Minuteman C83918-00 User Manual

Page 1
Critical Filter
Model: C83918-00
Vacuum
OPERATION
Stainless Steel
SERVICE PARTS
CARE
Revised 6/02
Page 2
FOR COMMERCIAL USE ONLY
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precautions should always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING DANGER!
-THIS VACUUM IS FOR PICK UP OF PARTICULATE MATERIAL ONLY.
NO T FOR VAPOR RECO VER Y.
WARNING - T o reduce the risk of fire, electric shock, or injury:
Do not return to manufacturer for repair .
Do not leave appliance when plugged in. Unplug from outlet when not in use and before servicing.
WARNING
Electrical shock could occur if used on wet surfaces. Do not expose to rain. Store indoors.
Do not allow to be used as a toy. Close attention is necessary when used by or near children.
Use only as described in this manual. Use only manufacturer’s recommended attachments.
Do not use with damaged cord or plug. If appliance is not working as it should, has been dropped, damaged, left outdoors, or dropped into water, return it to a service center.
Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners. Do not run appliance over cord. Keep cord away from heated surfaces.
Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
Do not handle plug or appliance with wet hands.
Do not put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair, and anything that may reduce air flow.
Keep hair, loose clothing, fingers, and all parts of body away from openings and moving parts.
Do not pick up anything that is burning or smoking, such as cigarettes, matches or hot ashes.
Do not use without dustbag and/or filters in place.
Turn off all controls before unplugging.
Use extra care when cleaning on stairs.
Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present.
Connect to a properly grounded outlet only. See grounding instructions.
SAVE THESE INSTRUCTIONS
Page 3
INSPECTION
Carefully unpack and inspect your machine for shipping damage. Each unit is tested and thoroughly inspected before shipment, and any damage is the responsibility of the delivery carrier who should be notified immediately.
ELECTRICAL - 115 Volt
This machine is designed to operate on a standard 15 amp. 115 volt, 60 hz, AC circuit. Voltages below 105 volts AC or above 125 volts AC could cause serious damage to the motor.
WARNING
Electric motors can cause explosions when operated near explosive materials or vapors. Do not operate this machine near flammable materials such as solvents, thinners, fuels, grain dust, etc.
GROUNDING INSTRUCTIONS
This appliance must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
DANGER - Improper connection of the equipment-grounding conductor can result in a
risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance — if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
This appliance is for use on a nominal 120-volt circuit and has a grounding plug that looks like the plug illustrated in sketch A below. Make sure that the appliance is connected to an outlet having the same configuration as the plug. No adapter should be used with this appliance.
Page 4
USER MAINTENANCE INSTRUCTIONS
All service and repair should be performed by a qualified vacuum service representative or electrician. No user serviceable components are employed in the electrical vacuum lid head assembly. No lubrication of the motor is required.
CLOTH BAG & HOSE ASSY
Cloth bag and hose assy. are user maintenance items and can be replaced when worn out. Cloth bags can be maintained by blowing dust off of the bag and then laundered. Cloth bags should be completely dryed before re-installing into machine. For optimum performance, empty and clean filter bag regularly. A clogged and dirty bag restricts the flow of air and results in reduced vacuum. The Hose Assy. can be maintained by wiping off with a dampened cloth of mild liquid soap and water, then allowed to dry.
CORD STORAGE
While not in use storage can be accomplished by winding cord around motor lid assy. Cord should be completely unwound from Lid Assy. during operation.
• Do not use with damaged cord or plug. If appliance is not working as it should, has been dropped, damaged, left outdoors, or dropped into water, return to service center.
• Do not pull or carry by cord, use cord as handle, close a door on cord, or pull cord around sharp edges or corners. Do not run appliance over cord. Keep cord away from heated surfaces.
• Do not unplug by pulling cord. To unplug, grasp the plug, not the cord.
• Do not handle plug or appliance with wet hands.
• Always unplug the machine when removing the head off the tank. This equipment should be stored indoors and not exposed to rain.
Page 5
OPERA TION AND FIL TER CARE INSTRUCTIONS
The Minuteman Critical Filter V acuum has been specifically designed to clean up hazardous dust of all types. Special filters reduce the incidence of airborne dust that would be created by any other method of cleaning.
During the removal of hazardous dust, do not sweep, scoop, shovel, or in any manner handle other than by vacuuming. Do not at any time attempt to bypass, remove, substitute or by any other means change the filters used in this vacuum. Use only approved Minuteman Critical Filter V acuum filters and filter bags. Before attempting to use and before cleaning, be certain that you fully understand the instructions given for the setting up or cleaning/changing of filters of this vacuum.
Each facility has its own individual and unique cleaning problems, it is suggested that you use the following:
T ANK/FILTER SET-UP PROCEDURE
Refer to Page 6
1. Fully open the plastic bag and place it down into the tank; #6 on the underside of the intake tube as shown.
2. Take the paper bag that has the cardboard collar att ached and open it up by gently pulling the folds apart.
3. You will notice two creases on the top side of the collar; carefully bend the ends down (toward) the bag.
4. Insert this bag into the tank and push it to the bottom, taking care not to snag the plastic bag.
5. Locate the cardboard collar around the intake tube and gently work it up past the raised ring that runs around the tube.
6. Push the plastic bag down past the paper bag; position it about 1/2 to 2/3 down past the top of the bag.
7. Starting at the bottom of the cloth filter , slip the paper filter protector over the entire cloth filter until the elastic band on the paper filter protector goes around the black plastic frame of the cloth filter .
8. Ensure that the inside steel frame that supports the cloth filter is inserted into the tank with the cut out section facing the front of the down tube. Then insert the cloth filter and paper filter protector inside the tank. Be careful not to rip the paper filter protector when pushing the cloth filter with steel frame into the tank.
9. Position the lid onto the tank, making sure that the paper filter elastic is inside the cloth filter frame so that the H.E.P.A. or U.L.P.A. filter will go down inside the cloth filter. Make sure that the motor lid is seated onto the ring of the cloth filter frame completely around the tank.
10. Snap the lid latches into place.
For proper cleaning of the tank and removal/changing of the filters, see “Procedures in Removing Contaminated
Filters and Cleaning of Contaminated Tank.”
PROCEDURES IN REMOVING CONT AMINA TED FILTERS AND CLEANING OF CONT AMINATED T ANK
Always wear a facemask and gloves when conducting this procedure.
1. Unplug the machine from the power source.
2. Carefully and slowly unlatch the tank latches and remove the vacuum lid only (be sure when you lift up on the lid that the cloth filter stays inside the tank.) Set the lid with either a H.E.P.A. or U.L.P.A. filter assembly aside.
3. Gently remove the cloth and paper filter protector from the tank. Carefully place the paper and cloth filter into a plastic bag. With one hand grab the bottom of the paper filter protector through the plastic bag and with the other hand release the elastic band from around the cloth filter frame. Slide the cloth filter out of the paper bag. Set the cloth filter and frame aside.
4. Before closing up the plastic bag with the used paper filter inside, check the impact filter attached to the H.E.P.A. or U.L.P.A. filter for any noticeable dirt. The impact filter should be changed every other time you change the paper filter or if any dirt particles are noticed during inspection. Then the used impact filter can also be put into the plastic bag before sealing up for disposal. See “Changing the Pink Impaction Filter”, on page 5, for more information.
5. Carefully surround the paper debris bag with the plastic bag in the bottom of the tank. Pull the opening of the plastic bag securely around the down tube with one hand. This plastic bag will completely encapsulate the debris bag. Push downward on the debris bag on the debris bag’s cardboard collar until it slips off of the downtube.
6. Slowly pull the top of the plastic bag upwards. When you have the plastic bag fully extended upwards, slowly squeeze the plastic bag closed to avoid trapping excess air. T wist the plastic bag until enough plastic can be tied into a knot.
7. Lift the bag out of the tank and dispose of it properly .
(Continued on next page)
Page 6
(Cont’d) PROCEDURES IN REMOVING CONTAMINA TED FIL TERS AND CLEANING OF CONT AMINA TED T ANK
8. Before inserting another plastic bag and paper debris bag, take a wet paper towel and wipe out the inside of the tank of any dirt contaminate. Put this inside the plastic bag along with the used paper filter protector and impact filter . This plastic bag should also be twisted shut, tied into a knot and disposed of properly.
9. T o help prolong the life of the H.E.P.A. or U.L.P .A. filter , a spare cloth filter should be interchanged with the existing cloth filter . V acuum out when there is any noticeable dirt or soil. The cloth bag can also be sprayed with a garden hose from the inside out to remove any soil. Make sure that the cloth filter is completely dry before reinstalling it into the vacuum.
10. CAUTION: Any hazardous materials must be disposed of properly . Never throw contaminated debris into you usual trash receptacle. Place debris in a plastic bag or can marked “Hazardous Materials” and take to a hazardous waste handler.
1 1 . For proper assembly of new filters, see “T ank Filter Set Up Procedures.”, on p age 4.
CHANGING THE PINK IMPACTION PREFIL TER
Refer to Item No. 37, Page 7.
The pink impaction filter should be changed, using all of the precautions previously mentioned. The impaction filter should be changed when any of the following takes place:
1. Anytime there is an indication of a filter tear during normal operation of the unit. This tear could be in any of the filters used. a. paper dust containment bag b. paper bag protector c. cloth filter bag
These tears would show up during the tank clean-out procedure, or ....
2. Every other tank clean-out period. To change the impaction filter, do the following before you do S tep #3 of the normal clean-out procedure. a. Wipe down all of the exposed surfaces on the underside of the removed lid, using the
dampened wiping cloth. b. Carefully unclamp filter retainer from the side of the filter. Set the retainer aside. c. Remove the impact filter from the high efficiency filter. Be careful so as not to damage or puncture the
U.L.P.A. or H.E.P.A. media used in the final filter. Do not attempt to clean the pink impact filter in any
way; dispose of by placing it into the tank you are now in the process of cleaning. DO NOT USE A NY
TOOLS TO REMOVE THE IMP ACT FIL TER. d. Before proceeding any further in cleaning the tank, first place a new impact filter (one only)
onto the H.E.P.A.or U.L.P.A. filter. Replace the impact retainer and lock it into place by reclamping.
Page 7
Item Part No. Description
1 801085-2 Lid asy. comp. (115V) 2 1 10010 H.E.P.A. filter 2A 1 10014 U.L.P.A. filter 3 1 10121PKG Impact filter 4 805057 Cloth filter w/frame 5 805038PKG Paper filter protector 6 750221-2 S tainless steel tank 7 760598PKG Paper disposable debris bag 8 802215PKG Plastic bag
CHANGING OF PRE-FILTERS:
In order to prolong the efficiency and performance of the critical filter it is recommended that each pre-filter , debris bag and paper filter protector be changed every time the debris bag is full. Change the impact filter every other time or if the bag breaks or tears. Follow the manual for bag replacement.
Whenever the vacuum is in operation or being emptied, the operator should be wearing protective clothing and respirator for protection.
All used pre-filters and debris bags should be handled and disposed of in accordance with local regulations.
Page 8
Page 9
V AC HEAD ASSEMBLY
P ARTS LIST
Item Part No. Qt y. Description
1 760899 1 Handle Bail 2 760898PLT 1 Cap, Motor 3 760897PLT 1 Cover, Motor 4 760896 1 Motor Hold Down P/V 5 760903 1 Pan, Motor 6 809754 1 Switch, Rocker 7 450088 1 Gasket, Switch 8 381020 1 Cord Set Gray 16-3, 50' 9 833237 1 Strain Relief 10 710355 2 SCR-MC 10-32 x .50 ST PL 11 711553 2 WSR-Internal Lock #10 12 711310 2 Nut-Hex 10-32 ST PL 13 712532 3 SCR-THMS 10-24 x 1.00 SS 14 711126 6 SCR-ST -B 10 x .75 ST PL 15 715014 1 Decal, ESD/EMI/RFI Vacuum 16 715115 1 Decal, Warning 17 711803 2 Pin Cotter 18 380064 1 Foam Ring 19 740357 1 Vacuum Motor, Bypass 115V 20 740607 2 Carbon Brush Replacement 21 715069 1 Decal Diecut Check Filter 22 828995 2 Gasket, NEOP 2.5 x 6 x .62 23 712908 3 Nut-Flanged Wizz 10-24 24 831652 3 Spacer 25 290030 1 Lid Gasket Diecut 26 110012 1 Plate, Mounting 27 711505 2 WSR-Flat 1/4 28 740088 1 Vac Light Sensor Switch 29 760212 1 Vac Sensor Tube 30 760213 1 Venturi Tube 31 760904 1 Snub Bushing 32 711519 4 WSR-Flat .25 x 1.00 x .06 33 711373 4 Nut-Nyloc 1/4-20 34 711552 8 WSR-Internal Lock #8 35 710328 8 SCR-MC 8-32 x 3/8 ST PLT 36 110014 1 ULPA Filter 36A 110010 1 HEP A Filter 37 1 10121PKG 1 Impact Filter Pkg 38 760005 1 Retainer Screen 39 750004 1 Retainer Weldment 40 715531 1 Decal Danger 41 715126 2 Decal Warning 42 712822 2 SCR-THMS 10-24 x 1/2 43 712638 2 Nut-Hex 10-24 44 742256 1 RFI Filter
Page 10
15 Gallon Stainless Steel Tank with Molded Intake
Page 11
Parts List
Item No. Part No. Qty. Description
1 130032 2 Cap, Retainer 2 280016 2 Caster 3” 3 9001 1 2 1 Molded Down Tube 4 390087 1 Gasket Diecut 5 9001 12 1 Intake Machined 6 711005 4 SCR-SK 1/4-20 x .31 7 71 1006 5 SCR-SK 1/4-20 x .62 8 711202 2 BLT -HH 1/4-20 x .50 STPL 9 711352 2 Nut-Acorn 1/4-20 ST NI
10 71 1503 6 WSR-Flat #10
1 1 71 1505 3 WSR-Flat 1/4 12 711524 2 WSR-Wave .52 x .87 x .01 13 71 1591 2 WSR-Rubber 14 711594 2 WSR-Flat .56 x .88 x .03 NI 15 711713 2 Retaining Ring Ext .50 16 71 1915 4 Rivet-Tube .19 x .28 NI PL 17 712532 2 SCR-MC 10-24 x 1.00 SS 18 760984MCH 1 Bracket, Wheel 19 761054 2 Latch 20 900003POL 1 Tank 15G SS 21 900008 2 Wheel 8.00 Dia 22 900037PL T 1 Handle, Plated 23 900038 2 Clamp, Handle 24 900066 2 Axle 25 832030 1 Grounding Chain 4 Link 26 832031 1 Chain Mounting Strap 27 711203 1 Bolt-HH 1/4-20 x .62 28 500033 1 Locking Screw 29 715383 1 Decal Minuteman 30 701204 1 Braided Ground Strap 31 71 1913 1 Rivet-Tube .19 x .19 32 715531 1 Decal, Warning 33 715145 1 Decal, Filter Replacement 34 715532 1 Decal, Danger
10
Page 12
P ARTS LIST
Item Part No. Qty. Description
1 760131 1 Molded bag ring 2 750097 1 Bag frame 3 805054 1 Cloth bag only 4 805058 1 Bas assy . complete
11
Page 13
A
B
C
TOOLS AND ACCESSORIES
Part No. Description
801202 3” Rd Dust Brush Complete
Conductive Plastic
801201 Crevice Tool Complete
Conductive Plastic
801000 Clear Hose Assy. - Conductive
1-1/2” x 10’
D
E F
G
H
800020 Hose Cplg. - Conductive
801019 Rubber Pigtail - Conductive
760598PKG Disposable Paper Replacement
Debris Filter Bags Package of 10
110121PKG Pre-Fliter Assembly
Package of 12
805038PKG Paper Filter Protectors
Package of 10
802215PKG Plastic Bags
I
12
Plain Brown, 2 mil. Package of 10
Page 14
LIMITED W ARRANTY
Minuteman International, Inc. warrants to the original purchaser/user that this product is free from defects in workmanship and materials under normal use and service for a period of three years from date of purchase. In addition, Minuteman International, Inc. will, at its option, honor labor warranty claims for the first 12 months from date of sale, provided such claims are submitted through and approved by factory authorized repair stations. Minuteman International, Inc. will, at its option, repair or replace without charge, except for transportation costs, parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals.
This warranty does not apply to normal wear, or to items whose life is dependent on their use and care, such as belts, cords, switches, hoses, rubber parts, electrical motor component s or adjustments. Parts not manufactured by Minuteman International, Inc. such as engines, batteries, battery chargers, hydraulic pumps, and tires are covered by and subject to the warranties and/ or guarantees of their manufacturers. Please contact Minuteman International, Inc. for procedures in warranty claims against these manufacturers.
Special warning to purchaser — Use of replacement filters and/or prefilters not manufactured by Minuteman International, Inc. or its designated licensees, will void all warranties expressed or implied.
A potential health hazard exists without exact original equipment replacement. All warranteed items become the sole property of Minuteman International, Inc. or its original manufacturer, whichever the case
may be. Minuteman International, Inc. disclaims any implied warranty, including the warranty of merchantability and the warranty of
fitness for a particular purpose. Minuteman International, Inc. assumes no responsibility for any special, incidental or consequential damages.
This limited warranty is applicable only in the U.S.A. and Canada, and is extended only to the original user/purchaser of this product. Customers outside the U.S.A. and Canada should contact their local distributor for export warranty policies. Minuteman International, Inc. is not responsible for costs or repairs performed by persons other than those specifically authorized by Minuteman International, Inc. This warranty does not apply to damage from transportation, alterations by unauthorized persons, misuse or abuse of the equipment, use of non-compatible chemicals, or damage to property, or loss of income due to malfunctions of the product.
If a difficulty develops with this machine, you should contact the dealer from whom it was purchased. This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Some states do not
allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you.
World Headquarters Minuteman Canada, Inc. Minuteman International, Inc. 2210 Drew Road 1 1 1 South Rohlwing Road Mississauga, Ontario Addison, Illinois 60101 L5S 1B1
(630) 627-6900 (905) 673-3222 FAX (630) 627-1130 FAX (905) 673-5161
987846-2
Printed in U.S.A.
Loading...