Minuteman HM35BQP Operation Manual

Kleen Sweep 35W Model
Sweeper HM35BQP

OPERATION  SERVICE  PARTS  CARE

2

This manual is furnished with each new MINUTEMAN KLEEN SWEEP 35WTM. This provides
the necessary operating and preventive maintenance instructions. Operators must read and
understand this manual before operating or servicing this machine.

This machine was designed to give you excellent performance and efficiency. For best results
and minimal cost, please follow the general guidelines below:
Operate the machine with reasonable care.
Follow the manufacturers suggested maintenance instructions as provided in this booklet.
Use original Minuteman supplied parts.

Technical Specifications

Dimensions and Weight

Length, Total: 54.72" (1.39mm), Width, Total: 31.78" (840mm)
Height Over Handlebar: 40.57" (1030mm)
Weight, Without Batteries: 208lbs (95kg)
Weight, With Batteries: 342lbs (155kg)

Traveling and Sweeping Performance

Speed, Forward: 3mph (4.83km/h)
Sweeping Width, With Side Broom: 34” (850mm)

Sweeping Capacity With Side Broom, Max.: 36.6 sq. ft (3400m

2

)

Theoretical Max Rate of Climb: 15% grade

Filter System

Filter Area: 1.5 ft2 (0.139 m2)
Number of Filter Elements: 1 piece

Dust Extractor Fan

Speed: 2500rpm

Broom Roller

Length / Dia.: 28.61/9.84" (700 / 250mm)
Wear Limit (approx.): 9" (230mm)
Speed: 510rpm
Sweeping Track Width: 2" (50mm)
Rows of Bristles: 10

Side Broom

Diameter: 12.25" (47mm)
Speed: 94rpm

Dirt Hopper

Capacity: 12.5 Gal (47liters)

Tires

Caster Wheel, Front, Dia.: 4.92" (125mm)
Rear Wheels, Dia.: 5.9" (150mm)

Electric Drive System

DC-Motor Voltage: 12V
Power Rating / Speed: 550W / .75 Hp
Current Dissipation: 57A

Noise Emission

Sound pressure level: 64dB (A)

3

4

TABLE OF CONTENTS

Operation, Illustration, Spare Parts, and Maintenance

IMPORTANT SAFETY INSTRUCTIONS ............................................................. 5

INSPECTION ................................................................................................................6

KLEEN SWEEP 35W – HOW IT WORKS..........................................................................8

ASSEMBLY ..................................................................................................................8

INSTALLING / SERVICING THE BATTERIES.......................................................................8

OPERATION OF THE KLEEN SWEEP 35W .......................................................................9

CONTROLS........................................................................................................ 10

HOW TO USE THE KLEEN SWEEP 35W........................................................................11

SWEEPING WITH THE KLEEN SWEEP 35W....................................................................11

EMPTY DIRT HOPPER................................................................................................. 12

TRACTION DRIVE.......................................................................................................12

REPLACE BROOM ROLLER..........................................................................................12

ADJUST SWEEPING TRACK.........................................................................................13

REPLACING THE SIDE BROOM.....................................................................................13

REPLACING THE SIDE BROOM V-BELT.........................................................................14

FILTER SYSTEM – DUST EXTRACTOR ..........................................................................14

MAINTENANCE................................................................................................. 16

EXPLODED VIEWS ........................ FEHLER! TEXTMARKE NICHT DEFINIERT.

TRACTION DRIVE...............................................FEHLER! TEXTMARKE NICHT DEFINIERT.9

TRAVEL DRIVE ..........................................................................................................23

CHASSIS - COVERING ................................................................................................25

STEERING HANDLE ....................................................................................................29

SWEEP ROLLER WITH TRAVEL DRIVE ..........................................................................31

FILTER INSTALLATION.................................................................................................35

LIFTER HOPPER ........................................................................................................37

SIDE BRUSH DRIVE....................................................................................................39

CIRCUIT DIAGRAM........................................................................................... 40

WIRING DIAGRAM............................................................................................ 41

LIMITED WARANTY.......................................................................................... 42

5

IMPORTANT SAFETY INSTRUCTIONS
Operators must read and understand this manual before operating or maintaining this
machine.
Do not operate this machine in flammable or explosive areas.

The following information below may cause a potential hazard to the operator and equipment.
Read this manual carefully and be aware when these conditions can exist. Take necessary
steps to locate all safety devices on the machine and train the personnel operating the
machine. Report any machine damage or faulty operation immediately. Do not use machine

if it is not in proper operating condition.

FOR SAFETY DURING OPERATION:

Keep hands and feet clear of moving parts while machine is in operation.
Make sure all safety devices are in place and operate properly. All covers, doors and latches

must be closed and fastened before use.
During operation, attention should be paid to other persons in the work area and especially if

small children are present.
Electric motors and components can cause an explosion when operated near explosive

materials or vapor. Do not operate this machine near flammable materials such as solvents,
thinners, fuels, grain dust, etc.

Store or park this machine on a level surface only, with parking brake engaged. To prevent
unauthorized use, machine should be stored or parked with the key removed.

This machine is designed for level operation only. Do not operate on ramps or inclines over
15% grade.

This machine is not suitable for picking up hazardous dusts.
Use caution when moving this machine into areas that are below freezing temperatures. Any

water in the tanks or hoses can cause damage to the machine.

FOR SAFETY WHEN SERVICING or MAINTAINING MACHINE:

For safety reasons, the engine hood is equipped with a safety switch. Function of this safety
switch must not be bypassed.

Stop on level surface.
Disconnect the power to the machine when charging batteries or during installation or removal

of brushes.
Avoid moving parts. Do not wear loose jackets, shirts, or sleeves when working on machine.

6

Avoid contact with battery acid. Battery acid can cause burns. When working on or around
batteries, wear protective clothing and safety glasses. Remove metal jewelry. Do not lay tools
or metal objects on top of batteries.

Charging batteries generates explosive gasses. Do not charge batteries when open flames
or sparks are present. Do not smoke. Make sure the charger is turned off before
disconnecting it from the machine.
Charge the batteries in a well-ventilated area with the battery cover removed completely.

Do not clean machine with a pressure washer.
Authorized personnel must perform repairs and maintenance. Use Minuteman supplied

replacement parts.

SAVE THESE INSTRUCTIONS
Proper Use

The Kleen Sweep 35W vacuum sweeper has been designed exclusively for sweeping floor
surfaces, including production facilities, warehouses, parking areas, and pedestrian areas, to
collect dry and moist matter. Whatever sort of use beyond the specified range will be deemed
improper use; the manufacturer cannot be held liable for consequential damage. The term of
proper use also includes compliance with the manufacturer's instructions about operation,
maintenance and repair. The Kleen Sweep 35W may be used, serviced and repaired by
persons only that are familiar with the machine and are aware of possible hazards.

Inspection

Carefully unpack and inspect your Kleen Sweep 35W for shipping damage. Follow unpacking
instructions on shipping pallet. Each unit has been tested and thoroughly inspected before
shipment. Any damage is the responsibility of the delivery carrier who should be notified
immediately.

Electrical

This machine is battery operated and designed to operate on 12 volts DC (2) 6-volt batteries.

Batteries

The recommended batteries are rated 275Ah (Minuteman P/N 956740).
We do not recommend mixing AMP hour capacities. Any alternate battery sets can be used if
they equal physical size and capacity.

Operator Responsibility

Read this manual carefully before operating this machine.
The operator is responsible in taking care of the daily maintenance and check ups of the

machine to keep it in good working condition. The operator must inform the service mechanic
or supervisor when the scheduled maintenance intervals are required as stated in the
MAINTENANCE section of this manual.

7

Special Instructions for Handling Batteries

Never leave batteries in discharged condition for an extended period of time, but re-charge
them as soon as possible. In order to preclude risks to health, eating, smoking and drinking
are forbidden in battery charging stations and rooms. Satisfactory ventilation must exist in the
battery charging area. Batteries must not be connected to or disconnected from the power
supply as long as they are energized. Top up using distilled water only. Never add battery
acid when the cells are in good condition. To avoid leakage currents, make sure that the
batteries are always kept in dry and tidy condition. Protect them against dirtiness, e.g. by
metallic powder. Do not put metallic objects or tools on the batteries. Risk of short circuits and
fuming-off! When handling batteries, wear appropriate protective garments such as protective
gloves and finger-stalls. In particular when checking the acid density, do not use any open
flames (danger of explosion

8

Kleen Sweep 35W – How it Works

The side broom is going to collect dirt out of corners & niches and carries it into the track of the
main broom. Fine dust involved is extracted by a suction fan and held back by a filter. Dust­free only air will exit the machine.

First Operation
Assembly

To reduce the box volume the handlebar is folded forward and the side broom is packed
unassembled. Assemble these items as follows:

• Unfold the handlebar and secure on both sides with the enclosed hex nuts and
washers. Connect the protective caps.

• Mount the screw to connect the traction drive control bow with the control cable.

• Tilt machine back until resting on the handlebar. Attach side broom with bolt. Bolt

should be torque tightened snugly only to avoid damage to the broom hub.

Installing / Servicing the Batteries

B Open the hood

• Pull the key from the key switch

• Open the hood lock (1) at the front side with a

screw-driver

– Slot horizontal = close
– Slot vertical = open

• Tilt the hood upwards

9

Operation of the Kleen Sweep 35W

1. Traction Drive control bow

2. Control lever for side broom

1. Key Switch

2. Pilot Light, Green

1
2

10

Controls

Traction drive control bow
to connect / disconnect wheel drive

• pull bow on handlebar up = engages traction drive

• return bow = disengages traction drive

(machine will stop = safety mode)

1. Hand wheel for broom roller vertical
adjustment

2. Pedal to set parking brake.

Control lever for side broom

Lowers and lifts the side broom

• Lever horizontal = side broom down

• Lever vertical (up) = side broom up

Control lever for dirt hopper

Unlocks the dirt hopper

• Lever RH = unlocked

• Lever vertical (up) = locked

Rotary knob for suction fan flap

Opens and closes the suction fan flap

• Rotate knob CW = close flap

• Rotate knob CCW = open flap

Note: keep suction fan flap closed when working on wet floors or
with wet matter.

11

Pilot light, GREEN

Turns ON, when Key switch is ON

Key-switch

Connect and disconnect the drive motor and to secure the machine against unauthorized use.

How to Use the Kleen Sweep 35W
Turn motor ON and OFF

• Turn key-switch to “I“ = electric motor runs

• Turn key-switch to “0“ = electric motor stops

Sweeping with the Kleen Sweep 35W

• Start / switch-on

• Open dust extractor fan flap

Note: always keep dust extractor fan flap closed, when sweeping wet areas or wet matter

• Lower side broom

• Actuate traction drive control bow

• Empty dirt hopper as required

Key-switch

Turn ignition ON/OFF, secures machine against unauthorized use
0 = OFF
I = ON

Hand wheel for Main Broom Adjustment

Adjust roller brush load (sweeping track width). Best setting is 2”
(50mm).

• Turn Hand wheel CW = Reduced track width (low brush load)

• Turn Hand wheel CCW = Extended track width (high brush

12

Empty Dirt hopper

Traction Drive

The traction drive system uses a friction wheel (1) and a V-belt (2) driving the wheel axle.
When actuating the traction drive control lever, the friction wheel arm (3) with its friction wheel
(1) is pressed against the drive shaft (7), thus allowing power transmission. Note: dust
extractor fan and side broom will rotate as soon as motor is running. Keep hands and fingers
away from any moving parts to avoid injury.

Replace Broom Roller

The broom roller bears 10 rows of bristles and consists of 4 halves. A new broom is 9.8" dia.
(250mm). The broom roller should be replaced when reaching a dia. of 9" (230 approx. mm) to
function properly.

To remove the broom roller:

• Tilt the Kleen Sweep 35W back on the handlebar, as shown. Remove 4 ea. cylinder
Hexagon screws, rotate roller through 180, and remove cylinder Hexagon screws from

1 Dirt hopper control lever 2 Latch
3 Bar for dirt hopper wheels 4 Dirt hopper

• Depress lever (1) to the right to unlock

• Hold dirt hopper by its handle (3) and

pull to the rear, empty hopper

• Slide dirt hopper into opening, exert
pressure against latch (2) until click is
audible, to ensure the dirt hopper is
installed in place.

1. Friction wheel

2. V-belt

3. Friction wheel arm

4. Cocking roller for broom roller drive

5. V-belt for broom roller drive

6. Control cable for friction wheel arm

7. Drive shaft for traction drive, broom roller
and side broom drive assy’s.

13

the other half. Pull drive pin out of broom shaft. For installation, reverse the above
sequence of operations.

Adjust Sweeping Track

In case of broom roller wear and after replacing the roller broom, adjust sweeping pattern as
follows:

• Start the machine and rotate broom roller for a short period of time (static)

• Lift front end of machine and pull back.

• If adjusted properly, a parallel line of sweep is visible on the ground (sweeping track).

This sweeping track width is adjusted to approx. 2" (50 mm) by rotating the hand wheel
CW or CCW. Sealing strips (1 to 4) have to be inspected for wear in regular intervals
and replaced as required. Sealing strips slightly should touch the ground.

Replacing the Side Broom

• Tilt the Kleen Sweep 35W back on its handlebar (also refer to previous section, "replace
broom roller")

• Remove attaching bolt (1) underneath side broom

• Pull-off side broom

• Plug-on new side broom and secure; torque attaching bolt light tight only, to avoid

damage to the broom hub.

1. Sealing Strip, Forward

2. Sealing Strip, Right Hand

3. Sealing Strip, Rear

4. Sealing Strip, Left Hand

5. Broom Roller

14

Replacing the Side Broom V-Belt

• Tilt the Kleen Sweep 35W back on its handlebar (refer to section, “Replace Broom
Roller”)

• Remove hood (3 ea. Screws)

• Lift side broom and uncock round belt

• Remove round belt and assemble new one.

• NOTE: Refer to direction arrow.

Filter System – Dust Extractor

fine dust in the broom housing is suctioned through a filter module by the dust extractor fan.
The filter module (1) is located in the rear part of the machine and is removed as follows:

1 side broom attaching bolt
2 round belt for side broom drive
3 V-belt for broom roller drive

4 Round belt
5 Pulley

15

• Disconnect Power

• Remove dirt hopper

• Unhook straps (2) at top end and remove filter module (1)

• Carefully shake filter clean or clean with vacuum cleaner (do not damage filter element)

• Re-assemble filter module in true position (arrow towards machine) and re-attach straps

• Install dirt hopper

1. Filter Module

2. Straps

16

Maintenance

Compliance with our recommended maintenance and service schedule will guarantee a
dependable machine all the time. It is better and cheaper to take precautions instead of facing
costly repair work. If your in-house facilities are unable to perform the work per maintenance
schedule, your authorized distributor will be glad to conclude a maintenance agreement with
you. For all inquiries or parts orders, always specify chassis and motor numbers as printed on
the data plate. The data plate is located on the left side under the hood of the handlebar. When
performing cleaning or service work or replacing parts, stop the motor, pull ignition key and
disconnect the power. Use adequate tooling for maintenance, servicing and adjustment jobs
only. As far as safety is concerned, spare parts will at least be of the same quality as genuine
parts. When working on the electrical system, disconnect battery plug.

Per Service Hours

Daily

50 100 200

Empty dirt hopper, clean
the guide edges inside the
chassis

Check broom roller and
side broom for wear and
foreign matter (e.g. Tape,
Wire), replace as required

Charge Batteries

Check sweeping track
width, adjust as required
Check all sealing strips for
appearance, replace as
required. Strip tips should
slightly tough the floor;
adjust as required

Check drive belts for wheel,
extractor fan, broom roller
and side broom for
appearance and wear,
adjust tension or replace as
required

Check traction drive control
cable, adjust as required

Check dust extractor and
filter system for good seal,
replace as required

Check dust extractor fan
and flap for function

Check dirt hopper lock

Clean Motor, Check carbon
brushes for ease of
movement and wear, clean
as required

17

Exploded views

18

19

Traction Drive

Bild Best.-Nr. Stck. Teilbezeichnung Description
Item PN Qty.
Rép. Réf. No. Ot é.

1 10-450 5 6kt-Schraube Hex. bolt
2 73-094 8 Sperrkantscheibe Detent washer
3 05-309 3 6kt-Schraube Hex. bolt
4 04-290 1 Scheibe Washer
5 53-168 1 Riemenscheibe Belt pulley
6 53-173 1 Bolzen Bolt
7 13-512 2 Scheibe Washer
8 70-541 1 Kugellager Ball bearing

9 05-150 1 6kt-Mutter Hex. nut
10 15-518 3 Paßscheibe Adjusting shim
11 02-223 1 Sicherungsring Retaining ring
12 04-652 2 Scheibe Washer
13 74-590 1 Riemenscheibe Belt pulley
14 71-224 1 Riemen Conti-V Belt conti-V
15 13-375 1 Kontrolleuchte, grün Pilot lamp, green
16 101-426 1 Glühlampe Bulb
17 107-492 1 Verschlussstopfen Plug
18 02-171 1 Schlüsselschalter Key switch
19 05-308 6 6kt-Schraube Hex. bolt
20 66-168 1 Lüfterrad Fan wheel
21 90-355 1 Sicherung Fuse
22 74-468 1 Magnetschalter Ignition switch

23 90-351 1 Sicherungshalter Fuse holder
24 15-283 1 Klemmblock Clamping block
25 52-591 2 Schutzkappe Protective cap
26 05-134 3 6kt-Mutter Hex. nut
27 32-192 1 Halterahmen Hold frame
28 13-383 2 6kt-Mutter Hex. nut
29 50-956 1 Sicherungsgehäuse Fuse box
30 90-612 1 Stecksicherung Fuse link
31 12-632 2 Sicherungsring Retaining ring
32 70-636 2 Kugellager Ball bearing
33 02-234 1 Sicherungsring Retaining ring
34 05-426 1 Paßfeder Adjusting spring

20

21

Traction Drive

Bild Best.-Nr. Stck. Teilbezeichnung Description
Item PN Qty.
Rép. Réf. No. Ot é.

35 105-477 1 Batteriewanne Battery tray
36 107-555 1 Batteriestecker Connector
37 92-761 1 Schalter Switch

39 05-375 8 Scheibe Washer
40 05-151 4 6kt-Mutter Hex. nut
41 08-365 1 Gehäuse für Stecker Plug housing

42 08-364 9 Gehäuse für Hülse Socket housing
43 05-281 2 6kt.Mutter Hex. Nut

44 55-967 1 Flachsteckhülse Flat connector sleeve
45 12-101 6 Kabelbinder Cable tie
46 71-223 1 Elektromotor Electro motor
47 12-115 3 Kabelbinder Cable tie
48 53-172 1 Welle Shaft

49 12-628 1 Paßfeder Adjusting spring
50 55-715 2 Scheibe Washer

51 05-152 2 6kt-Mutter Hex. nut
52 02-720 2 Linsenschraube Fillister-head screw
53 05-373 2 Scheibe Washer
54 95-877 6 Scheibe Washer
55 05-329 2 6kt-Schraube Hex. bolt
56 05-333 4 6kt-Mutter Hex. nut
57 05-301 4 6kt-Schraube Hex. bolt
58 05-371 2 Scheibe Washer
59 02-218 1 6kt.-Schraube Hex. bolt
60 55-374 1 Scheibe Washer
61 02-220 1 6kt-Mutter Hex. nut
63 87-667 4 Kohlebürste Carbon brush
64 55-552 2 Scheibe Washer
67 12-640 1 Kabelschuh Ring terminal
68 74-589 1 Schlüssel Key
69 73-365 1 Sicherungshalter Fuse holder

22

23

Travel Drive

Bild Best.-Nr. Stck. Teilbezeichnung Description
Item PN Qty.
Rép. Réf. No. Ot é.

1 105-100 1 Hebel Lever
2 85-157 1 Gabelkopf Fork head
3 05-303 1 6kt-Schraube Hex. bolt
4 105-102 1 Bolzen Bolt
5 04-656 2 DU-Buchse DU-Bushing
6 105-101 1 Halter Holder
7 05-378 1 Scheibe Washer
8 02-234 1 Sicherungsring Retaining ring
9 05-308 6 6kt-Schraube Hex. bolt
10 05-341 2 Federring Lock washer
11 52-926 4 Senkschraube Countersunk screw
12 07-244 1 Sicherungsring Retaining ring
13 12-483 2 Kugellager Ball bearing

14 95-878 1 Felgenhälfte Rim half
15 91-186 1 Reifen Tyre
16 95-879 1 Riemenscheibe Belt pulley
17 91-184 1 Riemen Conti-V Belt conti-V
18 05-152 4 6kt-Mutter Hex. nut
19 92-852 2 Flanschlager Bearing
20 05-373 4 Scheibe Washer
21 05-301 4 6kt-Schraube Hex. bolt
22 52-591 4 Schutzkappe Protective cap

23 04-159 1 Stützscheibe Back-up disc
24 53-150 1 Riemenscheibe Belt pulley

25 107-043 1 Rad, rechts Wheel, R.H.
26 10-241 2 Nilos-Ring Nilos-ring
27 74-008 2 Sperrkantscheibe Safety washer
28 12-628 1 Paßfeder Adjusting spring
29 107-044 1 Radachse Wheel axle
30 05-335 2 6kt-Mutter Hex. nut
31 05-149 2 6kt-Mutter Hex. nut
32 15-120 2 Scheibe Washer
33 12-568 1 Paßscheibe Adjusting shim
34 05-379 1 Scheibe Washer
35 105-480 1 Wippe Rocker
36 05-431 2 Sicherungsring Retaining ring
37 13-651 2 Stützring Back-up disc
38 04-625 2 Kugellager Ball bearing
39 04-643 2 Paßscheibe Adjusting shim
40 15-370 1 Paßscheibe Adjusting shim
41 105-481 1 Winkel, links Angle, L.H.
42 105-482 1 Winkel, rechts Angle, R.H.
43 04-145 2 Innen ring Inside ring
44 107-042 1 Rad, links Wheel, L.H.

24

25

Chassis – Covering

Bild Best.-Nr. Stck. Teilbezeichnung Description
Item PN Qty.
Rép. Réf. No. Ot é.

1 85-368 2 Lasche Plate
2 15-774 4 Senkschraube Countersunk screw
3 04-455 4 Senkschraube Countersunk screw
4 02-923 2 Scharnier Hinge
5 02-169 1 Zündschalter Ignition switch
6 74-589 1 Schlüssel (Satz) Key (set)
7 107-554 1 Haube Hood
8 105-096 1 Drehriegel Twistlock
9 53-879 1 Sicherungsscheibe Retaining disc
10 105-095 1 Riegelblech Locking plate
11 13-512 6 Scheibe Washer
12 05-301 2 6kt-Schraube Hex. bolt
13 15-467 1 Kugelkopf Ball element
14 53-112 1 Gummibalg Rubber below
15 53-111 1 Haltescheibe Locking disc
16 73-155 2 Linsenschraube Fillister head srew
17 05-371 6 Scheibe Washer
18 15-468 3 Senkschraube Countersunk screw
19 15-769 3 Hohlscheibe Hollow disc
20 07-380 2 Verschlußstopfen Plug
21 04-144 1 Gewindeplatte Threaded plate
22 70-541 1 Kugellager Ball bearing
23 74-008 1 Sperrkantscheibe Safety washer
24 107-409 1 Fahrgestell Chassis
25 04-143 1 Haltewinkel Locking angle
26 13-512 6 Scheibe Washer
27 05-301 3 6kt-Schraube Hex. bolt
28 02-168 2 Dichtleiste Sealing tape
29 05-372 13 Scheibe Washer
30 04-236 13 Hutmutter Cap nut
31 05-341 4 Federring Lock washer
32 05-308 8 6kt-Schraube Hex. bolt
33 13-161 4 Schutzkappe Protective cap
34 05-375 4 Scheibe Washer
35 11-211 1 Lenkrolle Guide roller
36 105-544 1 Halter Holder
37 53-101 2 Klemmleiste Clamping strip
38 105-550 1 Schürze Apron
39 105-549 1 Strebe Strut
40 04-283 1 Erdungskette Earth chain
41 74-009 4 Sperrkantscheibe Detent washer
42 74-036 2 Kabelmuffe Grommet
43 05-373 2 Scheibe Washer
44 105-548 1 Dichtprofil Seal profil

26

27

Chassis – Covering

Bild Best.-Nr. Stck. Teilbezeichnung Description
Item PN Qty.
Rép. Réf. No. Ot é.

45 105-545 1 Halter Holder
46 05-152 3 6kt-Mutter Hex. nut
47 13-383 2 6kt-Mutter Hex. nut
48 05-332 2 6kt-Mutter Hex. nut
49 05-151 2 6kt-Mutter Hex. nut
50 07-423 4 Scheibe Washer
51 53-105 1 Hebel Lever
52 53-108 2 Strebe Strut
53 15-280 2 6kt-Schraube Hex. bolt
54 53-107 1 Platte Plate
55 70-531 1 Zugfeder Pull spring
56 105-547 1 Winkel Angle
57 13-485 2 Blechschraube Panel screw
58 73-962 1 Moosgummi Foam rubber
59 105-546 1 Winkel Angle
60 02-880 2 Tülle Bush
61 05-396 4 Linsenblechschraube Raised countersunk head

screw
62 05-311 1 6kt-Schraube Hex. bolt
63 107-338 1 Buchse Bushing
64 05-335 1 6kt-Mutter Hex. nut

Aufkleber Decal

105-540 1 Aufkleber,

Haubenverriegelung

Decal, look guard of hood

73-971 1 Aufkleber, Gebläse Decal, ventilator

73-972 1 Motor, Start M otor, start
107-353 1 Trägerfolie Decal
300-116 1 Aufkleber, Seitenbesen Decal, side broom
113-269 1 Aufkleber 12V Decal, 12V
300-118 1 Aufkleber, Kehrwalze Decal, Sweeper roller
107-171 1 Aufkleber,

Bedienungsanleitung

Decal, instruction manual

300-119 1 Aufkleber, Pfeil Decal
113-159 1 Aufkleber, drehende Teile Decal, rotating parts

28

29

Steering Handle

Bild Best.-Nr. Stck. Teilbezeichnung Description
Item PN Qty.
Rép. Réf. No. Ot é.

1 12-223 1 Kugelknopf Ball end
2 53-161 1 Schalthebel Shift lever

3 05-152 1 6kt-Mutter Hex. nut
4 15-120 1 Scheibe Washer
5 07-790 1 DU-Buchse DU-bushing
6 07-244 2 Sicherungsring Retaining ring
7 105-265 1 Lenkholm Steering handle

8 105-264 1 Griffbügel Bow, handle
9 05-302 1 6kt-Schraube Hex. bolt
10 107-084 1 Bowdenzug Bowden cable
11 53-165 1 Schaltwelle Shift shaft

12 05-373 1 Scheibe Washer
13 53-454 1 Splint Cotter pin
14 24-660 1 Bowdenzug Bowden cable
15 05-333 3 6kt-Mutter Hex. nut
16 15-468 1 Senkschraube Countersunk screw
17 15-769 1 Hohlscheibe Hollow disc
18 05-329 1 6kt-Schraube Hex. bolt
19 52-591 1 Schutzkappe Protective cap

20 05-151 6 6kt-Mutter Hex. nut
21 74-009 4 Sperrkantscheibe Detent washer
22 13-161 2 Schutzkappe Protective cap

23 04-290 2 Scheibe Washer
24 04-140 2 Gleitlagerbuchse Slide bearing bushing

30

31

Sweep Roller with Travel Drive

Bild Best.-Nr. Stck. Teilbezeichnung Description
Item PN Qty.
Rép. Réf. No. Ot é.

1 53-129 1 Riemenscheibe Belt pulley
2 05-758 3 Spannhülse Tensioning sleeve

3 07-654 4 Flachrundschraube Screw
4 92-852 2 Flanschlager Bearing
5 05-373 4 Scheibe Washer
6 05-152 4 6kt-Mutter Hex. nut
7 105-510 1 Welle Shaft
8 53-132 1 Riemenscheibe Belt pulley
9 91-179 1 Riemen Conti-V Belt conti-V
10 15-774 1 Senkschraube Countersunk screw

11 107-113 1 Hebel Lever
12 10-323 2 Sicherungsring Retaining ring
13 12-633 1 Kugellager Ball bearing

14 10-670 2 Scheibe Washer
15 96-769 1 Gleitlager Slide bearing
16 107-415 1 Bolzen Bolt
17 05-372 1 Scheibe Washer
18 05-134 1 6kt-Mutter Hex. nut
19 53-143 1 Platte Plate
20 70-531 1 Zugfeder Pull spring

21 90-607 8 Linsenkopfschraube Raised countersunk head

screw

22 105-503 1 Kehrwalze Sweeper roller
23 105-512 1 Verstellachse Adjusting axle

24 105-511 1 Drehachse Axle of rotation
25 105-508 Besenschwinge, links Brushrocker, L.H.
26 05-375 3 Scheibe Washer
27 05-151 4 6kt-Mutter Hex. nut
28 02-223 2 Sicherungsring Retaining ring
29 70-541 2 Kugellager Ball bearing
30 13-310 4 Sicherungsring Retaining ring
31 53-137 1 Gewindebolzen Threaded bolt
32 15-280 2 6kt-Schraube Hex. bolt
33 105-507 1 Lasche Plate
34 12-607 1 Kugelscheibe Ballwasher
35 73-355 2 6kt.-Mutter Hex. nut
36 48-043 1 Handrad Hand wheel
37 90-608 2 Zylinderstift Cylinder pin
38 105-502 1 Besenwelle Brush shaft
39 105-509 1 Besenschwinge, rechts Brushrocker, R.H.

32

33

Sweep Roller with Travel Drive

Bild Best.-Nr. Stck. Teilbezeichnung Description
Item PN Qty.
Rép. Réf. No. Ot é.

40 53-130 1 Riemenscheibe Belt pulley
41 91-182 1 Riemen Conti-V Belt conti-V
42 53-135 1 Spannrolle Idler pulley

43 04-159 2 Stützscheibe Back-up disc
44 85-546 2 Senkschraube Countersunk screw

45 105-514 2 Gleitlagerbuchse Bushing
46 90-602 2 Paßscheibe Adjusting shim
47 95-924 1 Fächerscheibe Washer
48 50-307 4 Tellerfeder Cup spring
49 15-253 1 Stützscheibe Back-up disc
50 74-009 2 Sperrkantscheibe Detent washer
51 05-309 1 6kt-Schraube Hex. bolt
52 105-513 1 Platte Plate
53 04-562 1 Spannhülse Tensioning sleeve

54 105-515 1 Gleitlagerbuchse Bushing
55 07-471 1 6kt-Mutter Hex. nut
56 107-557 1 Buchse Bushing
57 12-632 1 Sicherungsring Retaining ring

34

35

Filter Installation

Bild Best.-Nr. Stck. Teilbezeichnung Description
Item PN Qty.
Rép. Réf. No. Ot é.

1 15-467 1 Kugelkopf Ball element
2 69-678 1 Hebel Lever
3 28-228 1 Profilschiene Profile bar
4 05-152 1 6kt-Mutter Hex. nut
5 05-310 4 6kt-Schraube Hex. bolt
6 05-375 5 Scheibe Washer
7 02-506 1 Spannstift Tightening pin
8 69-667 1 Schenkelfeder Spring
9 04-680 1 Spiralstift Spiral pin
10 85-442 1 Sicherungsscheibe Retaining washer
11 69-679 1 Halteplatte Hold plate
12 05-151 4 6kt-Mutter Hex. nut
13 05-989 2 Spannband Tightening strap

14 107-276 2 Lasche Plate
15 34-091 1 Plattenfilter Plate filter
16 74-862 2 Tesamoll Tesamoll
17 13-512 6 Scheibe Washer
18 05-396 6 Linsenblechschraube Raised countersunk head

screw

19 96-152 2 Splint Cotter pin
20 05-250 1 Sicherungsblech Locking plate
21 02-061 1 Stützscheibe Back-up disc

22 53-156 1 Klappe Flap
23 53-695 2 Zugfeder Pull spring

24 53-157 1 Drehhebel Turning lever

25 91-197 1 Saugkanal Suction channel
26 53-154 1 Platte Plate
27 107-105 1 Kreuzgriff Star handle

36

37

Lifter Hopper

Bild Best.-Nr. Stck. Teilbezeichnung Description
Item PN Qty.
Rép. Réf. No. Ot é.

1 105-516 1 Bügelgriff Bow handle
2 55-116 2 Senkschraube Countersunk screw
3 105-517 1 Träger Bracket
4 12-601 2 Senkschraube Countersunk screw
5 105-523 2 Gummilasche Rubber strap

6 105-524 1 Gummiabdeckung Rubber covering
7 05-378 2 Scheibe Washer

8 105-522 2 Rad Wheel
9 74-008 2 Sperrkantscheibe Safety washer
10 15-181 2 6kt-Schraube Hex.bolt
11 107-553 1 Schmutzbehälter Lifter hopper
12 10-950 2 Senkschraube Countersunk screw
13 15-769 2 Hohlscheibe Hollow disc
14 53-160 2 Abstandshülse Spacer sleeve
15 53-158 1 Strebe Strut
16 13-579 6 6kt-Mutter Hex. nut
17 13-512 17 Scheibe Washer
18 10-072 5 Scheibe Washer
19 05-152 9 6kt-Mutter Hex. nut
20 52-591 2 Schutzkappe Protective cap

21 105-521 2 Bügelgriff Bow handle
22 15-407 4 6kt-Schraube Hex. bolt
23 105-519 1 Behälter, rechts Hopper, R.H.

24 105-520 1 Behälter, links Hopper, L.H.

38

39

Side Brush Drive

Bild Best.-Nr. Stck. Teilbezeichnung Description
Item PN Qty.
Rép. Réf. No. Ot é.

1 91-194 1 Abdeckhaube Covering hood
2 07-621 3 Hohlscheibe Hollow disc
3 15-774 4 Senkschraube Countersunk screw

4 02-234 1 Sicherungsring Retaining ring
5 70-636 2 Kugellager Ball bearing

6 12-632 2 Sicherungsring Retaining ring
7 91-192 1 Besenarm Brush arm
8 53-117 1 Welle Shaft
9 05-152 2 6kt-Mutter Hex. nut
10 10-176 2 Paßscheibe Adjusting shim
11 53-120 1 Riemenscheibe Belt pulley
12 10-145 1 Sicherungsring Retaining ring
13 67-089 1 Abweisteller Fleeting plate
15 01-073 1 Seitenbesen Side brush
16 05-304 1 6kt-Schraube Hex. bolt
17 96-749 1 Paßfeder Adjusting spring

18 05-333 1 6kt-Mutter Hex. nut
19 05-340 1 Federring Lock washer
20 53-122 2 Seilrolle Rope pulley
21 53-124 1 Bolzen Bolt
22 10-323 1 Sicherungsring Retaining ring
23 10-670 1 Scheibe Washer
24 10-696 2 DU-Buchse DU-bushing
25 53-113 1 Steckbolzen Socket pin
26 05-372 1 Scheibe Washer
27 05-134 1 6kt-Mutter Hex. nut
28 10-179 1 Schraube Screw
29 13-579 1 6kt-Mutter Hex. nut
30 05-373 1 Scheibe Washer
31 91-177 1 Rundriemen Round belt
32 90-602 1 Paßscheibe Adjusting shim

40

Circuit Diagram

41

Wiring Diagram

42

LIMITED WARRANTY

Minuteman International, Inc. warrants to the original purchaser/user that this product is free from defects in workmanship and
materials under normal use and service for a period of one year from date of purchase. In addition, Minuteman International,
Inc. will, at its option, honor labor warranty claims for the first 6 months from date of sale, provided such claims are submitted
through and approved by factory authorized repair stations. Minuteman International, Inc. will, at its option, repair or replace
without charge, except for transportation costs, parts that fail under normal use and service when operated and maintained in
accordance with the applicable operation and instruction manuals.

This warranty does not apply to normal wear, or to items whose life is dependent on their use and care, such as belts, cords,
switches, hoses, rubber parts, electrical motor components or adjustments. Parts not manufactured by Minuteman
International, Inc. such as engines, batteries, battery chargers, hydraulic pumps, and tires are covered by and subject to the
warranties and/or guarantees of their manufacturers. Please contact Minuteman International, Inc. for procedures in warranty
claims against these manufacturers.

Special warning to purchaser -- Use of replacement filters and/or prefilters not manufactured by Minuteman International,
Inc. or its designated licensees, will void all warranties expressed or implied.

A potential health hazard exists without exact original equipment replacement.
All warranteed items become the sole property of Minuteman International, Inc. or its original manufacturer, whichever the

case may be.
Minuteman International, Inc. disclaims any implied warranty, including the warranty of merchantability and the warranty of

fitness for a particular purpose. Minuteman International, Inc. assumes no responsibility for any special, incidental or
consequential damages.

This limited warranty is applicable only in the U.S.A. and Canada, and is extended onl y to the original user/purchaser of this
product. Customers outside the U.S.A. and Canada should contact their local distributor for export warranty policies.
Minuteman International, Inc. is not responsible for costs or repairs performed by persons other than those specifically
authorized by Minuteman International, Inc. This warranty does not apply to damage from transportation, alterations by
unauthorized persons, misuse or abuse of the equipment, use of non-compatible chemicals, or damage to property, or loss of
income due to malfunctions of the product.

If a difficulty develops with this machine, you should contact the dealer from whom it was purchased.
This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Some states do not

allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long an implied warranty
lasts, so the above exclusions and limitations may not apply to you.

World Headquarters Minuteman Canada, Inc.
Minuteman International, Inc. 2210 Drew Road
111 South Rohlwing Road Mississauga, Ontario
Addison, Illinois 60101 L5S 1B1

[phone] [phone] Form 988569

FAX [phone] FAX [phone] Printed in U.S.A.

12/04