sealing strips of the broom compart­ment for wearing and damages in regu­lar intervals).
Replace defective sealing strips.
The ground clearance of the lateral and
of the rear sealing strips is adjustable
(oblong holes in the sealing strips).
Ground clearance =
sides: approx. 0.04 in. (1mm)
rear: approx. 0.16 in. (4mm).

Proceed to adjustment at the Kleen
Sweep 40R/47R with the battery set
being mounted
Height of the front sealing strip (at fol­ding apron) cannot be adjusted. Being
dragged, it has contact with the floor.

7.4.1 Folding Apron Adjustment

Fig. 14 Adjust folding apron

- Turn engine off and remove key

- disconnect battery plug

- Remove cover (as described in the
paragraph “Mount/Dismount Cylinder
Broom”).

- Remove bolt (Fig. 14/2).

- Modify adjustment by turning the fork
head (Fig. 14/1).

Modify adjustment such that the cylin­der broom does not retract the sealing
strip of the folding apron during operati­on.

Maintenance/Service

35

7.5 Replace Side brush

The side brush is located at the front
right of the machine (standard version).
Use the lever (Fig. 10/2) to lift and lower
the side brush. The side brush is to be
lightly inclined in forward and in outward
direction. The pivoting area of the side
brush arm is limited by stop screws.
The side brush is driven by a V-belt. Fit­ting of a second side brush for specific
appliances is possible.

Proceed as follows for dismounting of
the side brush:

Proceed in inverse order for mounting
of the side brush.

Fig. 15 Replace side brush

- Turn engine off and remove key.

- Secure machine by engaging parking
brake

- disconnect battery plug

- Remove right-hand cover (as descri­bed in the paragraph “Dismount/
Mount Cylinder Broom”).

- Side brush lifted

- Loosen hexagonal nut (Fig. 15/1) und
remove together with washer

- Remove bolt (Fig. 15/2)

- Remove side brush

Maintenance/Service

1

2

2

4

36

7.6 Dismount Plate Filter

Proceed as follows for dismounting of
the plate filter:

- Open seat hood.

- Remove cover.

- Loosen fillister head screws
(Fig. 16/2) and remove.

- Fold back frame with electro-motor
(Fig. 16/3).

- Hook frame at indicated position
(Fig. 16/4).

- Remove plate filter (Fig. 16/5).

For mounting of plate filter proceed in
inverse order.

Fig. 16 Plate filter

1. Detent hook

2. Fillister head screws

3. Frame with electro-motor

4. Opening holding the detent hook

5. Plate filter

5

3

Maintenance/Service

37

7.7 Basic Cleaning of Plate Filter

Hold the plate filter (Fig. 17/1) in vertical
position and let it fall down from a height
of 3 ft. (1 m) to the even floor as repre­sented in Fig. 19.

The soiled side of the fil­ter has to point to the
bottom.

1

Clearance approx. 1 m

3 ft

Fig. 17 Basic cleaning of plate

filter

Soiled side

Floor

Maintenance/Service

38

7.8 Electrical System

Circuit-breakers and fuses

6

Fig. 18 Fuses

1. F2 Pre-fuse (20A)

2. F3 Travel drive assembly control

voltage (10A)

3. F4 Shaking function control voltage
(5A)

4. F5 not assigned

5. F6 LDS indication (5A)

6. F7 LDS (5A)

7. F11 Shaking motor (30A)

8. F12 Brush motor (60A)

9. F1 Drive control power module (63A)

Before leaving the ma­chine unattended, en­gage the parking brake
and remove key.

7.9 Brake

It is located in the rear wheels and is ac­tuated via cables.
A special adjustment screw is situated
at the right-hand rear wheel.

Maintenance/Service

39

7.10 V-belt drive

1. Tension roller

2. Suction fan V-belt (20Hz)

3. V-belt pulley

4. V-belt for brushes (130 Hz)

5. Side brush V-belt

6. Pulley

7. Cylinder broom V-belt

8. Tensioning roller follower

9. Pulley

10.Tension spring

11.Hexagonal nut

12.Hexagon socket screw

13.Screws

Fig. 19 V-belt drive

8 Spare part list

40

Side brush

y

41

Item PN Qty.

1 00557600 4 Hex. bolt
2 00042900 10 Washer
3 01130610 4 Bearing
4 00041810 1 Hex. bolt
5 00046520 3 Washer
6 00053750 8 Washer
7 00051510 6 Hex. nut
8 01130620 1 Holder

9 00855380 5 Washer
10 00132880 1 Hex. nut
11 00054690 1 Hex. bolt
12 00695300 2 Washer
13 00974400 3 Bushing
14 00521270 3 Sheave
15 00537390 1 Cylinder screw
16 01130630 1 Holder
17 00553690 4 Hex. bolt
18 00152850 1 Plug
19 00041600 2 Hex. bolt
20 00029170 1 Spacer sleeve
21 01130640 1 Rope
22 00054020 1 Wing nut
23 00053330 1 Hex. nut
24 01130650 1 Decal
25 00853730 1 Hand wheel
26 01130660 1 Side brush holder
27 01071480 2 Hose clamp
28 01130670 1 Bellows
29 00701250 1 Pressure spring
30 01130680 1 Holder
31 00740090 4 Detent washer
32 01130690 1 Holder
33 00740280 4 Detent washer
34 00104500 4 Hex. bolt
35 00157690 3 Hollow disc
36 00154680 3 Countersunk screw
37 01131400 1 Cover
38 00954200 1 Washer
39 01130700 1 Shaft
40 00072940 1 Adjusting spring
41 01130710 1 Belt
42 01130720 1 Bush
43 01130730 1 Belt pulle
44 01130740 1 Gear
45 00020610 1 Back-up disc
46 00022440 1 Retaining ring
47 01131530 1 Cap
48 00053350 3 Hex. nut
49 00156720 1 Washer
50 00740930 1 Guide roller
51 00855240 1 Bushing
52 00138180 1 Hex. bolt

42

F

r

o

n

t

Front wheel drive

43

Item PN Qty.

1 00137290 2 Hex. nut

2 00053790 1 Washer

3 01130010 1 Guidance disk

4 00747530 1 Adjusting spring

5 01130020 2 Cup head square neck bolt

6 00051500 2 Hex. nut

7 00046520 2 Washer

8 00136910 1 Socket head cap screw

9 00053730 1 Washer
10 00051520 1 Hex. nut
11 01130030 1 Nilos ring
12 00048410 1 Tapered roller bearing
13 03002980 1 Front wheel bearing plate
14 00053360 3 Hex. nut
15 00870090 13 Detent washer
16 00135030 3 Socket head cap screw
17 00053310 6 Hex. bolt
18 00137930 1 Taper roller bearing
19 00746270 1 Nilos ring
20 03002990 1 Wheel carrier
21 00053650 2 Socket head cap screw
22 01130040 1 Wheel hub drive
23 01073950 4 Plug
24 01073960 4 Carbon brush
25 03003000 1 Decal
26 01131690 2 Carbon brush
27 01131680 2 Holder for carbon brush
28 01131700 1 Plug
29 00125430 2 Socket head cap screw
30 01073970 1 Wheel

44

Accelerator

p

g

A

45

Item PN Qty.

1 00051490
2 01130490
3 01130500
4 01130510
5 01130520
6 01130530
7 00154550
8 01130540

9 01130550
10 00875950
11 00105390
12 00740090
13 00053350
14 00053770
15 00740310
16 00053750
17 00077110
18 00054890
19 01130560
20 01130570
21 00874720
22 00975500

1 Hex.nut
2 Bush
1 Plate
2 Bush
1 Bush
1 Spring
1 Washer
1 Accelerator
2 Countersunk screw
1 Detent washer
1 Hex.bolt
2 Detent washer
7 Hex.nut
1 Washer
5 Detent washer
3 Washer
3 Hex.bolt
1 Cotter

in
1 Pull spring
2 Hex.bolt
4 Washer
1 Turn an

le transmitter
23 01073530 1 Transparancy
24 01006210 6 Pin contact
25 01006190 6 Gasket
26 03003250 1 Pin housing
27 00559670 4 Flat connector sleeve
28 00083640 4 Socket housing
29 03003260 1 Line
30 00133830 2 Hex.nut
31 00053020 2 Hex.bolt
32 00051520 4 Hex.nut
33 00053730 1 Washer
34 01130580 1 Bush
35 01130590 1 Bush
36 01073650 1 Countersunk screw
37 01130600 2 Plate
38 00046440 1 Tightening sleeve
39 00053320 1 Hex.nut
40 00051340 2 Hex.nut
41 00053040 1 Hex.bolt
42 00135120 1 Washer
43 03003270 1

ngle
44 00924700 2 Washer
45 00045540 2 Socket head cap screw
46 00053330 1 Hex.nut
47 00737680 1 Hex.bolt
48 00022200 4 Hex.nut
49 03003280 1 Plate
50 00975510 2 Micro switch
51 00022180 4 Hex.bolt

46

Pedal brake

47

Item PN Qty.

1 01130320
2 00051510
3 00053750
4 00854270
5 00042900
6 00124290
7 01130330
8 00555130

9 01055930
10 01130340
11 00053110
12 03003170
13 00974400
14 00521270
15 01130350
16 00706180
17 00133830
18 00557150
19 00927610
20 03003180
21 00108490
22 00879630

1 Pedale brake
5 Hex.nut
7 Washer
1 Bow
2 Washer
1 Socket head cap screw
1 Bolt
1 Packing ring
1 Pull spring
1 Barrier lever
1 Hex.bolt
1 Bow
1 Bushing
1 Pulley
1 Brake bowden cable
2 Retaining washer
2 Hex.nut
2 Washer
1 Switch
1 Bracket
2 Hex.bolt

2 Bolt
23 00053100 2 Hex.bolt
24 00074500 2 Hex.bolt
25 00740090 2 Detent washer
26 00053350 2 Hex.nut

48

Steering

49

Item PN Qty.

1 01130360 1 Steering bar
2 01130370 1 Protective cap
4 01130390 1 Bellows
5 01130400 2 Handle
6 01130410 2 Arc
7 01130420 2 Bellows
8 00051520 3 Hex. nut

9 01093180 2 Countersunk screw
10 00044160 4 Tightening pin
11 01130430 2 Lever
12 00054690 2 Hex. bolt
13 00053750 4 Washer
14 00733400 2 Spacer bushing
15 00695300 2 Washer
16 00051510 3 Hex. nut
17 01130440 1 Supporting plate
18 01130450 1 Steering column
19 00521100 1 Grommet
20 01130460 1 Slide bearing bush
21 00154410 2 Cylinder head stud
22 01130470 4 Slide bearing bush
23 00046430 4 Adjusting shim
24 03003230 1 Carrier
25 00045540 4 Socket head cap screw
26 00740090 4 Detent washer
27 00053160 2 Hex. bolt
28 00053760 2 Washer
29 00132880 2 Hex. nut
30 01090960 2 Stop buffer
31 00535840 2 Countersunk screw
32 00051500 2 Hex. nut
33 00046520 2 Washer
34 01130480 1 Hold plate
35 01130020 2 Saucer head screw
36 03003240 1 Plate
37 00123690 1 Hex. bolt
38 00132880 1 Hex. nut

50

Control panel

51

Item PN Qty.

1 00131610 1 Control panel, tin plate

2 01131620 1 Control panel, foil

3 00052620 5 Filister head screw

4 01131640 1 Hour meter

5 01092720 1 Gasket

6 00745890 1 Key

7 00053330 2 Hex. nut

8 00053730 2 Washer

9 00021710 1 Key switch
10 01131520 1 Actuating cable
11 00902200 1 Compression spring
12 03003450 1 Holder
13 00022200 2 Hex. nut
14 00747400 2 Washer
15 00975510 1 Micro switch
16 00955220 2 Screw
17 01131640 1 Gasket
18 01131650 1 Control light

52

Covering - Seat

53

Item PN Qty.

1 01075610 1 Covering
2 03003290 1 Carrier seat
3 00053370 2 Hex. nut
4 00875950 2 Detent washer
5 00132610 4 Washer
6 00536320 17 Hex. bolt
7 00053750 24 Washer
8 01130230 2 Bush

9 00127290 2 Washer
10 00693010 2 Hex. bolt
11 01031540 2 Protective cap
12 01130240 1 Seat
13 00133700 4 Hex. bolt
14 00051510 12 Hex. nut
15 00733400 4 Spacer bushing
16 00042900 4 Washer
17 00053110 4 Hex. bolt
18 00053090 4 Hex. bolt
19 03003140 1 Holder, l.h.
20 01130250 1 Covering, l.h.
21 00121730 2 Casement fastener
22 00853700 2 Bolt
23 03003110 2 Plate
24 00053710 6 Washer
25 00961490 13 Screw
26 03003300 1 Holder seat
27 03003150 1 Holder, r.h.
28 01130260 1 Covering, r.h.
29 01130270 2 Casement fastener
30 01130280 1 Holder, r.h.
31 00740310 8 Detent washer
32 01130290 1 Holder, l.h.
33 01134330 1 Seat contact switch
34 01134810 1 Insulation mat

54

Motor - Chassis

55

Item PN Qty.

1 03003360
2 00053080
3 00740090
4 03003370
5 00051520
6 00053730
7 00126010
8 00135120

9 00748300
10 00053050
11 00053090
12 00053750
13 00051510
14 01131280
15 01131290
16 00874340
17 00053010
18 01131300
19 01092910
20 03003380
21 00730940
22 03003390

1 Chassis
2 Hex.bolt
6 Detent washer
1 Battery console
3 Hex.nut
2 Washer
1 Countersunk screw
1 Washer
1 Cable clamb
2 Hex.bolt
6 Hex.bolt
6 Washer
4 Hex.nut
1 Drive belt
1 Drive belt pulley
1 Washer
5 Hex.bolt
1 Drive belt
1 Filister head screw
1 Console
4 Detent washer

1 Holder
23 01131310 1 Motor
24 01131670 1 Carbon brush
25 01131660 1 Thermal relay
26 00054260 1 Adjusting spring
27 00864520 1 Cup square bolt
28 00042900 1 Washer

56

Electrical equipment

57

Item PN Qty.

1 01075720
2 00053730
3 00051520
4 00053050
6 01131430
7 00053330
8 00135120

9 00500360
10 00733630
11 00906120
13 00152060
14 00022200
15 00553740
16 00101580
17 00733650
18 00106050

1 Device plug
2 Washer
2 Hex.nut
1 Hex.bolt
1 Dust cover
2 Hex.nut
2 Washer
1 Fuse link
1 Fuse link
3 Fuse link
1 Fuse link
2 Hex.nut
2 Washer
2 Fillister head screw
7 Fuse holder
2 Rubber washer

19 00957270 1 Signal transmitter for low-level

discharge
20 00052620
21 00053710
22 00133830
23 00903510

6 Fillister head screw
6 Washer
6 Hex.nut

1 Fuse holder
24 00903550 1 Fuse motor
25 00731550 2 Fillister head screw
26 01131420 1 Solenoid
27 03003420 1 Mounting kit for solenoid
28 01019610 2 Pin housing 15-pole
29 00954570 2 Screw
30 00121440 1 Fuse holder
31 01056100 1 Fuse
32 00053080 4 Hex.bolt
33 00053750 4 Washer
34 00744670 2 Single clamp
35 00965030 3 Relay
36 00108650 2 Fillister head screw
37 00053720 2 Washer
38 00051340 2 Hex.nut
39 00780710 4 Screw base
40 01130760 1 Control system 120A
41 01018100 1 Plug-in housing

58

Group of main sweeper roller

y

59

Item PN Qty.

1 00053080
2 00695300
3 00509180
4 00106300
5 00101660
6 00102410
7 00866720
8 00740290

9 01130830
10 01130840
11 00681570
12 00051520
13 00053840
14 00968190
15 00053750
16 01130850
17 01130860
18 00135560
19 01130870
20 01130880
21 00022340
22 00104480

3 Hex.bolt
3 Washer
2 Distance sleeve
4 Ball bearing
5 Retaining ring
2 Nilos-ring
1 Star handle
1 Detent washer
1 Brush rocker, l.h.
1 Side shield
2 Edge protection

24 Hex.nut

2 Spring washer
2 Toggle
2 Washer
1 Gasket
1 Washer
1 Washer
1 Drag element
1 Centering bush
1 Retaining ring

1 Nilos-ring
23 00706360 1 Ball bearing
24 01130890 1 Shaft
25 03003310 1 Torque shaft
26 00042900 4 Washer
27 00051510 7 Hex.nut
28 00861020 1 Tensioning sleeve
29 01130610 4 Bearing
30 01130900 2 Cup head square neck bolt
31 01130910 2 Retaining strip
32 01130800 1 Brush apron, front
33 01130920 1 Drag element
34 00054260 1 Adjusting spring
35 01130930 1 Strip
36 00053730 12 Washer
37 01130940 1 Cup head square neck bolt
38 00740080 2 Safety washer
39 00557600 2 Hex.bolt
40 00538360 1 Ball bearing
41 00107380 1 Adjusting spring
42 00046500 1 Hex.nut
43 00740310 1 Detent washer
44 01130950 1 Bush
45 01130960 1 Belt pulle
46 00509000 1 Countersunk screw
47 00126330 1 Ball bearing
48 01130970 1 Idler
49 01130980 1 V-belt
50 01130990 1 Belt pulley

60

51 00053550 1 Screw

61

52 01130470 1 Bearing bush
53 01131000 1 Pult spring
54 01131010 1 Holder
55 01131020 1 Holder for idler
56 00053020 1 Hex.bolt
57 01131030 1 Bolt
58 01130820 2 Brush apron
59 01131050 2 Strip
60 00053730 8 Washer
61 01131040 1 Brush apron, rear
62 01130910 1 Strip
63 00243450 1 Clamping strip
64 00740280 6 Detent washer
65 00053330 8 Hex.nut
66 01130810 1 Brush apron, rear

62

Manipulation for brush apron - Lifter for sweeping roller

63

Item PN Qty.

1 01131320 1 Stop angle
2 00740090 2 Detent washer
3 00053080 2 Hex. bolt
4 01131330 1 Bar
5 00854420 1 Retaining washer
6 01131340 1 Pedal bar
7 00051500 1 Hex. nut
8 00051520 2 Hex. nut

9 00526320 2 Hex.bolt
10 01064890 2 Hose
11 00053330 2 Hex. nut
12 00123690 1 Hex. bolt
13 00130290 1 Adjusting shim
14 00925430 2 Fork head
15 00740290 1 Detent washer
16 01131350 1 Filister head screw
17 00151440 1 Forked end
18 00151400 1 ES bolt
19 00740080 3 Safety washer
20 00053090 1 Hex. bolt
21 00041600 2 Hex. bolt
22 01130610 1 Bearing
23 00053750 3 Washer
24 00051510 5 Hex. nut
25 00866720 1 Star handle
26 01050160 1 Hex. nut
27 01131360 1 Tap
28 01131370 1 Spindle
29 01131380 1 Countering latch
30 01131390 1 Draw angle
31 00054690 1 Hex. bolt
32 00733400 1 Spacer bushing
33 00695300 1 Washer
34 00053760 3 Washer
35 00925420 1 ES-bolt
36 00132880 1 Hex. nut
37 03003400 1 Angle
38 00955220 2 Screw
39 00747400 2 Washer
40 00975510 1 Micro switch
41 00022200 2 Hex. nut
42 00109460 1 Hex. bolt
43 00878410 2 Cup head square neck bolt
44 03003410 1 Holder

64

Filter installation

65

Item PN Qty.

1 00051510 4 Hex. nut

2 01131100 4 Bolt

3 01074080 4 Compression spring

4 00042900 8 Washer

5 00027190 4 Grommet

6 01131110 1 Lever

7 00053020 5 Hex. bolt

8 00135120 5 Washer

9 00051520 3 Hex. nut
10 00451220 1 Hose
11 01131410 1 Frame
12 01131120 4 Spacer
13 00045620 2 Tensioning sleeve
14 01131130 1 Frame
15 01131140 1 Bow
16 01130750 1 Plate filter
17 00730940 4 Detent washer
18 01131150 1 U-panel
19 00420290 1 Gasket
20 01131160 1 Annular filter
21 00161240 1 Edge protector
22 00740310 8 Detent washer
23 00045540 8 Socket head cap screw
24 01131170 4 Spacer
25 01131440 2 Socket head cap screw
26 01017660 2 Hex. nut
27 00958770 1 Washer
28 00071450 1 Hex. socket head cap screw
29 00053350 2 Hex. nut
30 00053750 1 Washer
31 00053010 2 Hex. bolt
32 00534470 1 Clamp
33 01131180 1 Holder
34 01131190 2 Grommet
35 01131200 1 Rod
36 01131210 1 Air vent
37 01130560 1 Pull spring
38 01075290 1 Gasket
39 00740360 1 Grommet
40 00023290 1 Retaining washer
41 01131520 1 Actuating cable
42 00830680 1 Hose
43 01000890 1 Shaker motor

66

Dust extraction

67

Item PN Qty.

1 01131510 1 Filter cover

2 00053350 7 Hex. nut

3 00740090 7 Detent washer

4 00053330 4 Hex. nut

5 00740280 4 Detent washer

6 01092780 1 Filister head flange screw

7 00420290 1 Gasket

8 03003430 1 Covering

9 00903480 5 Contersunk screw
10 00730940 4 Detent washer
11 01131840 1 Gasket filter cover
12 01131450 4 Filister head flange screw
13 03003440 1 Housing
14 01131460 1 Threaded bushing
15 01131470 1 Nozzle
16 00157690 5 Hollow disc
17 00127360 2 Countersunk screw
18 00871440 1 Countersunk screw
19 00120130 1 Countersunk screw
20 00135790 3 Hex. nut
21 01131480 1 Air scoop
22 00864230 3 Hex. bolt
23 00059080 2 Countersunk screw
24 00070170 2 Washer
25 00042900 2 Washer
26 00133700 2 Hex. bolt
27 00131610 2 Protective cap
28 00151810 1 Hex.bolt
29 00053750 2 Washer
30 01131490 1 Sheet metall
31 00420290 1 Gasket
32 01131500 1 Plug
33 00104500 1 Hex. bolt
34 01130200 1 Gasket

68

Fan bearing

69

Item PN Qty.

1 00506780 1 Threaded pin

2 01131220 1 Rotating fan

3 01131230 1 Shaft

4 00053010 3 Hex. bolt

5 03003350 1 Bearing plate

6 01131240 1 Bearing bush

7 00740280 3 Detent washer

8 00053330 3 Hex. nut

9 00706360 1 Cylindrical bearing
10 00126320 1 Retaining ring
11 01131250 1 Distance tube
12 00538360 1 Cylindrical bearing
13 01131260 1 Belt pulley
14 00740090 1 Detent washer
15 00022330 1 Hex. nut
16 00074710 2 Hex. nut
17 00740290 1 Detent washer
18 01131270 1 Holder
19 00740090 2 Detent washer
20 00553690 2 Hex. bolt
21 01130970 1 Idler
22 00126330 1 Cylindrical bearing
23 00021800 1 Countersunk screw

70

Dirt hopper - Dirt hopper lifter

71

Item PN Qty.

1 01130050 1 Holder, l.h.

2 00051510 10 Hex. nut

3 00042900 12 Washer

4 00878410 2 Cup square bolt

5 00053750 6 Washer

6 00103300 6 Socket head cap screw

7 01130060 1 Handle

8 01130070 9 Bush

9 01130080 9 Slide bearing bush
10 00101500 2 Countersunk screw
11 01130090 1 Holder, l.h.
12 00053100 2 Hex. bolt
13 01130200 1 Gasket
14 01130300 1 Angle, l.h.
15 00045540 4 Socket head cap screw
16 01130100 1 Plate
17 01130310 1 Angle, r.h.
18 01130110 1 Nut
19 00750430 2 Edge protector profil
20 01130120 1 Sealing plate
21 00077110 1 Hex. bolt
22 01130130 1 Pull spring
23 01130140 1 Holder, r.h.
24 00874930 2 Protective cap
25 01130150 1 Holder, r.h.
26 01130160 1 Plate
27 01130170 4 Bush
28 01130180 2 Handle
29 00078920 4 Saucer head screw
30 01130190 2 Dirt hopper

72

Rear wheel - Brake

73

Item PN Qty.

1 01131060 2 Cap

2 00135350 2 Hex. nut

3 01131070 2 Washer

4 00706370 2 Ball bearing

5 01130770 2 Rear wheel

6 01130350 2 Bowden cable for brake

7 00074710 2 Hex. nut

8 00053760 2 Washer

9 01130780 2 Bush
10 01130790 2 Cup head square neck bolt
11 00281050 2 Ball bearing
12 01131080 2 Brake
13 00053730 2 Washer
14 00051520 2 Hex. nut
15 01131090 2 Axle
16 00740290 8 Detent washer
17 00021130 8 Hex. bolt

74

Lable

75

Item PN Qty.

1 00113140
2 01131550
3
4 01071010
5 01131560
6 01073530

9 00871160
10 01055410
11 01131570
12 01073530

1 Lable brush apron
1 Lable brake
1 Lable, Minuteman
1 Lable instruction manual
1 Lable brake
1 Lable noise performance
1 Lable 24V
1 Lable battery setting
1 Lable high-pressure cleaner
1 Lable

13 01073530 1 Lable cylinder broom wearing

take-up
14 01131590
15 01131600

1 Lable rotating parts
1 Lable battery charging

EC Declaration of Conformity

declares under our sole responsibility
that the product

Kleen Sweep 40R/47R
Type: HM40B/HM47B/HM40BQP

HM47BQP/HM40QP/

HM50QP

to which this declaration relates, corre­sponds to the relevant basic safety and
health requirements of the Directives
98/37/EEC, and to the requirements of
the relevant Directive

For the relevant implementation of the
safety and health requirements mentio­ned in the Directives, the following stan­dard(s) and/or technical specification(s)
has (have) been respected:

EN 60335-2-72
EN 61000-6-3
EN 61000-6-2

Addison (Illinois), 30th Sept. 2004

- 89/336/EEC.

Gregory J. Rau

President

LIMITED WARRANTY

Minuteman International, Inc. warrants to the original purchaser/user that this product is free from defects in workmanship and
materials under normal use and service for a period of one year from date of purchase. In addition, Minuteman International,
Inc. will, at its option, honor labor warranty claims for the first 6 months from date of sale, provided such claims are submitted
through and approved by factory authorized repair stations. Minuteman International, Inc. will, at its option, repair or replace
without charge, except for transportation costs, parts that fail under normal use and service when operated and maintained in
accordance with the applicable operation and instruction manuals.

This warranty does not apply to normal wear, or to items whose life is dependent on their use and care, such as belts, cords,
switches, hoses, rubber parts, electrical motor components or adjustments. Parts not manufactured by Minuteman
International, Inc. such as engines, batteries, battery chargers, hydraulic pumps, and tires are covered by and subject to the
warranties and/or guarantees of their manufacturers. Please contact Minuteman International, Inc. for procedures in warranty
claims against these manufacturers.

Special warning to purchaser -- Use of replacement filters and/or prefilters not manufactured by Minuteman International,
Inc. or its designated licensees, will void all warranties expressed or implied.

A potential health hazard exists without exact original equipment replacement.
All warranteed items become the sole property of Minuteman International, Inc. or its original manufacturer, whichever the

case may be.
Minuteman International, Inc. disclaims any implied warranty, including the warranty of merchantability and the warranty of

fitness for a particular purpose. Minuteman International, Inc. assumes no responsibility for any special, incidental or
consequential damages.

This limited warranty is applicable only in the U.S.A. and Canada, and is extended only to the original user/purchaser of this
product. Customers outside the U.S.A. and Canada should contact their local distributor for export warranty policies.
Minuteman International, Inc. is not responsible for costs or repairs performed by persons other than those specifically
authorized by Minuteman International, Inc. This warranty does not apply to damage from transportation, alterations by
unauthorized persons, misuse or abuse of the equipment, use of non-compatible chemicals, or damage to property, or loss of
income due to malfunctions of the product.

If a difficulty develops with this machine, you should contact the dealer from whom it was purchased.
This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Some states do not

allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long an implied warranty
lasts, so the above exclusions and limitations may not apply to you.

World Headquarters Minuteman Canada, Inc.
Minuteman International, Inc. 2210 Drew Road
111 South Rohlwing Road Mississauga, Ontario
Addison, Illinois 60101 L5S 1B1

[phone] [phone] Form 988060

FAX [phone] FAX [phone] Printed in U.S.A.

02/05

rev. A