Minuteman HC8880K, HC9408H, HC9408B, HT8880B Service Manual

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Model:Model:
Model:
Model:Model:
HC8880KHC8880K
HC8880K
HC8880KHC8880K
HC9408H HC9408H
HC9408H
HC9408H HC9408H
HC9408BHC9408B
HC9408B
HC9408BHC9408B
Hi Lo Blower
OPERAOPERA
OPERA
OPERAOPERA
TIONTION
TION
TIONTION
SERVICESERVICE
SERVICE
SERVICESERVICE
PP
P
PP
ARAR
AR
ARAR
TSTS
TS
TSTS
HT8880BHT8880B
HT8880BHT8880B
CARECARE
CARE
CARECARE
Revised 7/05
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Page 3
TT
ABLE OF CONTENTSABLE OF CONTENTS
T
ABLE OF CONTENTS
TT
ABLE OF CONTENTSABLE OF CONTENTS
General Safety Instructions 1 & 2
Warning Decal Placement 3
Assembly Instructions 4, 5
Handle Assembly 6, 7
Blower Assembly HC Series 8
Blower Assembly HT Series 9
Engine Assembly 10, 11, 12
Warranty Back Cover
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IMPORIMPOR
IMPOR
IMPORIMPOR
TT
ANTANT
T
ANT
TT
ANTANT
SAFETY SAFETY
SAFETY
SAFETY SAFETY
INSTRUCTIONS INSTRUCTIONS
INSTRUCTIONS
INSTRUCTIONS INSTRUCTIONS
READ READ
READ
READ READ
WW
ARNINGARNING
W
ARNING
WW
ARNINGARNING
• To prevent personal injury or property damage, do not attempt to start engine until all assembly steps are complete and you have read and understand the safety and operating instructions in this manual.
• Under California, and under laws of several other states, you are not permitted to operation internal combustion’s engine using hydrocarbon fuels on any forest covered, brush covered, or grass covered land, or on land with grain, hay, or other flammable agricultural crop, without an engine spark arrester in continuous effective working order.
• The engine on your power equipment, like most outdoor power equipment, is an internal combustion en­gine that burns gasoline, a hydrocarbon fuel. Therefore, your power equipment must be equipped with a spark arrester muffler in continuous effective working order. The spark arrester must be attached to the engine exhaust system in such a manner that flames or heat from the system will not ignite flammable material. Failure of the owner/operator of the equipment to comply with this regulation is a misdemeanor under California law, and may also be a violation of other state and/or federal regulations, laws, ordinances, or codes. Contact your local fire marshal or forest service for specific information about what regulations apply in your area.
• Wear approved safety glasses when operating this equipment. The operation of any powered machine can result in foreign objects being thrown by high-speed rotating parts.
• Wear work gloves, sturdy footwear, and hearing protection when operating this equipment.
• Remove hearing protection and watch for traffic when operating near, or when crossing roadways.
• Before inspecting or servicing any part of equipment, shut off engine, disconnect spark plug wire from spark plug, and make sure that all moving parts have come to a complete stop. Be aware that rotating blades slow down gradually after engine is shut off.
• Exercise extreme caution on slopes and avoid excessively steep slopes.
• Never leave equipment unattended when engine is running. Shut off engine and disconnect spark plug wire from spark plug before leaving equipment.
• Do not blow any burning or smoldering materials such as cigars, cigarettes, ashes or cinders.
• Do not blow areas that have been recently treated with fertilizers, pesticides or herbicides. Follow chemical manufacturer’s safety instructions regarding contact with treated areas.
• Never allow children or untrained adults to operate this equipment.
• Keep the area of operation clear of all persons, particularly small children, and pets. Keep bystanders at least 25 feet away from the area of operation.
• Do not run engine in an enclosed area. Engine exhaust contains carbon monoxide gas, a deadly poison that is odorless, colorless, and tasteless. Do not operate this equipment near buildings, windows, or air conditioners.
• Do not allow hands or any other part of the body or clothing inside the vacuum inlet.
• Do not start engine or operate this equipment with any safety guards or housing removed.
ALLALL
ALL
ALLALL
INSTRUCTIONS BEFORE USING INSTRUCTIONS BEFORE USING
INSTRUCTIONS BEFORE USING
INSTRUCTIONS BEFORE USING INSTRUCTIONS BEFORE USING
DANGERDANGER
DANGER
DANGERDANGER
Gasoline is highly flammable and its vapors are explosive. To prevent personal injury or property damage:
• Do not add fuel if engine is running or still hot from recent operation. Allow engine to cool for at least three minutes.
• Do not fill fuel tank indoors. After filling, wipe up any spills and move away from gasoline fumes before starting engine.
• Do not allow open flame, matches, or smoking in area.
• Fill fuel tank with fresh, clean unleaded regular automotive gasoline, (leaded regular and unleaded or leaded premium grades of gasoline are acceptable substitutes).
• Do not mix oil with gasoline.
• Clean the area around the fuel fill cap and remove the cap from the fuel tank. Insert a clean funnel into the fuel tank.
• Fill the tank to 1/2 inch below the bottom of the filter neck to provide space for any fuel expansion.
• Reinstall the fuel fill cap securely and wipe up any spilled gasoline.
SASA
VE VE
SA
VE
SASA
VE VE
THESE INSTRUCTIONSTHESE INSTRUCTIONS
THESE INSTRUCTIONS
THESE INSTRUCTIONSTHESE INSTRUCTIONS
1
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SAFETY DECALSSAFETY DECALS
SAFETY DECALS
SAFETY DECALSSAFETY DECALS
2
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ASSEMBLASSEMBL
ASSEMBL
ASSEMBLASSEMBL
UNPUNP
ACKINGACKING
UNP
ACKING
UNPUNP
ACKINGACKING
1. Remove all loose items from the carton.
2. Do not discard the carton or inserts until the unit is completely assembled.
ASSEMBLING WHEELSASSEMBLING WHEELS
ASSEMBLING WHEELS
ASSEMBLING WHEELSASSEMBLING WHEELS
1. Remove the cotter pin from each end of axle. Also remove one
flatwasher from each side.
2. Lift unit and assemble wheels to axles. Replace flatwashers and
cotter pins.
NOTE:
the outside. Apply a good grade of grease to wheels before operating unit.
NOTE:
for reference to number used in the following instructions.
Wheels must be assembled with grease fitting in hub to
See Handle Assembly on Page 7 of this owner’s guide
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INSTRUCTIONS INSTRUCTIONS
Y
INSTRUCTIONS
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INSTRUCTIONS INSTRUCTIONS
HANDLE HANDLE
HANDLE
HANDLE HANDLE
1. Remove hex head bolts (20) and hex lock nuts (29) from
the bottoms of the upper handles (1) and (2).
2. Place upper handles (1) and (2) over the ends of the
middle handles (3).
3. Align the lower holes in both upper and middle handles.
Replace hex head bolts (20), removed in Step 1, to each of the lower holes.
4. Lift handles until the back braces (4) can be assembled
to bolts (20) assembled in Step 3. Assemble hex lock nuts (29). DO NOT TIGHTEN.
5. Align the upper holes in both upper and middle handles.
Assemble the remaining two hex head bolts (20) and hex lock nuts (29). DO NOT TIGHTEN.
NOTE:
been left loose to allow movement between the holes and the bolts. Do not bend tubing to accomplish proper alignment.
6. Once handles are aligned, tighten all hex lock nuts (29).
NOTE:
may be necessary to collapse the tubing SLIGHTLY to accomplish this.
ASSEMBLASSEMBL
ASSEMBL
ASSEMBLASSEMBL
Check alignment of handle. The hex lock nuts have
Nuts should be tightened enough that at least two of the bolt threads extend through the nut. It
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THROTTLE HOOKUPTHROTTLE HOOKUP
THROTTLE HOOKUP
THROTTLE HOOKUPTHROTTLE HOOKUP
1. Remove throttle control assembly from shipping
position.
2. Straighten the throttle cable out and run it up the left
hand handles (2) and (3).
3. Attach the throttle control (8) to the upper left hand
handle (2) with the two oval head screws (25) and hex nuts (28) furnished.
4. Attach snap-on clamps (17) to handle to secure
throttle cable.
5. Make sure no bends are less than 8" radius.
3. Whenever the terms left or right hand, or “L” and “R”,
are used, it means from a position standing behind the unit facing forward. All hardware is on the unit in its proper location.
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ASSEMBLASSEMBL
ASSEMBL
ASSEMBLASSEMBL
ASSEMBLING DEFLECTOR CONTROL ROD HC MODELASSEMBLING DEFLECTOR CONTROL ROD HC MODEL
ASSEMBLING DEFLECTOR CONTROL ROD HC MODEL
ASSEMBLING DEFLECTOR CONTROL ROD HC MODELASSEMBLING DEFLECTOR CONTROL ROD HC MODEL
1. Remove the contour head bolt (23) lockwasher (26)
and hex nut (27) from lower end of upper control rod (10).
2. Place lower end of upper control rod (10) down
through hole in bracket (9) on upper cross bar (5).
3. Lift free end of lower control rod (11) and place inside
lower end of upper control rod (10). Align holes and reassemble hardware from Step 1.
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INSTRUCTIONS INSTRUCTIONS
Y
INSTRUCTIONS
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INSTRUCTIONS INSTRUCTIONS
OPERAOPERA
OPERA
OPERAOPERA
WARNING:
proper type and amount of oil and gas before starting engine.
1. Read engine manual carefully. Be sure to know how to start
2. The unit is designed to operate at full throttle, and will work
3. To clean an area, start at the outer perimeter and blow the
4. When cleaning large areas or if debris is very dense, it may
HC MODELS ONLHC MODELS ONL
HC MODELS ONL
HC MODELS ONLHC MODELS ONL
5. The blower housing can be adjusted to the “Hi” or “Low”
6. Place the blower housing in the “Low Blow” position with the
7. For blowing heavier debris such as wet leaves, twigs and
8. Place the blower housing in the “Hi Blow” position for stacking
TION TION
TION
TION TION
and stop engine operating unit.
effectively by either pushing or pulling.
material toward the center.
be best to split the area into smaller plots and blow the material into several small piles rather than one large one. As the area being cleaned becomes smaller, reduce the engine speed to prevent blowing the collected debris into the area already cleaned.
blowing position depending on the job being performed.
exhaust deflector straight out from side of unit for blowing dry leaves and other light debris.
small sticks, place blower housing in “Low Blow” position with exhaust deflector aimed downward.
leaves in piles or windrows. The exhaust deflector should be adjusted to achieve desired effect.
AND MAINTENANCE INSTRUCTIONSAND MAINTENANCE INSTRUCTIONS
AND MAINTENANCE INSTRUCTIONS
AND MAINTENANCE INSTRUCTIONSAND MAINTENANCE INSTRUCTIONS
The engine contains no oil when shipped. Read the Engine Instruction Manual and add the
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ADJUSTING BLOWER HOUSING “HI or LOW”ADJUSTING BLOWER HOUSING “HI or LOW”
ADJUSTING BLOWER HOUSING “HI or LOW”
ADJUSTING BLOWER HOUSING “HI or LOW”ADJUSTING BLOWER HOUSING “HI or LOW”
CAUTION:
must be shut off and spark plug wire disconnected.
1. Loosen adjusting knob, do not remove, that holds
clamp against pivot ring of blower housing.
2. Pivot blower housing to desired position and tighten
adjusting knob.
NOTE:
control rod assembly.
3. It is possible to control the air flow from the
operating position. Turn exhaust control lever to change deflection on angle of exhaust deflector.
When adjusting blower housing, engine
It is not necessary to detach the deflector
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ASSEMBLASSEMBL
ASSEMBL
ASSEMBLASSEMBL
SHIFT LEVER CONNECTIONSHIFT LEVER CONNECTION
SHIFT LEVER CONNECTION
SHIFT LEVER CONNECTIONSHIFT LEVER CONNECTION
1. Remove cotter pin (18) from upper end of shifter rod (19).
2. Place end of rod thru upper hole in shift lever (13). Small pin in rod will act as a stop.
3. Replace cotter pin (18). Shifter rod (19) should pivot freely in shift lever (13).
4. Secure lower end of shifter rod (19) to shifter plate (20) as outlined above.
5. Pulling shift lever fully to the rear is reverse gear. Moving lever progressively from reverse is
neutral, 1st, 2nd, 3rd, 4th and 5th gears. Securing bracket (12) is slotted on bottom for adjustment if necessary.
NOTE:
Unit will roll freely forward and backwards with the transmission in neutral.
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INSTRUCTIONS INSTRUCTIONS
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INSTRUCTIONS
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INSTRUCTIONS INSTRUCTIONS
CLUTCH CLUTCH
CLUTCH
CLUTCH CLUTCH
1. Remove the snap clamp (26) securing the clutch cable (37) to the left middle handle (12).
2. Run the clutch cable (37) up the right hand upper handle (10) and assemble open loop of spring
(37) through hole in tab of clutch grip (35).
3. Check to make sure the lower end of clutch cable is seated in the nylon pulley (78).
NOTE:
clutch. Follow these instructions carefully to adjust clutch.
4. Loosen the fasteners on wire clamp (40) securing clutch cable (37) to the right middle handle
(12).
5. Slide the black outer sheath of clutch cable (37) up or down so that the metal collar on top of
sheath is 2 1/4 inches down from the center of the hex head bolt (2) securing upper cross brace (1) to handles.
6. Measure down 6 inches from that same bolt and assemble snap clamp (26), removed in Step 1,
to upper handle and clutch cable.
7. Measure up from the bottom of the middle handle (12) to the lowest edge of the wire clamp (40).
This should be 5 1/2 inches.
NOTE:
over cable and handle without pulling or stretching black sheath.
8. Once clamp is properly set, hold in place and tighten fasteners.
9. This should be the correct setting and no further adjustment needed. To check, depress clutch
grip (35), engaging clutch, the cable spring should be, almost or just touching nylon pulley (78).
10. If after inspection or operation the clutch would need adjustment, loosen the fasteners on the wire
clamp (40). Moving the clamp upward on handle and cable will loosen the tension of clutch. Moving the clamp down will tighten clutch.
ASSEMBLASSEMBL
ASSEMBL
ASSEMBLASSEMBL
Proper assembly of the clutch cable is important as it determines the adjustment of the
If adjustment is needed wire clamp (40) should be loosened enough to allow free movement
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AND AND
AND
AND AND
ADJUSTMENTADJUSTMENT
ADJUSTMENT
ADJUSTMENTADJUSTMENT
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TS LISTTS LIST
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TS LISTTS LIST
ItemItem
Item
ItemItem
1 350186 1 Rope Guide 396526 2 363-816 1 Nut-Nyloc 1/2-20 3 380-432-20 2 Cotter Pin 4 66-436-A 1 Roller 5 67-521-A 2 Rollpin 6 69-416-24 1 BLT-Cont HD 1/4-20 x 1.5 7 711316 2 Nut-Hex 1/4-20 ST PL 8 711373 10 Nut-Nyloc 1/4-20 9 711374 2 Nut-Nyloc 5/16-18
10 711506 8 WSR-Flat 5/16 ST PL
11 711544 2 WSR-Helical 1/4 12 712638 2 Nut-Hex 10/24 SS Nyloc 13 69-416-16 1 BLT-Cont HD 1/4-20 x 1 14 712821 2 SCR-THMS 10-24 x 1.25 STPL 15 713005 7 BLT-HH 1/4-20 x 1 1/2 #5 16 713008 1 BLT-HH 1/4-20 x 2 1/4 #5 17 713030 2 BLT-HH 5/16-18 X 1 3/4 #5 18 713031 2 BLT-HH 5/16-18 X 2 #5 19 713069 1 BLT-HH 1/2-20 X 5.5 #5 20 74-135-A 1 Spring 21 80-238-A 4 Insert Bushing Handle 22 80-276-A 2 Snap Mount 23 80-321-C 1 Handle Upper Drilled & FO 24 81-164-A 1 Nylon Washer HC 25 55-161-A 1 WSR-Special 26 81-58-B 1 Crossbar Brace 27 82-149-B 2 Middle Handle HC 28 82-249-B 1 Crossbar Upper HC 29 82-252-A 1 Bracket HC 30 83-18-C 1 Handle Upper 31 83-25-B-36 1 Throttle Cable Assembly 32 88-91-C 1 Chassis Weldment 33 88-94-C 2 Handle Back Brace 34 92-30 1 Decal Trottle 35 945-1216 2 Special Washer 36 713002 4 BLT-HH 1/4-20 x 3/4 #5 37 SA-1581-A 1 Lower Control Rod Assembly 38 SA-231-B 2 Wheel Assembly 39 SA-909-B 1 Upper Control Rod Assembly 40 82-147-B 2 Roller Support Assembly 41 84-259-A 1 Bushing 42 80-232-A 2 Handle Grip Red 43 711512 2 WSR-Flat .75 x 1.37 x .08 44 81-120-A 2 Spacer
Part No.Part No.
Part No.
Part No.Part No.
QtyQty
Qty
QtyQty
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DescriptionDescription
Description
DescriptionDescription
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ItemItem
Item
ItemItem
10 711505 12 WSR-Flat 1/4 11 711506 3 WSR-Flat 5/16 STPL 12 711615 3 Rollpin .12 x .75 13 713002 7 BLT-HH 1/4-20 x 3/4 #5 14 713003 1 BLT-HH 1/4-20 x 1 #5 15 713028 2 BLT-HH 5/16-18 x 1 1/4 #5 16 73-123-C 4 Anti-Wrap Segment 17 73-124-B 2 Exhaust Side Plate 18 73-125-B 2 Exhaust Def Weldment HC
Part No.Part No.
Part No.
Part No.Part No. 1 350177 3 Finger Guard Rod Plated 2 350242 1 Belleville Washer 7/16 3 80-316-C 1 Back Plate Weldment 3A 350420 1 Back Plate Assembly HC-Honda 4 79-51-A 1 Clamp 4A 350422 1 Clamp Bracket 5 370074 6 Hubcap Upright 6 505-416-24 8 Flat Head Screw 7 60-716-24 1 BLT-HH 7/16-20 x 1.5 #5 8 711374 3 Nut-Nyloc 5/16-18 9 711377 4 Nut-Lock 1/4-20
QtyQty
Qty
QtyQty
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Description
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TS LISTTS LIST
TS LIST
TS LISTTS LIST
ItemItem
Item
ItemItem
19 73-126-A 1 Link Exhaust Def 20 73-372-A 1 Spring 21 75-79-A 1 Knob 22 75-80-A 2 Shaft Retainer 23 79-129-C 1 Pivot Ring HC 24 79-67-A 2 Spacer for Kohler 24A 83-193-A 1 Spacer Briggs - Honda 25 79-94-A 1 Fluted Knob for Kohler 25A 350139 1 Knob Briggs - Honda 26 80-101-A 2 Bushing 27 81-120-A 2 Spacer for Kohler 28 82-118-D 1 Blower Housing HC 29 82-121-C 1 Grille HC 30 82-124-A 1 Decal Parker Circle HC 31 82-138-B-3 2 Special Washer 32 82-251-A 1 Universal Joint Assembly 33 SA-1581-A 1 Lower Control Rod Assembly 34 80-144-A 2 Roller Guide 35 73-118-D 1 Fan Assembly HC 36 711373 4 Nut-Nyloc 1/4-20
8
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Part No.
Part No.Part No.
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Description
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ItemItem
Item
ItemItem
1 350177 3 Finger Guard Rod Plated 2 350242 1 Belleville Washer 7/16 3 351-416-18 1 Wing Nut 4 370074 6 Hubcap Upright 5 60-716-20 1 BLT-HH 7/16 x 1 1/4 #5 6 70-416-12 1 Carriage Bolt 7 711377 4 Nut-Lock 1/4-20 8 711505 10 WSR-Flat 1/4 9 711544 9 WSR-Helical 1/4
10 713002 5 BLT-HH 1/4-20 x 3/4 #5
11 713003 8 BLT-HH 1/4-20 x 1 #5 12 73-118-D 1 Fan Assembly HC 13 73-123-C 4 Anti-Wrap Segment 14 82-117-D 1 Blower Housing HT 15 82-121-C 1 Grille HC 16 82-124-A 1 Decal Parker Circle HC 17 82-130-C 1 Exhaust Deflector 18 82-138-B-3 2 Special Washer 19 83-52-C 1 Back Plate 20 711373 1 Nut-Nyloc 1/4-20
Part No.Part No.
Part No.
Part No.Part No.
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LIMITED WLIMITED W
LIMITED W
LIMITED WLIMITED W
The Parker Sweeper Company warrants to the original purchaser/user that this product is free from defects in workmanship and materials under normal use and service for a period of two years from date of purchase. In addition, Parker Sweeper Company will, at its option, honor labor warranty claims for the first 12 months from date of sale, provided such claims are submitted through and approved by factory authorized repair stations. Parker Sweeper Company will, at its option, repair or replace without charge, except for transportation costs, parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals.
This warranty does not apply to normal wear, or to items whose life is dependent on their use and care, such as belts, cords, switches, hoses, rubber parts, electrical motor components or adjustments. Parts not manufactured by Parker Sweeper Company such as engines, batteries, battery chargers, hydraulic pumps, and tires are covered by and subject to the warranties and/or guarantees of their manufacturers. Please contact Parker Sweeper Company for procedures in warranty claims against these manufacturers.
Special warning to purchaserSpecial warning to purchaser
Special warning to purchaser — Use of replacement filters and/or prefilters not manufactured by Parker Sweeper Company
Special warning to purchaserSpecial warning to purchaser or its designated licensees, will void all warranties expressed or implied.
A potential health hazard exists without exact original equipment replacement.
All warranteed items become the sole property of Parker Sweeper Company or its original manufacturer, whichever the case may be.
Parker Sweeper Company disclaims any implied warranty, including the warranty of merchantability and the warranty of fitness for a particular purpose. Parker Sweeper Company assumes no responsibility for any special, incidental or consequential damages.
ARRANTYARRANTY
ARRANTY
ARRANTYARRANTY
This limited warranty is applicable only in the U.S.A. and Canada, and is extended only to the original user/purchaser of this product. Customers outside the U.S.A. and Canada should contact their local distributor for export warranty policies. Parker Sweeper Company is not responsible for costs or repairs performed by persons other than those specifically authorized by Parker Sweeper Company. This warranty does not apply to damage from transportation, alterations by unauthorized persons, misuse or abuse of the equipment, use of non-compatible chemicals, or damage to property, or loss of income due to malfunctions of the product.
If a difficulty develops with this machine, you should contact the dealer from whom it was purchased.
This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Some states do not allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you.
A Member of the Hako Group of Companies
World HeadquartersWorld Headquarters
World Headquarters Minuteman Canada, Inc.
World HeadquartersWorld Headquarters Minuteman International, Inc. 2210 Drew Road 111 South Rohlwing Road Mississauga, Ontario Addison, Illinois 60101 L5S 1B1
Phone 630-627-6900 Phone 905-673-3222 Fax 630-627-1130 Fax 905-673-5161 www.minutemanintl.com
988225
Printed in U.S.A.
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