Minolta PK-3 Parts Manual

Page 1
Parts Manual
PK-3
Page 2
Parts Manual
PREFACE
1. The part numbers listed in Parts Catalog are those which were assigned to the parts making up the machine at the time machine was originally intro­duced onto the market.
2. Parts whose INDEX numbers are shown white against a black backg round in the illustration are those to be used in only certain market areas. These part numbers are given in the lower half part of the list section. Check the SFIX No. listed in SFIX CHART on page II to find which part number is applicable to your own area.
3. Parts whose INDEX numbers are shown black against a white background in the illustration are those to be used in all market areas. These parts are listed on the upper half part of the list section.
4. If "NS" follows a part number given in the list section, it indicates that we do not keep a stoc k of the part. The part is not required for ordinary service jobs, either.
5. If "RP" is shown in the REC column of the list section, it indicates that the part is functionally important.
6. In the exploded views in this Parts Catalog the parts (Screws & Washes, etc...) which are indicated with a "four-digit" numbers are listed in numerical order in the section "SCREWS AND WASHERS". Please check these "four-digit" numbers with the part numbers ("ten-digit" numbers) which should be used for ordering the part.
I
7. All part numbers consist of "ten-digit" which should all be quoted when ordering a part. The price of parts can be obtained by referring to the "Parts Price List" which is separately issued.
8. All infomation contained in this Parts Catalog is subject to change.
Page 3
SFIX CHART
Par ts Manual
SFIX No. COUNTRY VOLTAGE
611
612
JAPAN
USA/CANADA
100V - METRIC 614
208-240V - INCH
FREQUENCY
(Hz)
PAPER SIZE SFIX No. COUNTRY VOLTAGE
EUROPE/RUSSIA
230V - METRIC
FREQUENCY
(Hz)
PAPER SIZE
CONTENTS
1. FRAMES • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 1
2. HOUSING • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 3
3. TRANSPORT SECTION (A) • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 5
4. TRANSPORT SECTION (B) • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 7
5. PUNCH SECTION (A) • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 9
6. PUNCH SECTION (B) • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 11
7. DRIVE SECTION • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 13
8. SCREWS AND WASHERS• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 15
9. NUMERICAL INDEX • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 16
JULY 2002
II
Page 4
1
FRAMES PK-3
1
04
1703
03
1703
18
08
19
1703
02
05
1703
07
07
06
1703
1703
1703
17
1703
01
20
1703
21
15
01
1703
1703
14
1703
1703
1703
1703
13
07
12
1703
1703
1703
1703
1703
09
1703
16
10
11
1703
1703
22
1703
1703
1703
1703
A
A
1703
23
1703
Page 5
INDEX PART NO. PART NAME REC QTY INDEX PART NO. PART NAME REC QTY
19 20 21 22 23
4380-1061-01 4379-1004-01 4379-1003-01 4380-1058-01 4380-1054-01
4014-2534-01
01
4380-1059-01
02
4380-1060-01
03
4014-2523-01
04
4380-1057-01
05
4014-2527-01
06
4380-1249-01
07
4379-1005-01
08
4014-1770-01
09
4014-2605-01
10
4024-2158-01
11
4379-1002-01
12
4380-1250-01
13
4379-1001-01
14
4380-1068-01
15
4380-1056-01
16
4380-1055-01
17
4380-1062-01
18
INDEX PART NO. PART NAME REC QTY SFIX
SPONGE BRACKET BRACKET SCREW BRACKET SCREW EDGE COVER POSITIONING PLATE NOISE FILTER FAN MOTOR SCREW SPACER WIRING SADDLE NEUTRALIZING BRUSH GUIDE BRACKET
NS
GUIDE PLATE
NS
COVER
NS
2 1 1 2 1 1 3 1 1 1 2 1 1 1 1 1 1 1
NS
BRACKET BRACKET BRACKET
NS
BRACKET
NS
REINFORCE PLATE
1 1 1 1 1
2
Page 6
2
HOUSING PK-3
1504
02
01
3
07
04
20
06
04
08
1704
21
09
1315
3712
1315
10
05
1305
11
03
1504
3524
14
1703
17
1315
13
1607
19
18
1504
15
16
1607
1315
22
23
1663
12
Page 7
INDEX PART NO. PART NAME REC QTY INDEX PART NO. PART NAME REC QTY
20 21 22 23
4379-1006-01 4014-1249-01 4380-1063-01 4379-1020-01
4380-1051-01
01
4380-1050-01
02
4014-2623-01
03
4380-1064-01
04
4379-1007-01
05
4379-1024-01
06
4380-1049-01
07
4014-4005-01
08
4014-1301-01
09
4014-1250-01
10
4014-1242-01
11
4014-2593-01
12
4014-2303-01
13
4014-2594-01
14
4380-1053-01
15
4014-2621-02
17
4014-2620-02
18
4380-1048-01
19
INDEX PART NO. PART NAME REC QTY SFIX
16164014-2606-01
4014-2607-01
REAR COVER TOP COVER LABEL BRACKET PLATE LABEL DOOR SCREW SWITCH INSULATING SHEET ACTUATOR DC POWER SUPPLY RELAY CIRCUIT BREAKER PLUG IC PWB-CONTROL PANEL
POWER CORD POWER CORD
RP
1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1
11611
612
NS BRACKET
COVER COVER WIRE HARNESS ASSY
1 1 1 1
4
Page 8
3
TRANSPORT SECTION (A) PK-3
5
1704
05
1703
26
25
3701
1704
04
9102
01
03
06
1704
02
1706
07
01
9102
13
01
9102
14
24
12
15
1704
23
03
01
9102
02
1704
1703
17
22
29
1703
28
1703
3501
16
12
07
1704
19
9102
1704
30
18
1703
1704
20
1703
08
1704
1703
05
21
1704
11
3701
27
10
9102
09
03
01
1704
01
02
1704
Page 9
INDEX PART NO. PART NAME REC QTY INDEX PART NO. PART NAME REC QTY
4014-1241-01
01
4380-1012-01
02
4380-1241-01
03
4014-4013-01
04
4014-1722-01
05
4014-2556-01
06
4014-2081-01
07
4379-1017-01
08
4014-2553-01
09
4380-1248-01
10
4014-2542-01
11
4014-4020-01
12
4014-2544-01
13
4379-1025-01
14
4014-2524-01
15
4014-2557-01
16
4014-2545-01
17
4014-2602-01
18
INDEX PART NO. PART NAME REC QTY SFIX
ROLLER SPRING PIN SCREW KNOB GUIDE SHEET SPACER HINGE HINJE PLATE/FRONT EDGE COVER TORSION SPRING SCREW TORSION SPRING SCREW RESIST SENSOR GUIDE SHEET TORSION SPRING SCREW
6
4014-2554-01
20
3
4014-1007-01
21
3
4379-1014-01
22
1
4379-1010-01
23
2
4380-1065-01
24
2
4379-1015-01
25
2
4379-1009-01
26
1
4380-1067-01
27
1
4379-1011-01
28
1
4379-1008-01
29
1
4380-1011-01
30
2 1 1 1 2 1 1
4014-2543-01
19
TORSION SPRING HINGE PLATE/REAR STOPPER RUBBER
NS
PLATE
NS
GUIDE
NS
GUIDE PLATE PLATE
NS
GUIDE REINFORCE PLATE GUIDE
NS
GUIDE
NS
GUIDE PLATE
NS
1 1 2 1 1 1 1 1 1 1 1 1
6
Page 10
4
TRANSPORT SECTION (B) PK-3
7
9116
03
05
06
02
9107
9112
1703
9112
09
1703
04
9112
1704
1704
08
05
07
F
09
11
E
13
9112
22
07
19
9112
1703
24
9112
19
18
02
16
28
9107
9112
9112
23
17
01
1703
7207
27
D
C
B
A
1315
19
29
1703
12
03
1315
9116
1703
30
9112
05
1315
1607
1703
21
20
9112
7207
26
9107
25
9115
1315
9112
04
15
10
11
14
1607
F
E
C
31
B
D
A
Page 11
INDEX PART NO. PART NAME REC QTY INDEX PART NO. PART NAME REC QTY
4014-2530-01
01
4014-2522-01
02
4014-2614-01
03
4014-2604-01
04
4014-2612-01
05
4014-2531-01
06
4014-2548-01
07
4014-2549-01
08
4014-2541-01
09
4014-2538-01
10
4014-2550-01
11
4014-2547-01
12
4014-2540-01
13
4014-2539-02
14
4014-2552-01
15
4380-1034-01
16
4014-1281-01
17
4380-1003-01
18
INDEX PART NO. PART NAME REC QTY SFIX
MOTOR BUSHING BUSHING BUSHING(BEARING) BUSHING KNOB TENSION SPRING DRIVING ROLLER TRANSPORT ROLLER LEVER GUIDE SOLENOID ARM DRIVEN ROLLER DRIVING ROLLER GUIDE SHEET SPACER PULLEY 24T BUSHING
1
4014-2587-01
20
2
4014-2586-01
21
2
4014-2585-01
22
2
4014-2591-01
23
3
4014-2590-01
24
1
4014-1274-01
25
2
4014-2583-01
26
1
4014-2584-01
27
2
4379-1012-01
28
1
4379-1013-01
29
2
4379-1016-01
30
1
4380-1013-01
31
1 1 1 1 1 1
4014-2555-01
19
BELT TENSION ROLLER GEAR T30 PULLEY T24/30 PULLEY T24 DRIVE BELT DRIVE BELT WASHER PULLEY T42 PULLEY T24 BRACKET BRACKET BRACKET GUIDE PLATE
3 1 1 1 1 1 1 1 1 1 1 1 1
8
Page 12
5
PUNCH SECTION (A) PK-3
9
1703
9107
9105
22
1704
1703
05
03
12
03
11
19
02
9107
03
20
01
05
1305
11
04
04
23
1607
3501
9107
07
02
9107
08
9107
03
1703
07
1717
1703
09
1704
1704
06
1703
10
18
10
17
10
21
16
1704
14
15
17
13
17
Page 13
INDEX PART NO. PART NAME REC QTY INDEX PART NO. PART NAME REC QTY
20 21 22 23
4014-2561-01 4014-2571-01 4380-1069-01 4380-1078-01
4014-2570-01
01
4014-2568-01
02
4379-1026-01
03
4380-1246-01
04
4014-2581-01
05
4014-2619-01
06
4014-2528-01
07
4014-2588-01
08
4014-2622-01
09
4014-2595-01
10
4014-2574-01
11
4014-2529-01
12
4014-2578-01
13
4014-2572-01
14
4014-2565-01
15
4014-2576-01
16
4014-2563-01
18
4380-1073-01
19
INDEX PART NO. PART NAME REC QTY SFIX
17
4014-3301-01
17
4014-3302-01
17
4014-3303-01
GUIDE PROTECTION RUBBER RING WIRING SADDLE BUSHING MOTOR/GEAR ASSY BUSHING PUNCH IDLING GEAR PWB-SIZE DETECT CLUTCH NEUTRALIZING BRUSH PHOTO SENSOR SHEET SPACER NEUTRALIZING BRUSH SHEET PUNCH RACK BRACKET
PUNCH UNIT(2 HOLES) PUNCH UNIT(3 HOLES) PUNCH UNIT(4 HOLES)
RP
2 HOLES 3 HOLES 4 HOLES
1 2 4 5 2 1 2 1 1 1 2 1 1 2 1 1 1 1
1
611
1
612
1
614
GUIDE PLATE PUNCH ACTUATOR
NS
BRACKET WIRE HARNESS ASSY
1 1 1 1
10
Page 14
6
PUNCH SECTION (B) PK-3
11
11
12
13
1704
10
09
25
3704
14
9107
3501
1704
9107
08
07
04
17
26
24
0254
0254
18
04
06
19
27
1703
05
22
21
04
9107
1311
1704
04
3704
9107
03
02
9107
9105
01
01
1683
1704
20
23
29
28
A
1703
1704
30
1703
15
A
31
3305
16
Page 15
INDEX PART NO. PART NAME REC QTY INDEX PART NO. PART NAME REC QTY
4014-1578-01
01
4014-2589-01
02
4014-2611-01
03
4014-2532-01
04
4014-4078-01
05
4014-2569-01
06
4014-2562-01
07
4014-2577-01
08
4014-2580-01
09
4014-2579-01
10
4014-2564-01
11
4014-2610-01
12
4014-2566-01
13
4014-2567-01
14
4014-2529-01
15
4014-2558-01
16
4014-2559-01
17
4014-2575-01
18
INDEX PART NO. PART NAME REC QTY SFIX
BUSHING GEAR T18/24 CONVEYANCE GEAR T33 BUSHING SCREW COUPLING COVER CONVEYING SCREW HOLD PLATE BRUSH SPACER/A HANDLE LABEL ROTARY LEVER TENSION SPRING PHOTO SENSOR PUNCH TRASH BOX DUCT PLATE
2
4014-1007-01
20
1
4014-1641-01
21
1
4380-1248-01
22
4
4014-2617-01
23
1
4380-1070-01
24
1
4380-1074-01
25
1
4380-1076-01
26
1
4014-2560-01
27
1
4380-1075-01
28
1
4380-1077-01
29
1
4380-1071-01
30
1
4014-1020-01
31
1 1 1 1 1 1
4014-2573-01
19
NEUTRALIZING BRUSH STOPPER RUBBER PHOTO SWITCH EDGE COVER MOTOR ASSY HOLDER COVER SET PLATE GUIDE PLATE GUIDE
NS
BRACKET COVER MAGNET CATCH
RP
1 1 1 1 1 1 1 1 1 1 1 1 1
12
Page 16
7
DRIVE SECTION PK-3
13
3501
1315
06
07
1309
05
08
1315
9112
04
04
12
13
14
16
1305
1305
1305
03
01
02
1703
15
1703
17
18
1318
09
10
11
1305
19
9112
12
Page 17
INDEX PART NO. PART NAME REC QTY INDEX PART NO. PART NAME REC QTY
19 9384-1311-11 CABLE TIE 104L 2
4014-2618-01
01
4014-1247-01
02
4014-2546-01
03
4380-1248-01
04
4014-1640-01
05
4379-1022-01
06
4014-2533-01
07
4380-1244-01
08
4014-2603-01
09
4014-2596-01
10
4014-2582-01
11
4014-1624-01
12
4014-2592-01
13
4014-2529-01
14
4380-1066-01
15
4380-1072-01
16
4474-6755-01
17
4474-6756-01
18
INDEX PART NO. PART NAME REC QTY SFIX
DC SOLENOID ASSY SPONGE TENSION SPRING EDGE COVER PHOTO SWITCH WIRE HARNESS ASSY MOTOR PIN GEAR 21T POSITIONING ROLLER PULLEY BALL BEARING PUNCH ROCKING BELT PHOTO SENSOR GUIDE PLATE
NS
BRACKET
NS
WIRING SADDLE WIRING SADDLE
1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 5 1
14
Page 18
8
INDEX PART NO. PART NAME ILLUST INDEX PART NO. PART NAME ILLUST INDEX PART NO. PART NAME ILLUST
SCREWS AND WASHERS PK-3
15
0254 9754-2012-50 PIN
1305 1309 1311 1315 1318
1504 9652-0406-01 SCREW
1607 1663 1683
1703 1704 1706 1717
3305 9732-0308-13 TAPPING SCREW
9646-0306-13 9646-0310-13 9646-0314-13 9646-0406-13 9646-0408-13
9654-0306-13 9654-0406-13 9654-2604-13
9737-0406-13 9737-0306-13 9737-0404-13 9737-0304-13
SCREW
SCREW
SCREW
9102 9105 9107 9112 9115 9116
9721-0200-01 9721-0300-01 9721-0400-01 9721-0600-01 9721-0800-01 9721-1000-01
RETAINING RING
3501 3524
3701 3704 3712
7207 9686-0304-08 SET SCREW
9735-0306-13 9735-0316-13
9739-0408-13 9739-0308-13 9739-0406-13
TAPPING SCREW
TAPPING SCREW
Page 19
9
PART NO. FIG. INDEX QTY PART NO. FIG. INDEX QTY PART NO. FIG. INDEX QTY PART NO. FIG. INDEX QTY
4014-1007-01 4014-1007-01 4014-1020-01 4014-1241-01 4014-1242-01 4014-1247-01 4014-1249-01 4014-1250-01 4014-1274-01 4014-1281-01 4014-1301-01 4014-1578-01 4014-1624-01 4014-1640-01 4014-1641-01 4014-1722-01 4014-1770-01 4014-2081-01 4014-2303-01 4014-2522-01 4014-2523-01 4014-2524-01 4014-2527-01 4014-2528-01 4014-2529-01 4014-2529-01 4014-2529-01 4014-2530-01 4014-2531-01 4014-2532-01 4014-2533-01 4014-2534-01 4014-2538-01 4014-2539-02 4014-2540-01 4014-2541-01 4014-2542-01 4014-2543-01 4014-2544-01 4014-2545-01 4014-2546-01 4014-2547-01 4014-2548-01 4014-2549-01 4014-2550-01 4014-2552-01 4014-2553-01 4014-2554-01 4014-2555-01 4014-2556-01 4014-2557-01 4014-2558-01 4014-2559-01 4014-2560-01 4014-2561-01 4014-2562-01 4014-2563-01 4014-2564-01 4014-2565-01 4014-2566-01 4014-2567-01 4014-2568-01 4014-2569-01 4014-2570-01 4014-2571-01 4014-2572-01 4014-2573-01 4014-2574-01 4014-2575-01 4014-2576-01
NUMERICAL INDEX PK-3
31
08
21
03
20
06
31
06
01
03
11
02
02
07
21
02
10
02
25
04
17
04
09
02
01
06
12
07
05
07
21
06
05
03
09
01
07
03
13
02
02
04
04
01
15
03
06
01
07
05
12
05
15
06
14
07
01
04
06
04
04
06
07
07
01
01
10
04
14
04
13
04
09
04
11
03
19
03
13
03
17
03
03
07
12
04
07
04
08
04
11
04
15
04
09
03
20
03
19
04
06
03
16
03
16
06
17
06
27
06
20
05
07
06
18
05
11
06
15
05
13
06
14
06
02
05
06
06
01
05
21
05
14
05
19
06
11
05
18
06
16
05
2 1 1 6 1 1 1 1 1 1 1 2 2 1 1 2 1 2 2 2 2 1 1 2 1 1 1 1 1 4 1 2 1 1 1 2 1 1 1 1 1 1 2 1 2 1 1 1 3 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1
4014-2577-01 4014-2578-01 4014-2579-01 4014-2580-01 4014-2581-01 4014-2582-01 4014-2583-01 4014-2584-01 4014-2585-01 4014-2586-01 4014-2587-01 4014-2588-01 4014-2589-01 4014-2590-01 4014-2591-01 4014-2592-01 4014-2593-01 4014-2594-01 4014-2595-01 4014-2596-01 4014-2602-01 4014-2603-01 4014-2604-01 4014-2605-01 4014-2606-01 4014-2607-01 4014-2610-01 4014-2611-01 4014-2612-01 4014-2614-01 4014-2617-01 4014-2618-01 4014-2619-01 4014-2620-02 4014-2621-02 4014-2622-01 4014-2623-01 4014-3301-01 4014-3302-01 4014-3303-01 4014-4005-01 4014-4013-01 4014-4020-01 4014-4078-01 4024-2158-01 4379-1001-01 4379-1002-01 4379-1003-01 4379-1004-01 4379-1005-01 4379-1006-01 4379-1007-01 4379-1008-01 4379-1009-01 4379-1010-01 4379-1011-01 4379-1012-01 4379-1013-01 4379-1014-01 4379-1015-01 4379-1016-01 4379-1017-01 4379-1020-01 4379-1022-01 4379-1024-01 4379-1025-01 4379-1026-01 4380-1003-01 4380-1011-01 4380-1012-01
06
13
05
10
06
09
06
05
05
11
07
26
04
27
04
22
04
21
04
20
04
08
05
02
06
24
04
23
04
13
07
12
02
14
02
10
05
10
07
18
03
09
07
04
04
10
01
16
02
16
02
12
06
03
06
05
04
03
04
23
06
01
07
06
05
18
02
17
02
09
05
03
02
17
05
17
05
17
05
08
02
04
03
12
03
05
06
11
01
14
01
12
01
21
01
20
01
08
01
20
02
05
02
29
03
26
03
23
03
28
03
28
04
29
04
22
03
25
03
30
04
08
03
23
02
06
07
06
02
14
03
03
05
18
04
30
03
02
03
1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 3 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 3
4380-1013-01 4380-1034-01 4380-1048-01 4380-1049-01 4380-1050-01 4380-1051-01 4380-1053-01 4380-1054-01 4380-1055-01 4380-1056-01 4380-1057-01 4380-1058-01 4380-1059-01 4380-1060-01 4380-1061-01 4380-1062-01 4380-1063-01 4380-1064-01 4380-1065-01 4380-1066-01 4380-1067-01 4380-1068-01 4380-1069-01 4380-1070-01 4380-1071-01 4380-1072-01 4380-1073-01 4380-1074-01 4380-1075-01 4380-1076-01 4380-1077-01 4380-1078-01 4380-1241-01 4380-1244-01 4380-1246-01 4380-1248-01 4380-1248-01 4380-1248-01 4380-1249-01 4380-1250-01 4474-6755-01 4474-6756-01 9384-1311-11
04
16
04
19
02
07
02
02
02
01
02
15
02
23
01
17
01
16
01
05
01
22
01
02
01
03
01
19
01
18
01
22
02
04
02
24
03
15
07
27
03
15
01
22
05
24
06
30
06
16
07
19
05
25
06
28
06
26
06
29
06
23
05
03
03
08
07
04
05
10
03
22
06
04
07
07
01
13
01
17
07
18
07
19
07
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 5 1 1 2 3 1 5 1 2
16
Page 20
Copyright
2002 MINOLTA Co., Ltd.
Use of this catalog should be strictl y supervised to a voi d disclo sure of confidential information.
MINOLTA Co., Ltd.
7665-4379-21 02071000
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