Minuteman ERide26 User Manual

User Manual
E Ride 26 SPORT
988726UMS
Rev * 08/13
Introduction
Preface
Dear customer, Thank you for purchas­ing the Minuteman® E Ride 26 SPORT. The outstanding operational character­istics of the E Ride 26 SPORT should justify the confidence you demonstrated in making this purchase. The E Ride 26 SPORT is a commercial grade rider scrubber machine. It is bat­tery operated and is intended by Min­uteman to be used in accordance with this manual, the labels on the machine itself, as well as applicable federal, state, and local safety and environmen­tal statutes, regulations, and ordinanc­es (collectively the "governmental regulations"), applicable commercial standards, and common sense. . The user's own safety, as well as the safety of others, depends to a great ex­tent on how the E Ride 26 SPORT is op­erated, handled, and maintained. Therefore, as a starting point, this man­ual must be read and understood thor­oughly prior to the machine being switched on for the first time. When op­erating or maintaining the E Ride 26 SPORT, THINK SAFETY FIRST!
This manual provides vital information concerning the safe operation, use, maintenance, and service of the E Ride 26 SPORT. The various safety alert symbols, signal words, and safety mes­sages contained herein are intended to be read in conjunction with each other, as well as with E Ride 26 SPORT la­bels, instruction plates, and applicable governmental regulations. To the extent that any governmental regulations con­flict with the provisions of this instruc­tion manual, such governmental regulations would govern. Your authorized Minuteman dealer would be happy to answer any ques­tions you may have concerning the op­eration or maintenance of the E Ride 26 SPORT or information contained in this manual. If repair or maintenance work is per­formed on the E Ride 26 SPORT, Min­uteman recommends that only genuine replacement parts be used and that such work be performed by qualified in­dividuals.
Proper use
The E Ride 26 SPORT is a vacuum scrubbing machine. Its intended scope of application is for wet cleaning of lev­el, smooth, hard-surfaced floors in ac­cordance with the provisions of this instruction manual, applicable govern­mental regulations, manufacturer spec­ifications, and machine labels (collectively, "proper use"). Using the E Ride 26 SPORT beyond its proper use will be deemed improper use by Minute­man. Minuteman disclaims any liability for any personal injury, property, or oth­er damages of any nature whatsoever, whether special, indirect, consequen­tial, or compensatory, directly or indi­rectly resulting from the improper use of the E Ride 26 SPORT, or uses beyond or inconsistent with the E Ride’s intend­ed scope of application. This disclaimer of liability also extends to modifications to the E Ride 26 SPORT made without Minuteman's prior written consent. The E Ride 26 SPORT should only be
operated, handled, and maintained by persons who are familiar with the ma­chine and have been instructed of the potential hazards associated with such operation, handling, and maintenance.
2
Introduction
Disclaimer: Minuteman disclaims liability for any personal injury, property, or other dam­ages of any nature whatsoever, wheth­er special, indirect, consequential, or compensatory, directly or indirectly re­sulting from the publication, use of, ap­plication, or reliance on this document or, except as expressly set forth in the sales contract for the machine, the op­eration or maintenance of the E Ride 26 SPORT. EXCEPT AS EXPRESSLY SET FORTH IN SUCH SALES CONTRACT, MINUTEMAN MAKES NO WARRAN­TIES, EXPRESS OR IMPLIED, AND SPECIFICALLY DISCLAIMS ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Minuteman disclaims and makes no guaranty or warranty, express or im­plied, as to the accuracy or complete­ness of any information published herein, and disclaims and makes no warranty that the information in this in­struction manual will fulfill any parties' particular purposes or needs. While Minuteman believes that the informa­tion in this manual is accurate, in the
event that technical or typographical er­rors exist in this manual, Minuteman re­serves the right to make changes to subsequent editions of this manual without prior notice to the recipients of this edition. The reader should notify Minuteman if any errors in this manual are suspected. Minuteman does not un­dertake to guarantee the performance of any individual manufacturer or sell­er's products or services by virtue of this instruction manual. In publishing and making this manual available, Minuteman is not undertaking to render professional or other services for or on behalf of any person or entity, nor is Minuteman undertaking to per­form any duty owed by any person or entity to someone else. Anyone using this manual should rely on his or her own independent judgment or, as ap­propriate, seek the advice of a compe­tent professional in determining the exercise of reasonable care in any giv­en circumstance.
Valid as of: August 2013
Minuteman International Inc. 14N845 U.S. ROUTE 20 PINGREE GROVE, IL. 60140 U.S.A.
3
Introduction
Notes on warranty
The terms of the sales contract apply in regard to any product warranties. Min­uteman expressly disclaims all other warranties, either express or implied, of any kind. It should be noted, however, that failure to maintain and service your E Ride 26 SPORT in accordance with its proper use may void the warranty. In this regard, any maintenance work must be performed by an authorized Minuteman service representative and confirmed in the "Maintenance Certifi­cate" - the warranty document. By way of example, the following items are ex­cluded from the E Ride 26 SPORT war­ranty: fuses; normal wear and tear; improper machine handling; damages caused by overloads; unauthorized ma­chine modifications; non-compliance with maintenance instructions or speci­fications; or improperly fitting parts or accessories.
Acceptance of the machine
Upon arrival, check machine for possi­ble damages in transit. Follow unpack­ing instructions on shipping pallet. Each unit has been tested and throughly in­spected before shipment. Any damage is the responsibility of the delivery carri­er who should be notified immediately.
Minuteman International Inc. 14N845 U.S. ROUTE 20 PINGREE GROVE, II. 60140 U.S.A.
4
Table of Contents
Introduction . . . . . . . . . . . . . 2
Preface. . . . . . . . . . . . . . . . . . 2
Proper use . . . . . . . . . . . . . . . 2
Disclaimer. . . . . . . . . . . . . . . . 3
Notes on warranty . . . . . . . . . 4
Acceptance of the machine . . 4
1 Safety Information . . . . . . . . 6
1.1 Safety and Warning Symbols. 6
1.2 General Provisions. . . . . . . . . 7
1.3 Operational Precautions. . . . . 8
1.4 Maintenance Precautions. . . . 9
1.5 Battery and Electrical System
Precautions . . . . . . . . . . . . . 10
1.6 Cleaning Solution Use and Dis-
posal Precautions. . . . . . . . . 11
1.7 Machine Labels . . . . . . . . . . 12
2 Machine Overview . . . . . . . 14
2.1 Front. . . . . . . . . . . . . . . . . . . 14
2.2 Rear . . . . . . . . . . . . . . . . . . . 15
3 Operating Elements . . . . . . 16
3.1 Operating Panel . . . . . . . . . . 16
3.2 Circuit Breaker Panel . . . . . . 20
3.3 Off Aisle Wand Swicth Panel 22
3.4 At the Machine . . . . . . . . . . . 24
4 First Operation . . . . . . . . . . 30
4.1 Instruction. . . . . . . . . . . . . . . 30
4.2 Initial charging procedure. . . 30
4.3 Before Putting into Operation30
4.4 Start Machine. . . . . . . . . . . . 30
4.5 Operation . . . . . . . . . . . . . . . 31
4.6 Stop Machine. . . . . . . . . . . . 32
4.7 After Work . . . . . . . . . . . . . . 32
4.8 Transporting the machine . . 33
4.9 Tie-down points . . . . . . . . . . 33
5 Operation . . . . . . . . . . . . . . 34
5.1 Method of Operation . . . . . . 34
5.1.1 Brush Deck. . . . . . . . . . . . . . 34
5.1.2 Solution Tank . . . . . . . . . . . . 34
5.1.3 Squeegee. . . . . . . . . . . . . . . 35
5.1.4 Recovery Tank. . . . . . . . . . . 35
5.1.5 Batteries. . . . . . . . . . . . . . . . 35
5.1.6 Drive motor. . . . . . . . . . . . . . 35
5.1.7 Options. . . . . . . . . . . . . . . . . 35
6 Technical Data . . . . . . . . . . 36
7 Maintenance and Care. . . . 38
7.1 Minuteman System Mainte-
nance . . . . . . . . . . . . . . . . . . 38
7.2 Maintenance Document . . . . 39
7.3 Maintenance Schedule. . . . . 40
7.4 Battery Systems. . . . . . . . . . 44
7.4.1 Charge Batteries . . . . . . . . . 45
7.4.2 Charger Specifications. . . . . 45
7.4.3 Drive Batteries . . . . . . . . . . . 45
7.4.4 Remove Batteries. . . . . . . . . 45
7.4.5 Install Batteries. . . . . . . . . . . 45
7.4.6 Disposal of Batteries . . . . . . 45
7.5 Solution tank . . . . . . . . . . . . 46
7.5.1 Fill solution tank . . . . . . . . . . 47
7.5.2 Empty solution tank . . . . . . . 47
7.5.3 Solution Filter. . . . . . . . . . . . 47
7.6 Recovery tank . . . . . . . . . . . 48
7.6.1 Empty recovery tank . . . . . . 49
7.6.2 Clean recovery tank. . . . . . . 49
7.6.3 Clean Suction Filter . . . . . . . 49
7.7 Disc brush deck . . . . . . . . . . 50
7.7.1 Clean Brushes . . . . . . . . . . . 50
7.7.2 Change Brushes . . . . . . . . . 50
7.7.3 Change Roller Bumper. . . . . 50
7.7.4 Change side squeegee . . . . 50
7.7.5 Adjust side squeegee. . . . . . 51
7.8 Squeegee. . . . . . . . . . . . . . . 52
7.8.1 Cleaning the Squeegee . . . . 52
7.8.2 Change Squeegee Blades . . 52
7.8.3 Adjusting the Blades . . . . . . 53
7.8.4 Adjusting lift mechanism . . . 55
7.9 Machine lubrication . . . . . . . 56
8 Troubleshooting. . . . . . . . . 58
Warranty. . . . . . . . . . . . . . . . . . . . . 62
5
Safety Information
1 Safety Information
1.1 Safety and Warning Symbols
All paragraphs in this manual referring to your personal safety, the safety of your machine and the environment pro­tection are attributed one of the follow­ing warning symbols:
Safety Symbols Description
WARNING Indicates a hazardous situation which could result in death or serious injury.
NOTICE Indicates a potentially hazardous situation which may result in equipment or
property damage.
Additional Symbols Description
Ecological hazard Indicates the use of substances representing an inherent danger to the health
of the environment
Note Indicates important or additional information.
6
Safety Information
1.2 General Provisions
• Please read this user manual and in­struction plates / labels on the E Ride 26 SPORT unit in their entirety be­fore operation. These materials con­tain valuable information regarding the safe operation of the machine. Minuteman recommends that opera­tors receive training by qualified Min­uteman technicians before start-up, operation, use, servicing, or repair of the machine.
• This user manual is not intended as a substitute for applicable govern­ment regulations; nor does it include or address same. Users, and em­ployers of users, should familiarize themselves with applicable govern­ment regulations that may impact use and operation of the E Ride 26 SPORT, including, but not limited to, regulations promulgated pursuant to the federal Occupational Safety and Health Act.
• The precautions and important safe­ty information contained in this user manual must be made available cur­rent users and downstream users of the machine. When re-selling or renting out E Ride 26 SPORT ma-
chines, it is recommended that cop­ies of this user manual be provided and that any illegible machine labels or instruction plates be replaced.
• The E Ride 26 SPORT is designed for indoor use only. Store machine indoors. Keep the electrical compo­nents of the machine dry.
• Make sure that all warning labels and instruction plate on the machine are maintained, legible, and properly attached.
7
Safety Information
1.3 Operational Precautions
The E Ride 26 SPORT is a battery­operated hard surface floor cleaning system that utilizes a water / clean­ing solution that is applied to the floor and then vacuumed back into the machine by way of an integrated squeegee for later disposal.
Liquid residue remaining on the
floor during operation can rep­resent a slip and fall hazard to the operator and others in the vicinity of machine use. When working with the machine, op­erators should use firm and skid-proof shoes. Areas where floor cleaning will occur should be appropriately marked with suitable slip and fall hazard signs / markers / pop-up cones, etc!
• It is indispensable for the operator or user of the machine to become thor­oughly acquainted with attached im­plements and controls - as well as their various functions - before oper­ation commences.
• Before commencing operation of the machine, check for obvious signs of loose parts, potential conditions in-
dicative of malfunctions, etc. Any signs of potential problems must be remedied before actual operation commences.
The electrical system in the
machine is not designed to suppress sparks. Accordingly, use of the E Ride 26 SPORT where fire or explosion haz­ards may exist due to flamma­ble gases or vapors, flamma­ble liquids, combustible dust, or ignitable fibers or flyings, must be avoided. The machine can cause an explosion when operated near such areas.
Use caution when operating
the machine on a ramp or in­cline. Do not turn the machine on an incline, as it may be­come unstable and flip over. Do not leave the machine unat­tended on a ramp or incline, as it could roll freely and result in personal injury. The E Ride 26 SPORT is not designed for use on surfaces with a greater than 6% incline or slope. Adopt op­eration habits to local condi-
tions to ensure machine is al­ways under operator's control.
The E Ride 26 SPORT is not
designed for decontamination purposes and should not be used in areas where hazard­ous wastes or materials are stored or have been spilled. Use of the E Ride 26 SPORT in these areas could result in the spread of hazardous wastes or materials and operator expo­sure to same.
• Remove the key to avoid unautho­rized use of the machine.
8
Safety Information
1.4 Maintenance Precautions
• Maintenance and repairs must be performed by qualified personnel only. Maintain adjustments on ma­chine pursuant to specifications not­ed in the service manual.
• Maintenance and repair work must be performed by using appropriate, undamaged tools.
• Spare and replacement parts must conform with factory machine speci­fications. Failure to do so may result in machine malfunctions. Genuine spare and replacement parts are highly recommended.
Switch off and remove the ma-
chine's key before inspecting the machine or performing any maintenance or repair work. Failure to do so may result in accidental machine activation and personal injury.
When performing maintenance
or repair work on the ma­chine's electrical system, be sure to disconnect the ma­chine's battery plug first. Fail­ure to do so could result in ac­cidental machine activation and personal injury.
• Before commencing operation of the machine, check for obvious signs of loose parts, potential conditions in­dicative of malfunctions, etc. Any signs of potential problems must be remedied before actual operation commences.
Before commencing operation
of the machine following main­tenance or repair activities, check to ensure that all protec­tive devices have been proper­ly refitted and positioned, or other potential problems be­fore actual operation com­mences, otherwise personal injury may occur.
9
Safety Information
1.5 Battery and Electrical Sys­tem Precautions
The E Ride 26 SPORT oper-
ates on either lead acid or AGM batteries. Batteries can generate gases which can ig­nite or cause an explosion. Keep sparks and flames away from the batteries. Charge the batteries only in well ventilated areas.
Wear eye protection when
working near batteries. Do not put any type of metal objects or tools across the battery termi­nals or on top of batteries. Do not clean the machine's electri­cal parts or system, including batteries, by means of high­pressure cleaning equipment. Such activities could cause short-circuit or battery explo­sion hazards, resulting in per­sonal injury.
• Only use a charger designed for your
specific battery type.
• Only qualified individuals should at-
tempt to undertake maintenance and repair activities associated with the machine's electrical system in accor-
dance with appropriate industry standards and government regula­tions, if any.
• The electrical system of the machine should be inspected at regular inter­vals. Any obvious defects, such as loose connections, damaged or frayed electrical cables, corrosion, should be repaired before the ma­chine is put back into use. Failure to do so could cause machine malfunc­tions or electrical hazards.
• In case of a malfunction of the ma­chine's electrical system, including, but not limited to, unexpected loss of power or individual system shut­downs, the machine should be shut down immediately for inspection and required maintenance and repair.
Batteries must be selected and
seated appropriately in accor­dance with factory machine specifications. Failure to do so could result in inappropriate changes to the machine's cen­ter of gravity which, in turn, could result in machine opera­tion and control hazards (espe­cially on inclined surfaces) and related personal injury.
• Observe all operating, use, and safe­ty instructions provided by the appro­priate battery manufacturer.
Used batteries must be han-
dled, disposed, or recycled properly in accordance with government regulations. Used batteries should never be dis­posed of as non-hazardous waste (e.g. domestic or house­hold waste). Used batteries should be disposed or recycled by appropriately trained and permitted entities and /or dis­posal facilities.
10
Safety Information
1.6 Cleaning Solution Use and Disposal Precautions
• Only cleaning agents / detergents
suitable for automatic machines (low foaming) should be used in the E Ride 26 SPORT. Cleaning agents / detergents should be mixed with wa­ter in ratios established by product labels and or manufacturer recom­mendations. All safety precautions established by the cleaning agent / detergent's manufacturer (including, but not limited to, use of gloves and safety glasses) must be followed. These safety precautions can typi­cally be found on the cleaning agent / detergent's product labels, accom­panying collateral materials, and re­lated Material Safety Data Sheets
• Used or spent mixtures of w ater and
cleaning agents / detergents collect­ed in the machine's recovery tank must be disposed of in accordance with applicable government regula­tions and or local permits obtained by the facility in which floor cleaning activities occur, if any. Violations of such government regulations and lo­cal permits can result in significant penalties.
Never dispose of the contents
of the machine's recovery tank outdoors or into stormwater systems or basins!
11
Safety Information
1.7 Machine Labels
The following safety and information la­bels are legibly attached to the ma­chine. Replace missing or illegible labels immediately.
Minuteman nameplate (Fig. 1/1)
Machine identification number (Fig. 1/2)
Battery cable routing (Fig. 1/3)
Recovery tank drain hose (Fig. 2/1)
Off aisle wand switch (Fig. 2/2)
Water temp warning (Fig. 1/5)
Battery caution (Fig. 1/6)
12
Safety Information
A
B
C
2
1
4
3
5
6
1
2
General information (Fig. 1/4)
A= Read and observe the instruction manual B = Maximum inclination of 6% C = Do not clean the machine by means of high-pressure cleaning equipment
Fig.1 Fig.2
13
Machine Overview
2
3
5
1
10
11
4
6
7
8
9
12
13
2 Machine Overview
2.1 Machine Overview - Front
1 Recovery tank lid 2 Steering wheel 3 Drive wheel 4 Roller bumper 5 Foot step 6 Side squeegee 7 Scrub deck 8 Solution level sight gauge 9 Seat adjustment lever 10Solution tank 11 Solution tank fill port 12Hourmeter 13Circuit Breaker Panel, includes: Key
Switch - SPORT mode
14
Fig.3
Machine Overview
14
18
22
15
17
19
20
16
21
23
24
25
2.2 Machine Overview - Rear
14Recovery tank dump hose 15Off aisle wand hose connection 16Suction hose 17Clean-out 18Rear squeegee 19Recovery tank 20Safety latch 21Accelerator pedal 22Control panel 23Rear Wheel 24Solution tank drain hose 25Off Aisle Wand Switch and LED
SPORT Mode display
Fig.4
15
Operating and Indicating Elements
12
56
7
34
89 10 11 1312
3 Operating and Indicat-
ing Elements
3.1 Operating Panel
1 Direction selector 2 LED indicator - Forward 3 Battery / Fault gauge 4 Solution control 5Horn 6 Key switch 7 LED indicator - Reverse 8 Double scrub mode 9 Regular scrub mode 10Heavy scrub mode 1 1Mode selector 12Vacuum only mode 13Transport mode
16
Fig.5
Operating and Indicating Elements
Direction selector (Fig. 5/1)
Controls the direction in which the E Ride 26 SPORT will move when the ac­celerator pedal is activated. The arrow pointing forward the amber LED (Fig. 5/
2) indicates the machine is in forward
mode. The arrow pointing backward with the red LED (Fig. 5/7) indicates the machine is in reverse mode.
Battery / Fault gauge(Fig. 5/3)
This gauge displays the remaining bat­tery charge. This gauge also displays any fault codes that might occur with the machine controller (see “Trouble­shooting” for fault codes).
Solution control(Fig. 5/4)
This control will adjust the amount of solution that is dispersed to the floor while in one of the scrub modes. Adjust control clockwise to increase the amount of solution being dispersed. The solution flow range is from zero (0) to a maximum of ¾ GPM.
Horn (Fig. 5/5)
Activates the electric horn.
Key Switch(Fig. 5/6)
The key switch turns the electrical sys­tem on and off.
Remove the key to avoid unau­thorized use of the machine.
Mode selector(Fig. 5/11)
Selects the operating mode of the ma­chine.
Regular scrub mode(Fig. 5/9)
This mode is recommended for day-to­day tasks under normal conditions. With the direction selector in the for­ward position and the accelerator pedal is activated, the solution pump will turn on, brushes will turn on and lower, vac­uum motor will turn on and squeegee will lower. When the accelerator pedal is released and the machine stops mov­ing, the scrub deck will automatically raise and turn off the brushes, the squeegee will raise and the vacuum motor will turn off after a delay. If the di­rection selector is in the reverse posi­tion, the machine will operate the same as in forward mode, only the squeegee will raise up.
17
Operating and Indicating Elements
Heavy scrub mode(Fig. 5/10)
This mode is recommended for high traffic areas and areas that have been heavily soiled. The machine will operate the same as if it was in Regular Scrub Mode, only in this mode brush pressure is increased.
Double scrub mode(Fig. 5/8)
This mode is recommended if the floor is heavily soiled and the cleaning chem­icals will need additional time to emulsi­fy grease and oils that are on the floor. With the direction selector in either th e forward or reverse position and the ac­celerator is activated, the solution pump will turn on, the brushes will turn on and lower to the floor. The rear squeegee will not lower. This allows the chemical solution time to remain on the floor. Af­ter double scrubbing, vacuum only mode should be used to recover the dirty solution water from the floor.
18
Vacuum only mode(Fig. 5/12)
This mode is recommended for solution removal after double scrubbing, but can also be used to pick up spills. When the accelerator pedal is activated with the direction selector in the forward posi­tion, the rear squeegee will lower to the floor as the vacuum motor turns on pull­ing the dirty solution water from the rear squeegee into the recovery tank. If the machine stops moving and the direction selector is switched to reverse, the rear squeegee will raise (protecting it from damage) and the vacuum motor will turn off after a delay. If the machine stops moving in either direction, the squeegee will automatically raise and the vacuum motor will shut off after a delay.
Transport mode(Fig. 5/13)
When this mode is selected, none of the cleaning functions will operate. This mode is only used to transport the ma­chine from one location to another.
Notes
Operating and Indicating Elements
19
Operating and Indicating Elements
3.2 Circuit Breaker Panel
1 CB1- Main Control Circuit Breaker
Switch
2 CB2 - Auxiliary Circuit Breaker,
Push Button 3 SPORT - Key Position III 4 SPORT - Key Position II 5 SPORT - Key Position I 6 Key Position - SPORT mode
Fig.6
20
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