Minuteman EX12, EX12H Instruction Manual

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Parts and Instruction Manual
EX12 Carpet Extractor
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Table of Contents
Safety Precautions ............................................................................................................................. 1
Grounding Instructions...................................................................................................................... 1
Safety Labels ...................................................................................................................................... 2
Electrical Requirements..................................................................................................................... 2
Machine Components ........................................................................................................................ 2
Machine Set Up................................................................................................................................... 3
Operation............................................................................................................................................. 4
Draining Recovery Tank..................................................................................................................... 4
Machine Maintenance......................................................................................................................... 4
Maintenance.................................................................................................................................... 4
Weekly Maintenance.......................................................................................................................4
Troubleshooting ................................................................................................................................. 5
Storing Machine.................................................................................................................................. 5
Exploded Views .................................................................................................................................. 7
EX12 - Base Assembly.................................................................................................................... 7
EX12 - Solution Tank Assembly ...................................................................................................... 8
EX12 - Recovery Tank Assembly .................................................................................................... 9
EX12 - Bill Of Materials ................................................................................................................. 10
EX12H - Base Assembly............................................................................................................... 11
EX12H - Solution Tank Assembly ..................................................................................................12
EX12H - Recovery Tank Assembly................................................................................................ 13
EX12H - Bill Of Materials .............................................................................................................. 14
Minuteman International Made Simple Commercial Limited Warranty........................................ 15
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Exploded Views
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EX12 - Base Assembly
Parts an d Instructio n Manu al
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EX12 - Solution T ank Assembly
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Parts an d Instructio n Manu al
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EX12 - Recovery Tank Assembly
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Parts an d Instructio n Manu al
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EX12 - Bill Of Materials
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Bill Of Material - EX12
Item Part No. Qty. Description Item Part No. Qty. Description
1 121052 2 cap, ax l e, 1/ 2" 40 121155 2 bolt , 1/ 4-20 x 1-1/ 4" hex head 2 121059 2 wheel, 1 2" 41 121119 2 Bracket, L 070-0 36 3 121167 6 washer, ax l e, c ut 1/2" id 42 121209 1 sol tank , sp eedst er 4 121066 1 axl e , 1/2" x 18 -1/2" , sp, breez e 43 121075 1 bracket , rear, fb/spy 5 121162 12 nut, lock, 1/4 -20, nylon in sert 44 121160 6 washer, 1/ 4" loc k, s/s 6 121157 16 washer, 1/ 4" flat, s /s 45 121076 2 knob , thum b screw, for bracket 7 121175 8 bolt , 1/ 4-20 x 1" hex he ad, s/s 46 121018 1 elbow, b rass, 90 deg, 3 /8" m pt x 3 /8" fmpt 8 121073 2 caste r, 5" 47 121173 2 washer, 11/ 16"id x 1-1/2"od x .075 , s/s
9 1 2120 8 1 base , spee dster 48 121020 1 nippl e, bras s, 3/8" x c l ose 10 121061 2 guard, cooli ng fan, wire 49 121019 1 bush i ng, bras s, 1 /2" m pt x 3/8" fpt, hex 11 121203 8 screw, #1 0 x 5/8" hex head, zinc 50 121012 1 filter, strai n er, 1/ 2" 12 121163 1 nut, lock, 1/2 " s t e el 51 121068 1 bracket , front hi ng e, s p/fb 13 121053 1 fitting, strain relief, cord 52 121202 2 bolt , 1/ 4-20 x 1-1/ 2" hex head, s/s 14 121032 1 power co rd, end, 2 5', 1 4/3 grey 53 121005 2 elbow, b rass, 90 deg, 1 /4" m pt x 1 /4" fpt 15 121181 2 bolt , 1/ 4-20 x 3/ 4" s errated hex flange, zinc 54 121159 4 washer, 9/ 16"id x 1" od, flat , s/s 16 121117 1 plat e , si ng l e m anifold, 6.5" x 9 " 55 121 008 1 nipple, bra ss, 1/4 " m, hex 17 121211 1 mani fold , si ng l e vac 56 121149 1 hose, 3/8" x 17-1/ 2", (OAL), f x -fsw, surge , 1600ps i 18 121154 5 bolt , 1/ 4-20 x 1/ 2" hex h ead, z i nc 57 121177 2 washer, ny l on , 9/16id x 1-1/16od x . 031 19 121038 1 gasket , vacuum motor 58 121007 1 nippl e, bras s, 1/4" x c l ose 20 121125 3 va c sup port, 3 sta ge, 4-1/ 16" 59 121010 1 adapt er, bras s, exte nder, 1/4 " mpt x 1/4" fpt, hex 21 121182 9 bolt , 1/ 4-20 x 1/ 2" s errated hex flange, zinc 60 121004 1 qd, bra ss, 1/4 " f 22 121021 1 va c mot o r, 3 s tage, 115V, tangent ial 61 121069 1 float , 2", ball styl e 23 121042 1 exha ust bo ot, pl ast isol 62 121077 1 elbow, 2 " fl oat 24 121126 1 cuff, 2" 63 121135 1 pipe, pvc, 2" 25 121192 1 va c hos e, 2" , wire rein forc e d 64 121137 1 adapt or, pvc 2, fms l x fmt 26 121051 2 cl amp, hose, 2-1/4 DIA 65 121200 2 gasket , 2" i nlet polyethylene, 3" OD 2.35" ID 27 121196 1 sol h ose, 1 /4" x 24 1/ 2 " , (OA L), f x fs w, 3000psi 66 121055 1 spou t, drai n , 45 degree 28 121014 1 elbow, b rass, 90 deg, 1 /4" m pt x 1 / 4 " mpt 67 121054 1 valve, drain, 1-1/2 " 29 121006 1 bush i ng, bras s, 3/8" mpt x 1/4 " 68 121210 1 vac tank, speeds ter 30 121016 1 adapt er, bras s, 1/2" barb x 3/8" fsw, ba l l end 69 121138 2 inl et, 2" 31 121017 1 elbow, b rass, 90 deg, 1 /2" barb x 3/ 8"mpt 70 121072 2 washer, #8 flat, s/s 32 121064 2 cl amp, hose, 5/16-29/ 32 71 121176 2 s crew, #1 0-32 x 1/ 2" SHCS , all o y 33 121190 1 sol h ose, 1 /2" kuri 10 0psi 72 121063 1 plat e , swi tch, sp, 3 hole 34 121169 4 nut, ke p, #10-32 z i n c 73 121028 2 swi tch, roc ker, 2 position 35 121164 4 screw, #1 0-32 x 1-1/ 4" phi l pan head, z i nc 74 121217 1 gasket , vac lid, 6. 5" i. d 7 .5" o.d 36 121022 1 pump, 100ps i , demand, 115V 75 121 044 1 lid, vac tank, black , 7" 37 121161 2 nut, hex , 1/4-2 0 s/s 76 121174 6 s crew, #8 x 5/ 8 p hi l oval, s/s 38 121158 4 washer, 1/ 4"id x 1"od, flat, s /s 77 121114 1 gasket , 2" i nlet 39 121041 4 washer, buna 1-1/8" od x 3/ 16" id 78 12119 4 1 elbo w, inlet a ssembly 2"
Parts an d Instructio n Manu al
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EX12H - Base Assembly
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Parts an d Instructio n Manu al
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EX12H - Solution T ank Assembly
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Parts an d Instructio n Manu al
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EX12H - Recovery Tank Assembly
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Parts an d Instructio n Manu al
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EX12H - Bill Of Materials
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BILL OF M ATERIAL - EX 12H
ITEM P AR T NO. QTY. DESCRI PTION I T EM PART NO. QTY. DESCRIPTION
1 121163 2 NUT-LOCK 1/2" STEEL 52 121125 3 S UP P ORT-VAC 3 STAGE 4-1/16" 2 121053 2 F ITTING-STRAIN RELIEF CORD 53 121182 9 B OLT-SERRATED 1/4-20 X 1/2" 3 121032 2 CORD-POWER END 25' GRY 54 121021 1 MOTOR-VAC 3 STAGE 115V TANG 4 121052 2 CAP-AXLE 1/2" 55 121042 1 EXHAUST BOOT-PLAST ISOL 5 121059 2 WHEEL-12" 56 121126 1 CUFF-HOSE 2 X 2 WIRE REINFORCED 6 121167 6 WASHER-AXLE CUT 1/2" ID 57 121192 1 HOSE -V A C 2" W IRE REINFORCED 7 121066 1 AXLE-SP 1/2" x 18-1/2" 58 121051 2 CLAMP-HOSE 2-1/4 DIA 8 121208 1 BASE-SPEEDSTER BURGUNDY 59 121209 1 TA NK-S O LU TION S PEEDSTE R BURGUNDY
9 121162 12 NUT-LOCK 1/4-20 NYL INSERT 60 121161 2 NUT-HEX 1/4-20 S/S 10 121157 16 W A S HER-FLAT 1/4" S /S 61 121160 6 WASHER-LOCK 1/4" S /S 11 121175 8 BOLT-HEX HEAD 1/4-20 X 1" S /S 62 121158 4 W A S HER-FLAT 1/4" ID X 1" OD S/ S 12 121073 2 CASTER-5" 63 121041 4 WASHER-BUNA 1-1/8" O. D. x 3/ 16" 13 121023 1 FAN-COOLING 115V 64 121155 2 B OLT-HEX HEAD 1/4-20 X 1-1/4" 14 121061 3 GUARD-COOLING FAN WIRE 65 121119 2 BRACKET-"L" 15 121203 8 SCREW-HEX HEAD #10 X 5/8" ZINC 66 121075 1 BRACKET-REAR FB/SP 16 121152 1 REGULATOR-200 PSI 67 121076 2 KNOB-THUMB SCREW FOR BRACKET 17 121064 8 CLAMP-HOSE 5/ 16-29/ 32 68 121159 8 WASHER-FLAT 9/16" ID X 1" OD 18 121226 1 sol hose, kuriyama, 3/8" 69 121010 3 ADAPTER-BRASS EXTENDER 1/4" 19 121227 2 adapter, brass, 3/ 8" barb x 1/ 4" fsw 70 121018 1 E LB OW-BRASS 90 DEG 3/8" MP T 20 121169 6 NUT-#10-32 ZINC 71 121173 2 WASHER-11/16" ID X 1-1/2"OD X .075 S/S 21 121168 2 SCREW-PHIL PH #10-32 X 3/4" 72 121020 1 NIPPLE-BRASS 3/8" x CLOSE 22 121228 1 bracket, heater mounting, dual 73 121019 1 BUSHING-BRASS 1/2" MPT x 3/8" 23 121074 2 HEATER-ALUMINUM CAST SINGLE 74 121012 1 FILTER-STRAINER 1/2" 24 121095 1 HEATING ROD-600 WATT 115V 75 121068 1 B RA CKE T-FRONT HINGE SP/ F B 25 121030 1 HEATING ROD-1000W 115V 76 121202 2 B OLT-HEX HEA D 1/4-20 X 1-1/2" S/S 26 121035 2 THERMOSTAT- 200 DEG AUTO 1/4" V 77 121008 1 NIPPLE-BRASS 1/4" M HEX 27 121229 8 sc rew, #6 x 3/ 16, phil pan head, s elf-tapping 78 121149 1 HOSE-3/ 8" X 17-1/2" (OAL) 28 121036 2 THERMOSTAT-310 DEG F +/- 10 DEG F MAN 79 121177 2 WASHER-9/16 ID X 1-1/16 X .031 NYLON 29 121005 8 ELBOW-BRASS 90 DEG 1/4" MPT 80 121004 1 QD-BRASS 1/4" F 30 121151 1 HOSE- 3/8" X 6", (OAL) 81 121069 1 FLOAT-BALL STYLE 2" 31 121011 1 TEE-BRASS 1/4" FPT 82 121077 1 ELBOW-2" FLOAT 32 121007 4 NIPPLE-BRASS 1/4" x CLOSE 83 121135 1 PIPE-2" PVC 33 121149 1 HOSE-3/8" X 17-1/2" (OAL) 84 121137 1 ADAPTOR-2" FMSL x FMT PVC 34 121230 1 hose, 3/8" x 9" (OAL), f x f, surge, 1600psi 85 121200 2 GASK E T-2" INLET POLYETHYLENE 3" OD 2.35" ID 35 121164 4 SCREW-PHIL PH #10-32 X 1-1/4" ZINC 86 121054 1 VALVE-DRAIN 1-1/2" 36 121024 1 PUMP-250 PSI BYPASS 115V 87 121055 1 SPOUT-DRAIN 45 DEG 37 121231 1 plug, brass, 1/4"mpt, hex 88 121002 1 ELBOW-INLET ASSY 1-1/2" 38 121131 1 VALVE-PRIME HIGH PRESSURE 89 121114 1 GASKET, 2" INLET 39 121232 1 adapter, brass, 3/8" barb x 1/4"mpt 90 121044 1 LID-VAC TANK 7" BLACK 40 121233 1 sol hose, kuriyama, 3/8" 91 121174 6 SCREW-PHIL OVAL #8 X 5/8 S/S 41 121014 1 ELBOW-BRASS 90 DEG 1/4" MPT 92 121217 1 GASKET-VAC LID 6.5" ID 7.5" OD 42 121234 1 adapter, brass, 1/ 2" barb x 1/ 4" mpt 93 121056 1 F ITTING-INLET PVC 1-1/2" 43 121212 1 HOSE-SOLUTION 1/2" KURI 100 PSI 21" 94 121025 2 LIGHT-RED 250V 44 121104 1 FILTER CUP IN-LINE 95 121029 1 SWITCH-ROCKER 3 POSITION 45 121235 1 sol hose, 1/2" kuri 100psi 96 121028 2 SWITCH-ROCKER 2 POSITION 46 121016 1 REDUCER-BRASS SWIVEL BALL 97 121026 1 LIGHT-INDICATOR 125V AMBER 47 121181 2 BOLT-SERRATED 1/4-20 X 3/4" 98 121176 2 SCREW-SHCS #10-32 X 1/2" ALLOY 48 121117 1 PLATE-SINGLE MANIFOLD 6.5" 99 121072 2 W A S HER-FLAT #8 S/S 49 121154 5 BOLT-HEX HEAD 1/4-20 X 1/2" 100 121138 1 INLET-2" 50 121211 1 MANIFOLD-SINGLE VA C 101 121065 1 PLATE-SW ITCH SP 4 HOLE 51 1 2 10 3 8 1 G ASKET-VAC M O TOR 102 1 2 12 1 0 1 TA NK-V AC SPEEDSTE R BURGUNDY
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