Minolta QMS Magicolor 2400 DL Technical Instructions

Page 1
QMS2400TECH
Technical Instructions Cartridge Information Tools & Supplies 1
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100
See Last Page.
Photo 3
See Last Page.
Step 1
Position the cartridge with the developer roller drive gear end cap facing you. Remove three silver colored Phillips screws from the end cap. Remove the end cap. (Photo 1)
Step 2
Place the cartridge with the developer roller facing you. Rotate the cartridge so that the developer roller is facing down­ward. Using a small flat blade screwdriv­er release the two latches that hold the doctor blade cover in place, remove and set aside. (Photo 2)
Step 3
Turn the cartridge so that the developer roller drive gear end is facing away from you and remove the capped white center bearing by gently lifting the center tab and
otating the cap counter clockwise until it
r stops. Y center bearing off.
ou can now pry the capped white
(Photo 3)
Step 4
Place the cartridge with the developer roller facing you. Rotate the cartridge so that the developer roller is facing upward. Remove the silver shoulder screw located on the Recovery / Toner Hopper Seal Plate with gasket assembly. Carefully
emove the center bearing with ground
r plate by lifting the gr pulling the center bearing plate out. Be very careful not to damage this assembly during r
emoval, cleaning and r
tion. (Photo 4)
ound plate up and
einstalla-
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REV. 9/19/05
Page 2
2 Minolta/QMS Magicolor 2400 DL Technical Instructions
S
tep 5
sing your fingers grasp the ends of the
U developer roller shaft and remove with
Notes
oth developer bearings and developer
b roller driver gear still installed. Remove the bearings and drive gear for further clean­ing. Clean the developer roller with a dry soft cloth. (Photo 5)
Step 6
Remove the two silver Phillip screws from each side of the developer Dr. Blade assembly. This assembly is resting on five pins that protrude through the assembly. Carefully pry the assembly forward using a small flat blade screwdriver on either side where you removed the screws. The assembly is made of two VERY THIN metal blades attached to a bracket. Clean the assembly with gentle compressed air and soft cloth with light pressure. Be very careful not to bend the blades.
(Photo 6)
Step 7
Next remove Recovery / Toner Hopper Seal Plate with gasket assembly by removing the three silver shoulder screws located at the top and the end using a Phillip screwdriver. Be very careful not to damage this assembly during removal, cleaning and reinstallation.
(Photo 7)
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o 8
hot
P
Step 8
Rotate the toner hopper to the fill plug side of the cartridge. Remove the plug using a small flat blade screwdriver turned sideways prying against the cartridge side. Be careful not to damage the car­tridge walls.
o 9
hot
P
Step 9
Clean the toner hopper using compressed air being car sweeper blade or r the adder roller.
(Photo 9)
(Photo 8)
eful not to damage the Mylar
etaining blade behind
Page 3
Minolta/QMS Magicolor 2400 DL Technical Instructions 3
Photo 10
Photo 11
Photo 12
Step 10
With the toner fill hole side of the cartridge
acing right and the opening for the devel-
f oper roller facing you reinstall the Recovery / Toner Hopper Seal Plate with gasket assembly and install three silver
houlder screws located at the top and at
s the filler hole ends using a Phillip screw­driver.
(Photo 10)
Step 11
Install the developer Dr. Blade assembly and hold in place with the two silver Phillip screws. Careful not to bend or damage the thin metal blades.
(Photo 11)
Step 12
Take the developer roller with white bear­ings and drive gear attached and place back into the toner hopper. (Photo 12)
Notes
o 13
hot
P
Photo 14
Step 13
Turn the cartridge so that the developer roller drive gear end is facing away from you and install the capped white center bearing with the hollow tab facing up. Rotate the bearing clockwise until the hol­low part of the bearing tab rests on the cartridge notch. The lar this will lock into the housing.
ger tab opposite
(Photo 13)
Step 14
Move to the gear side of the developer roller shaft and install the center bearing with ground plate using the remaining
.
shoulder scr
ew
(Photo 14)
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4 Minolta/QMS Magicolor 2400 DL Technical Instructions
Step 15
lace the cartridge with the
P developer roller facing you. Rotate the cartridge so that the developer roller is facing down­ward. Align the latches of the doctor blade cover with the foam ends facing inward toward the developer roller shaft and snap back into place. (Photo 15)
Photo 15
Photo 16
Photo 17
Step 16
Move the toner hoper so that the gear side is facing you. Place the black end cap back
nto position. Install three silver colored
i Phillips screws into the end cap.
* New chip needed. (Photo 16)
Step 17
Place the toner hopper vertical on end with the gear side down and toner hopper fill hole up. Install the toner and place the cap back on. (Photo 17)
Supplies and Tools Requirements:
Phillips Screwdriver #2 Small flat blade screwdriver Cotton swabs Cotton cloth
The QMS 2400 cartridges look similar to the QMS2300 but
ar
e not interchangeable. The print speed on the QMS2400 is 5
ppm color and 20 ppm black. Both the cartridges and the sep
­arate drum/waste cartridge are easily accessible and are loaded from the top of the printer. The toner cartridges have changed from a mechanical “new cartridge” sensor on the QMS2300 to a memory chip.
Components (120v)
1710587-004 T
oner Black - High Capacity (appr 1710587-005 Toner Yellow - High Capacity (approx. 4,500 prints at 5% coverage) 1710587-006 T 1710587-007 T
oner Magenta - High Capacity (appr
oner Cyan - High Capacity (approx. 4,500 prints at 5% coverage) 1710587-001 Toner Yellow - Standard Capacity (approx. 1,500 prints at 5% coverage) 1710587-002 Toner Magenta - Standard Capacity (approx. 1,500 prints at 5% coverage) 1710587-003 Toner Cyan- Standar
d Capacity (appr
1710591-001 OPC Drum Cartridge (appr
ox. 4,500 prints at 5% coverage)
ox. 4,500 prints at 5% coverage)
ox. 1,500 prints at 5% coverage)
ox. 45,000 mono / 11,250 color prints- continuous mode)
None of FG's pr
Future Graphics (FG) is a distributor of compatible replacement parts and products for imagining equipment.
o
duc
ts ar
e genuine OEM r
eplac
emen
ts and no affiliation or sponsorship is to be implied between FG and any OEM.
t par
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