Minuteman 290 User Manual

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Parts and Instructions Manual
290 Series Tip ‘N Pour
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This manual is furnished with each new MINUTEMAN 290 Series Tip ‘N Pour. This provides the necessary operating and preventive maintenance instructions. Operators must read and understand this manual before operating or servicing this machine.
This machine was designed to give you excellent performance and efficiency. For best results and minimal cost, please follow the general guidelines below:
· Operate the machine with reasonable care.
· Follow the manufacturers suggested maintenance instructions as provided in this booklet.
· Use original Minuteman supplied parts.
TECHNICAL SPECIFICATIONS
Model 290 Series Tip ‘N Pour
Model No.
C29020-06 (115V) C29020-05 (240V)
C29020-07 (115V) C29020-08 (240V)
Power Tank Size Dry Capacity Wet Capacity Airflow Waterlift Decibel Rating Weight Casters Wheels
Optional Squeegee Assembly 470100
1.25 hp (1000 watts) 20 gal (76 ltrs)
2.00 cu.ft (.06m³) 17 gal (65 ltrs) 95 cfm (2.7m³/min) 85” (2159 mm) 74 db 69 lbs (31 kg) 3” (8 cm) 8” (20 cm)
2 x 1.25 hp (2000 watts) 20 gal (76 ltrs)
2.00 cu.ft (.06m³) 17 gal (65 ltrs) 190 cfm (5.4 m³/min) 85” (2159 mm) 74 db 74 lbs (34 kg) 3” (8 cm) 8” (20 cm)
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Table of Contents
IMPORTANT SAFETY INSTRUCTIONS ....................................................................... 1
INSPECTION ................................................................................................................. 2
GROUNDING INSTRUCTIONS.....................................................................................2
ELECTRICAL ................................................................................................................2
115 Volt......................................................................................................................2
240 Volt ....................................................................................................................2
USER MAINTENANCE INSTRUCTIONS......................................................................3
CLOTH BAG & HOSE ASSY.....................................................................................3
CORD STORAGE .....................................................................................................3
TOOLS AND ACCESSORIES ....................................................................................... 4
Exploded Views............................................................................................................5
Lid Assembly .............................................................................................................5
Lid Assembly BOM ....................................................................................................6
Twin Motor Lid Assembly........................................................................................... 7
Twin Motor Lid Assembly BOM..................................................................................8
Base Assembly.......................................................................................................... 9
Base Assembly BOM...............................................................................................10
Optional Squeegee Assembly ................................................................................. 11
Adjustments............................................................................................................. 12
Optional Squeegee Assembly BOM ........................................................................12
Bag Assembly.......................................................................................................... 13
Minuteman International Made Simple Commercial Limited Warranty................. 14
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FOR COMMERCIAL USE ONLY
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precautions should always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING WARNING - To reduce the risk of fire, electric shock, or injury:
• Do not leave appliance when plugged in. Unplug from outlet when not in use and before servicing.
WARNING
To reduce the risk of electric shock - Do not expose to rain. Store indoors.
• Do not allow to be used as a toy . Close attention is necessary when used by or near children.
• Use only as described in this manual. Use only manufacturer’s recommended attachments.
• Do not use with damaged cord or plug. If appliance is not working as it should, has been dropped, damaged, left outdoors, or dropped into water, return it to a service center.
• Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners. Do not run appliance over cord. Keep cord away from heated surfaces.
• Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
• Do not handle plug or appliance with wet hands.
• Do not put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair, and anything that may reduce air flow.
• Keep hair, loose clothing, fingers, and all p arts of body away from openings and moving parts.
• Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
• Do not use without dustbag and/or filters in place.
• Turn off all controls before unplugging.
• Use extra care when cleaning on stairs.
• Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present.
• Connect to a properly grounded outlet only. See grounding instructions.
Parts an d Instruction Manual
SAVE THESE INSTRUCTIONS
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INSPECTION
Carefully unpack and inspect your machine for shipping damage. Each unit is tested and thoroughly inspected before shipment, and any damage is the responsibility of the delivery carrier who should be notified immediately.
ELECTRICAL
This machine is designed to operate on a standard 15 amp. 115 volt, 60 hz, AC circuit. V oltages below 105 volts AC or above 125 volts AC could cause serious damage to the motor.
ELECTRICAL -
This machine is designed to operate on a standard 10 amp. 230 volt, 50 hz, AC circuit.
115 Volt
-
240 Volt
WARNING
Electric motors can cause explosions when operated near explosive materials or vapors. Do not operate this machine near flammable materials such as solvents, thinners, fuels, grain dust, etc.
GROUNDING INSTRUCTIONS
This appliance must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
DANGER
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance — if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
This appliance is for use on a nominal 120-volt circuit and has a grounding plug that looks like the plug illustrated in sketch A below. Make sure that the appliance is connected to an outlet having the same configuration as the plug. No adapter should be used with this appliance.
Adapter not applicable in Canada.
Parts an d Instruction Manual
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USER MAINTENANCE INSTRUCTIONS
All service and repair should be performed by qualified vacuum service represent ative or electrician. No user serviceable components are employed in the electrical vacuum lid head assembly. No lubrication of the motor is required.
CLOTH BAG & HOSE ASSY
Cloth bag and hose assy are user maintenance items and can be replaced when worn out. Cloth bags can be maintained by blowing dust off the bag and then laundered. Cloth bags should be completely dried before reinstalling into machine. For optimum performance, empty and clean filter bag regularly . A clogged and dirty bag restricts the flow of air and results in reduced vacuum. For liquid pickup, remove the dry dust filter bag. Check the automatic shut-off to be certain it is working properly. The hose assy can be maintained by wiping off with a dampened cloth of mild liquid soap and water, then allowed to dry.
CORD STORAGE
While not in use storage can be accomplished by winding cord around motor lid assy. Cord should be completely unwound from lid assy during operation.
Do not use with damaged cord of plug. If appliance is not working as it should, has been dropped, damaged, left outdoors, or dropped in water, return to service center.
Do not pull or carry by cord, use cord as handle, close a door on cord, or pull cord around sharp edges or corners. Do not run appliance over cord. Keep cord away from heated surfaces.
Do not unplug by pulling cord. To unplug, grasp the plug, not the cord.
Do not handle plug or appliance with wet hands.
Always unplug the machine when removing the motor head off the tank. This equipment should be stored indoors and not exposed to rain.
Parts an d Instruction Manual
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A
B C
TOOLS AND ACCESSORIES
Part No. Description
800083 3" Rd. Dust Brush Complete 133249 Dust Brush HSG 3" 800084 Bristle Insert 3" 808023 Adapter
800035 12" Crev Tool Complete
290000 Wand Assy. 1-1/2, Complete 290001 Upper Wand 290002 Lower Wand
D
E
F
G
H
800317 Hose Assy. 1-1/2 x 10'
800603 14" Brush Tool Complete 800612 Brush Insert 808648 Tool 803161 Brush Clamp 808592 Bumper
800124 5" Tool Only Without Insert 731 Bristle Insert Replacement
800605 14" Squeegee, Complete
712088 SCR #10 HILO 800615 14" Retaining Strip 808648 Nozzle, Squeegee 500295 Blade Squeegee 500296 Blade Squeegee Reinforcement
601032 11” Floor & Rug Tool
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Exploded Views
Lid Assembly
Parts an d Instruction Manual
3C
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Lid Assembly BOM
Item Part # Qty Description
1 290017 1 Molded Vac Moter Gasket 1A 380035 1 Gasket 4.31 x 5.81 x .19 (240V only) 2 290030 1 Lid Gasket Diecut 15G 290 3 380001-4 1 Motor-Vac BYPASS 120V (ECM) W/ WIRES 3A 740149 1 Vac Motor 6296-13 240V 3B 380028 2 Carbon Brush Replacement 3C 380005 2 Carbon Brush Replacement (ECM) 4 380064 1 Ring, Foam 5 381020 1 Cord-16GA-3 50FT Med Grey 5A 740600 1 Cord-European F3 G1.5MM Soft B 6 460000 1 Handle 460 Lid Black 7 460003 1 Lid Cover 460 Black 8 460011 1 Float Cage Adaptor 460 Black 9 460019 1 Gasket 3.75 x 5.75 x .75 10 460031 1 Motor Holdown 5.7 x 1 11 460045 1 Dome Seal Gasket 290 12 460070 1 Motor Cover New Style Single 13 460073 1 Motor Pan Assembly Single New 14 710182 1 SCR-MC 1/4-20 x 1.00 ZINC 15 711109 4 SCR-ST-B 12 x .50 ZINC 16 711124 1 SCR-ST-B 10 x .37 NI 17 711160 8 SCR Hi/Lo #10 x 5/8 ZINC 18 711161 5 SCR Hi/Lo #10 x 3/4 ZINC 19 711162 2 SCR Hi/Lo #10 x 1 1/2 ZINC 20 711170 1 SCR #10 A Point x 3.5 21 711425 1 Nut-Flanged Wizz 1/4-20 22 711553 2 WSR-Int Lock #10 23 711584 1 WSR #10 24 712320 2 WSR .22 x .45 x .04 Nyl 25 715086 1 Decal, Warning PV to Avoid 26 807051 1 Screen SS 85/105 27 809754 1 Switch Rocker 28 830987 1 Float Assembly 29 833237 1 Strain Relief w/Nut 30 833454 1 Float Cage *** 290085 1 Lid Asy Comp 15G INJ 115 *** 290086 1 Lid Asy Comp Molded 230V
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Twin Motor Lid Assembly
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Twin Motor Lid Assembly BOM
Item Part # Qty Description
1 290017 2 Molded Vac Moter Gasket 1A 380035 2 Gasket 4.31 x 5.81 x .19 (240V only) 2 290030 1 Lid Gasket Diecut 15G 290 3 380001-4 2 Vac Motor 6336-00 120V 3A 740149 2 Vac Motor 6296-13 240V 3B 380028 2 Carbon Brush Replacement 3C 380005 2 Carbon Brush Replacement (ECM) 4 380064 1 Ring, Foam 5 381020 1 Cord-16GA-3 50FT Med Grey 5A 740600 1 Cord-European F3 G1.5MM Soft B 6 460000 1 Handle 460 Lid Black 7 460003 1 Lid Cover 460 Black 8 460009 2 Valve Vacuum 460 Black 9 460011 1 Float Cage Adaptor 460 Black 10 460019 2 Gasket 3.75 x 5.75 x .75 11 460041 1 Motor Holdown 5.7 x 1 12 460045 1 Dome Seal Gasket 290 13 460071 1 Motor Cover New Style Twin 14 460074 1 Motor Pan Assembly Twin New 15 710182 1 SCR-MC 1/4-20 x 1.00 ZINC 16 7 11109 4 SCR-ST-B 12 x .50 ZINC 17 7 11124 4 SCR-ST-B 10 x .37 NI 18 7 11160 11 SCR Hi/Lo #10 x 5/8 ZINC 19 7 11161 8 SCR Hi/Lo #10 x 3/4 ZINC 20 7 11162 2 SCR Hi/Lo #10 x 1 1/2 ZINC 21 7 11170 1 SCR #10 A Point x 3.5 22 7 11425 1 Nut-Flanged Wizz 1/4-20 23 7 11553 2 WSR-Int Lock #10 24 711584 1 WSR #10 25 712320 2 WSR .22 x .45 x .04 Nyl 26 715086 1 Decal, Warning PV to Avoid 27 740250 2 Thermosdisc-290Twin 28 740430 1 Wire Asy 29 740431 1 Wire Asy 30 740529 2 Wire Asy 16G Brown 13.00” 31 750002 1 Ground Wire Asy Yellow (115V) 31A 740116 1 Wire Asy 16G Grn/Yel 14.50” (230V) 32 807051 1 Screen SS 85/105 33 809754 2 Switch Rocker 34 830999 1 Float Asy 3BL T 35 832241 3 Rivet-Pop 36 833237 1 Strain Relief w/Nut 37 833454 1 Float Cage *** 290285 1 Lid Asy Twin 85 INJ 115 *** 290286 1 Lid Asy Comp Molded 230V
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Base Assembly
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Base Assembly BOM
Item Part # Qty Description
1 390028 1 Tank 20 Gal. T/P 2 390035 2 Latch 390 Series Coated 3 390069 1 Tank Handle 4 390076 2 Tank Mtg. Plate Asy 5 390080 1 Frame Weldment T/P 6 390084 8 Plastic End Cap 7 390087 1 Gasket Diecut 8 390110 1 Intake Assembly Aluminum 9 710196 2 SCR-MC 5/16-18 x .62
10 710992 2 Blt-Shoulder 1/2 x 1.25 x 3/8
11 711005 2 SK 1/4-24 x .31 12 711374 4 Nut - Nyloc 5/16 - 18 13 711506 6 WSR-Flt 5/16 (Narrow) ST PL 14 711524 2 WSR-Wave .52 x .87 x .01 15 711594 2 WSR-Flat .56 x .88 x .03 Nickel 16 711713 2 Ret Ring - E Ext .50 17 712532 2 SCR-MC 10 - 24 x 1.00 SS 18 712544 1 SCR-MC FL HD 10 - 24 x 3/4 SS 19 712576 4 SCR-MC 5/16 - 18 x 1.25 SS 20 712638 3 Nut Hex 10/24 SS Nyloc 21 712759 4 WSR - Flat .31 x 1.37 x .06 SS 22 712764 3 WSR #10 SS 23 715383 1 Decal, MMAN 1 x 6.88 Lt Gry 24 804457 2 Caster 3" Black Hub/Grey Tire 25 828894 4 Rivet-Pop Bapktr-69 26 828980 4 Gasket 27 833756 4 Washer PE 28 833831 2 Clamp Back Plate 29 900008 2 8.00 Dia Wheel 30 900035 1 Defector, Intake
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Optional Squeegee Assembly
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Optional Squeegee Assembly BOM
Bill of Material 470100
ITEM PART QTY DESCRIPTION
1 1 1-145 1 Squeegee Gum Rubber 2 430073 1 Gasket Diecut PS Back 3 430074 6 Adjusting Nut 17B/E 4 430076 2 Nylon Squeegee Insert 5 430078 1 U Profile 6 430079 1 Casting Squeegee Asy 7 430085 2 Squeegee Bumper Wheel 8 470105 1 Squeegee Arm Weldment 9 470106 1 Foot Pedal Tip/Pour
10 710992 2 BLT-Shoulder 1/2 x 1.25 x 3/8
11 711375 2 Nut-Nyloc 3/8-16 1/2 Nut 12 711377 2 Nut-Nyloc 1/4-20 13 711420 3 Nut-Hex JAM 5/16-18 STPL 14 711505 2 WSR-Flt 1/4 15 711506 2 WSR-Flt 5/16 (Narrow) STPL 16 711509 4 WSR-Flt 1/2 17 711524 4 WSR-Wave .52 x .87 x .01 18 711594 4 WSR-Flt .56 x .88 x .03 Nickel 19 711643 2 Pin-Roll .187 x 1.12 PLT 20 711713 4 Ret Ring-E Ext .50 21 712041 2 BLT-Shoulder 1/4-20 x .44 x .37 22 712091 1 BLT-Shoulder 3/8 x 1.5 23 712517 4 SCR-MC FL HD 8/32 x 1 SS 24 750139 1 Squeegee Mtg. Bkt. Asy 25 750140-1 1 Vac Hose Asy w/new cuff 26 750689 2 S tud, Adjusting 27 762084 1 Spring-Ext 28 762256PLT 2 Nut Adj. LH Zinc PLT 29 762257PLT 2 Nut Adj. RH Zinc Dicromat 30 829052 2 Bushing-FLG .312 x .437 x .31 NYL
ADJUSTMENTS
Angle of squeegee assembly can be adjusted if needed, by loosening nut 13 and turning item 26. Both sides may need adjusting so that squeegee blade is parallel to floor in down position.
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Bag Assembly
Parts an d Instruction Manual
Item Part # Qty Description
1 760131 1 Molded Bag Ring 2 805054 1 Cloth Bag Only 3 805058 XX Cloth Bag Assy. Complete
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Minuteman International Made Simple Commercial Limited Warranty
Minuteman International, Inc. warrants to the original purchaser/user that the product is free from defects in workmanship and mat erials under normal use. Minuteman will, at its option, repair or replace without charge, parts that fail under normal use and service when operat ed and maintained in accordance with the applicable operation and instruction manuals. All warranty claims must be submitted through and approved by factory authorized repair stations.
This warranty does not apply to normal wear, or to items whos e life is dependent on their use and care, such as belts, cords, switches, hoses, rubber parts, electrical motor components or adjustments. Parts not manufactured by Minuteman are covered by and subject to the warrant ies and/or guarantees of their manufacturers. Please contact Minuteman for proced ures in w arr ant y claim s agai nst thes e man ufa cturers.
Special warning to purchaser -- Use of replacement filters and/or prefilters not manufactured by Minuteman or its designated licensees, will void all warranti es expressed or implied. A potential health hazard exits wit hout original equipment replacem ent .
All warranted items become the sole property of Minuteman or its original man ufa cturer, whichever the case may be. Minuteman disclai ms any implied war ranty, including the warranty of mer chantability and the warranty of fitness for a
particular purpose. Minutem an assumes no responsibility for any spec ia l, inc idental or consequential damages. This limited warranty is applicable only in the U.S.A. and Canada, and is extended only to the original user/purchaser
of this product . Customers outside t he U.S.A. and Canada should contact their local distributor for export warranty policies. Minuteman is not responsible for costs or repairs performed by persons other than those specifically authorized by Minuteman. This warranty does not apply to damage fr om transport ation, alterations by unauthorized persons, misuse or abuse of the equipment, use of non-compatible chemicals, or damage to property, or loss of income due to malfunct io ns of th e product.
If a difficulty develo ps w i t h this ma chi ne, you should contact the deal er from whom it w as purchased. This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Some
states do not allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long an implied warr anty lasts, so the above exclusions and limitat i ons m ay not apply to you.
Cord Electric Group………. Three year s part s, two year s la bor, ninety days travel (Not to exceed two hou rs)
Exceptions………. Port-A-Scrub, one year parts, six months labor
MPV 13, one year parts MPV 14 and 18, two years parts, one y ear labo r RapidAir blower, one year parts, one year labor Explosion-Proof Vacuum, one year parts, one year labor Pneumatic Vacuums, three years parts, one year labor
Battery Op er ated Group….. Three years parts, two years labor, ninety days travel
(Not to exceed two hours )
Exceptions……Sweepers, one year parts, one year labor, ninety days travel
(Not to exceed two hours )
Internal Combustion Group….One year parts, one year labor, ninety day travel
(Not to exceed two hours)
Replac ement Parts……………..N i nety days Batteries………………………….0-3 months replac em ent , 4-1 2 mon ths pro- rat e Polypropylene Plastic TanksTen years, no additional l abor
Parts an d Instruction Manual
111 South Rohlwing Road · Addison, Illinois 60101 USA Phone 630- 627-6900 · Fax 630- 627-1130
E-Mail, www.minutemanintl.com
A Member of the Hako Group
987208
Rev A 02/07
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