Minolta DEClaser 2200 Service Manual

Page 1
Page 2
Page 3
Page 4
Page 5
Page 6
Page 7
Page 8
Page 9
Page 10
Page 11
Page 12
Page 13
Page 14
Page 15
Page 16
Page 17
Page 18
Page 19
Page 20
Page 21
Page 22
Page 23
Page 24
Page 25
Page 26
Page 27
1.3.2 Paper Path Jam Detection Circuits
The paper path sensors monitor the progress of a sheet of paper through the duplex paper path. The sensors are actuated by linkages that protrude into the paper path and are deflected by the forward-moving paper.
Figure 1–9 shows the location of!the fixing unit exit,"inverter, and
#
second pass sensors. It also shows the duplex paper path, the rollers, and the facedown fork gate.
Figure 1–9: Paper Path Sensor Locations
1
2
3
MLO-004931
The dc control board monitors the sensors during power-up and at specific times during the print cycle. During power-up the fixing unit exit and second pass sensors are checked. If either sensor detects paper, the printer does not warm up, display READY, or go on line. The printer can be powered up and display READY with paper in the paper path, but not if the paper is under either sensor.
1–14 DEClaser 2200 Printer Service Guide
Page 28
During the print cycle, the dc control board compares the timing and sensor events to track the paper as it travels through the paper path. The print cycle is initiated when a sheet of paper is fed into the paper path; the cycle ends at the selected output stack. If the leading or trailing edge of the paper fails to actuate a sensor within the expected time period, the dc control board lights the control panel jam indicators, shuts down the fixing unit heater, and causes the control panel beeper to sound.
The three jam indicators show the most probable location of a paper jam. One sheet of paper can cause one, two, or all three indicators to light. Figure 2–1 shows the three control panel jam indicators.
1.4 Electronic Block Diagrams
Figure 1–10 shows the major electronic components that operate the DEClaser 2200 printer.
DEClaser 2200 Physical and Functional Description 1–15
Page 29
Figure 1–10: 2200 Overall Block Diagram
Optical Fiber
Host
System
Control
Panel
Video
Control
Board
I/O
Board
DC
Control
Board
Laser/Scanner
Assembly
Laser Diode
Scanner
Motor
HVPSA
Solenoid and
Sensor Board
Duplexing
Unit Motor
Primary
Corona/Grid
Bias
Transfer
Corona
Developing
Bias
Static Charge
Eliminator
Toner Sensor
Printer Unit
Sensors/Solenoids
Duplexing Unit
Sensors/Solenoids
Fixing Unit
Preconditioning
Exposure Lamps
LVPSA Main Motor Driver
Power Switch
1–16 DEClaser 2200 Printer Service Guide
Main Motor
Safety
AC Driver
AC Inlet
MLO-004926
Page 30
1.4.1 I/O Board
The I/O board can connect to a host system by a serial RS232C interface or by a parallel 8-bit Centronics interface. Data passes directly through the I/O board. See Section A.3 for pin-out and connector information.
NOTE: The switchpack mounted on some I/O boards is not used in the field. The correct operational setting for both switches is open.
1.4.2 Video Control Board
The video control board receives commands and image data from the host system through theI/Oboard. The image data is compiled into adotpattern and stored in the page memory to be output to the laser scanner assembly through the dc control board.
Figure 1–11 shows the major blocks of the video control board.
Figure 1–11: Video Control Board
A23-16
Expansion
ROM
Font
Cartridges01
Internal
ROM
M-CPU
AD15-0
GA2
GA1
MD
15-0
DRAM
EEPROM
S-CPU
MD15-0
I/O
Board
DC Control
Board
Control Panel
Indicators Display
Keys
MLO-004912
The main central processing unit (M–CPU) is a 32-bit microprocessor that controls all activity on the video control board.
The subcentral processing unit (S–CPU) is a 16-bit microprocessor that operates as a slave to the M–CPU.
DEClaser 2200 Physical and Functional Description 1–17
Page 31
The S–CPU does the following. – Controls the host system and video control board communication,
through the logic on the I/O board.
Reads and operates the keys, display, and all indicators on the
control panel except the jam indicators. (The jam indicators are operated by the dc control board.)
Controls read/write access to theelectricallyerasableprogrammable
read-only memory (EEPROM). The EEPROM is referred to as NVRAM by the control panel display (nonvolatile random-access memory).
Operates the dc control board through 14 logic level signals shown
in Figure 1–12 and Figure 1–14.
Generates refresh clock pulses that maintain data bits stored in
dynamic random-access memory (DRAM).
Controls all communication between the M–CPU and elements on
the video control board.
Gate array 1 (GA1) controls the direct memory access (DMA) process to the DRAM. The DRAM is accessed by the dc control board and by devices on the video control boards.
Gate array 2 (GA2) controls the transfer timing of the dot pattern data to the dc control board.
The DRAM is divided into the following three fields (the size of which is adjustable through the control panel setup menu):
The page or input buffer contains data received from the host
system.
The page memory contains the image data bitmap or dot pattern
data.
The font cache memory contains processed fonts.
The read-only memory (ROM) holds the image data that makes up the internal fonts and stores the firmware operating programs of the video control board.
1–18 DEClaser 2200 Printer Service Guide
Page 32
1.4.3 DC Control Board Signals
The dc control board operates and distributes power to all the electronic and electromechanical components in the duplex unit and print engine. With the exception of the scanner assembly, all connections to the dc control board are made by the following three connectors:
J214 is a 40-pin connector that carries all print engine connections.
J215 is a 40-pin connector that carries all duplex and inverter unit connections.
J216 is a 9-pin, high current type connector that connects dc power to the dc control board.
Figure 1–12 and Figure 1–13 show the input signals to the dc control board from the print engine, duplex unit, and video control board.
DEClaser 2200 Physical and Functional Description 1–19
Page 33
Figure 1–12: DC Control Board Input Signals (Part 1)
DC Control Board
Paper Exit
Sensor
Thermistor
PS331
TH1
TB301-1
Fixing
Unit
-2
J331-7 J214-13
-6 -15
-5 -17
-4 -19
+5V
PDP
FSRTH
Upper Paper
Sensor
Upper
Manual Feed
Sensor
Sensitivity
Switches
Inverter Paper
Sensor
Duplexing Unit
Motor Clock
Paper Alignment
Guide Home
Position Sensor
Printout Selector
Switch
PS301
PS302
SW301
SW302
Toner
Sensor
MS1
PS4
PS2
PS5
J715-3
J712-3
J718-3
J714-2
-2
-1
-2
-1
-2
-1
-1
Solenoid
and
Sensor
Board
HVPSA
J714-5
J717-5
J213-7
-6
-8
-9
-1
-2
J601-5 J214-10
-4
-3
-4
-3
J214-24
-26
-22
-20
-36
-34
J215-20
-22
-24
J215-8
-10
-12
J215-30
-28
-26
J215-32
-34
+5V
PEMPU MPFUS
CSENS1 CSENS2
TSENS
+24V
PRS
+24V
DMTG
+24V
HMPS
FUPSENS
1–20 DEClaser 2200 Printer Service Guide
MLO-004927
Page 34
Figure 1–13: DC Control Board Input Signals (Part 2)
DC Control Board
Lower
Manual Feed
Sensor
Lower Cassette
Paper Sensor
Second-Pass
Pickup Unit
Paper Sensor
Upper Cassette
Size-Sensing
Switch
Lower Cassette
Size-Sensing
Switch
PS6
PS1
PS3
SW263
SW262
SW261
SW201
SW202
SW203
J719-3
-2
-1
J711-3
-2
-1
J713-3
-2
-1
J216-1 J214-35
-2
-3
-4
J215-6
J215-6
J215-18
-16
-14
-37
-39
-40
-1
-2
-4
-2
+24V
MPFLS
+24V
PEMPD
+24V
DUPFEDS
PSIZEU1
PSIZEU2
PSIZEU3
PSIZED1
PSIZED2
PSIZED3
PRNT
Video
Control
Board
VXYNC CPRCY VDO CMD CCLK
MLO-004928
Figure 1–14 and Figure 1–15 show all the output signals from the dc control board.
DEClaser 2200 Physical and Functional Description 1–21
Page 35
Figure 1–14: DC Control Board Output Signals (Part 1)
DC Control Board
J451-1 J202-4
-2 -3
-3 -2
-4 -1
J401-1
-3
-4
-5
-2
J601-8
-6
-4
-3
-2
-1
-7
LVPSA
Main Motor Driver
J213-5 J214-28
J152-1
-2
Solenoid
and
Sensor
Board
AC Inlet
Assembly
-4 -30
-3 -32
-6 -26
J151-10 J214-33
-7 -27
-8 -29
-9 -31
J203-7
-5
-3
-1
-6
J214-4
-8
-12
-14
-16
-18
-6
Scanner
Assembly
Main
Motor
Upper
Pickup
Clutch
Solenoid
Registration
Clutch
Solenoid
Fixing
Unit
Laser Diode Driver
Scanner
Motor
HVPSA
M1
SL301
SL302
FM1
AC Power
+5V
LDRV PD DSADJ
+24V
SCNCONT
TG(+) TG(-)
+24V
DBDC DBAC HV1ON HVRST HVTON
+24V
CPUDU REGD
+24V
FAN FRSD
MLO-004929
1–22 DEClaser 2200 Printer Service Guide
Page 36
Figure 1–15: DC Control Board Output Signals (Part 2)
DC Control Board
Preconditioning
Exposure Lamps
TB321 J333
TB322 J334
Fixing
Unit
J333-1 J214-25
-3 -21
-2 -23
+24V
PEXP
Duplex Unit
Motor
Inverter Roller
Solenoid
Fork Gate
Solemoid
Alignment
Roller Pressure
Solenoid
Alignment
Guide Clutch
Solenoid
Second-Pass
Pickup Clutch
Solenoid
Lower Cassette
Pickup Clutch
Solenoid
Inverter Roller
Clutch
Solenoid
M2
SL6
SL7
SL3
SL4
SL2
SL1
SL5
FM2
J702-1
-2
J706-4 -29
-3 -27
J707-2 -33
-1 -31
J704-2 -17
-1 -15
J705-2 -21
-1 -19
J703-2 -13
-1 -11
J701-1 -3
-2 -5
J706-2 -25
-1 -23
Video
Control
Board
Control Panel
Jam and Feed
Source
Indicators
J717-2
J215-7
-1
J207-1
-9
-2
DMDVO DMDVO
+24V
SBSLD
+24V
EXDEF
+24V
SFTSLD
+24V
GUIDSLD
+24V
DUPFED
+24V
CPUDD
+24V
SBROLD
+24V
BD PPRDY RDY VSREQ SBSY STS
PCLK
SW205
MLO-004930
DEClaser 2200 Physical and Functional Description 1–23
Page 37
1.4.4 LVPSA, Main Motor, and Interlock Diagram
Figure 1–16 shows the major sections of the low-voltage power supply assembly (LVPSA). The LVPSA consists of dc low-voltage power supply regulators, two interlock switches, and the high current drivers for the main motor that drives the print engine.
Figure 1–16: LVPSA Block Diagram
Power Switch
Noise
Filter
AC Inlet
DC Control
Circuit
Breaker
Board
CB 101
Fuse
F1
Noise
Filter
Recti-
fier
Oscil-
lator
1.4.5 Fixing Heater Control Circuit
LVPSA
DOROPN
+ 24V Power Supply
Supply
SW2
SW1
+ 5V
RESET REMOTE
+ 24VA
+ 24VB
-5V
J3
M1
MLO-004916
Recti-
fier
Reset Signal
Recti-
fier
Recti-
fier
+ 5V Power
Supply
Generator
- 5V Power
Motor Driver
T1
The fixing heater current is controlled by ac driver and safety circuits, whereas the fixing temperature is measured and regulated by the dc control board. The ac driver and safety circuit are parts of the ac inlet assembly field replaceable unit (FRU). Figure 1–17 is a diagram of the circuits that control the fixing unit heater.
1–24 DEClaser 2200 Printer Service Guide
Page 38
Figure 1–17: Fixing Heater Diagram
Safety CircuitCurrent Sensor
Q153
C153
AC Power
LVPSA
DC Controller
FSRD
SW205
FSRTH
Power Switch
AC Driver
Noise Filter
CB
101
SSR
101
RL101
H1
TP1
TH1
MLO-004917
The ac line power is directed through the power switch, noise filter, and CB101. From CB101 the ac line power is directed to the LVPSA and to the fixing heater circuits.
The following serial devices control the fixing heater current:
Relay RL01 is operated by the safety circuit.
The solid state relay (SSR) is operated by the dc control board.
The thermoprotection (TP1) switch is actuated directly by the heat coming off the fixing heat roller.
DEClaser 2200 Physical and Functional Description 1–25
Page 39
Safety Circuit
The safety circuit consists of a fixing heater current monitor and a timer circuit that controls relay RL01. The current transformer monitors the current drawn by the fixing heater and charges C153. If the fixing current get too high, C153 turns on Q153, which opens the RL01 contact. The
FSRD
signal also causes C153 to fully charge when a fixing unit error (50
SERVICE) has occurred. Once RL01 has opened, it is kept open until C153 discharges. C153 stays
fully charged until the ac power is turned off, then C153 slowly discharges. About 10 minutes are required for the discharge. If you turn the power back on before C153 discharges, C153 recharges and the 50 SERVICE message is redisplayed.
SSR Circuit
The SSR switches the fixing heater current on and off to regulate the fixing unit temperature. The resistance of the thermistor (TH1) varies according to the heat of the fixing roller. The dc control board measures the resistance of TH1 and turns SSR on to raise the temperature or off to allow the fixing unit to cool.
When the printer is at standby, the fixing temperature is maintained at 165°C (329°F).
When the printer starts to print, the fixing temperature is quickly raised to 180°C (356°F).
The dc control board displays the 50 SERVICE error message if the fixing unit roller temperature:
Fails to exceed 30°C (86°F) within 18 seconds after power on
Fails to exceed 165°C (329°F) within 90 seconds after power on
Exceeds 230°C (446°F)
Drops below 140°C (284°F) after the Ready indicator goes on
1–26 DEClaser 2200 Printer Service Guide
Page 40
SW205
Switch SW205 is mechanically actuated by the bottom cover. When the bottom cover is on, the switch is open and TH1 operates normally. When the cover is off, the SW205 is closed and a dummy load is connected across TH1, thus simulating a correctly warmed fixing temperature. The dc control board never turns on the SSR, and the fixing unit stays cool. SW205 is not used in the field. The TP1 thermoprotection switch is a passive temperature-operated switch that is mounted next to the fixing heater roller. TP1 opens if the fixing unit temperature climbs to 210°C ±10% (410°F).
1.4.6 HVPSA Circuits
The HVPSA assembly consists of the high-voltage power supplies and an attached connector block that are crucial to the production of the image. The assembly is replaced as an FRU. You should not attempt to adjust the HVPSA in the field.
When the top cover is closed, the EP-S cartridge contacts make connection with the coil and flat spring contacts of the connector block. The coil spring contacts are used for high-voltage connection. The flat spring contacts connect the toner sensor signal and high-voltage common return bus (HVGND) to the EP-S cartridge.
The coil spring connectors are chrome plated and require no maintenance. Use a soft brush to clean away dust or paper chips, but avoid using commercially available liquid or aerosol contact cleaners. Replace the HVPSA if the connector block plastic is broken or damaged, or if the contacts appear burnt, pitted, or bent. Do not attempt to scrape clean, bend back, or repair damaged contacts.
DEClaser 2200 Physical and Functional Description 1–27
Page 41
Figure 1–18 presents a side profile of the connector block and identifies each connector.
Figure 1–18: HVPSA Connector Block
Primary
Primary
Corona
Corona Grid
Developing Bias
Toner SensorHVGND
Static Charge
Eliminator
Transfer
Corona Unit
MLO-004924
1–28 DEClaser 2200 Printer Service Guide
Page 42
Figure 1–19 gives signal names, connector numbers, and shows the circuitry that drives and loads the HVPSA.
Figure 1–19: HVPSA Image Circuits
+24 Vdc
DC Control Board
M-CPU
8
J214
DBDC
8
DBAC
12
HVION
14
HVTON
18
HVRST
16
LVPSA RESET
TSENS
10
HVPSA
7
6
4
3
1
2
5
T1
A
T3
DB
Primary Corona
P D
T
Separation
Static Charge
Eliminator
HVGND
Grid
Drum
Transfer
Corona
Toner
Sensor
Developer
Drum
MLO-004925
DEClaser 2200 Physical and Functional Description 1–29
Page 43
Page 44
Page 45
Page 46
Page 47
Table 2–2 (Cont.): Control Panel Keys
Menu
&
'
(
1
<
Duplex
Feeder Select
Causes the printer to enter the setup menu and redefines the function of the dual-labeled keys. Section 2.2 gives more information about the setup menus.
Toggles the paper path between single or two-sided printing, but only if the printout selector is set to the facedown print position.
You must manually set the printer to simplex or duplex mode; there is no software command to do this.
Toggles the feed source indicators and the following display messages:
FEEDER = Auto
FEEDER = Lower
FEEDER = Upper
FEEDER = Manual (The indicator and display text appear only if the printer is in simplex test mode.)
FEEDER = Option (The indicator and display text appear only if the optional envelope feeder is installed and if faceup stacking and simplex printing are selected.)
2.2 Menu Operation
As shown in Figure 2–3, when you press level setup menu. Table 2–4 lists all of the setup menus, features, and values.
Menu
you enter the first of a three-
DEClaser 2200 Control Panel Operation 2–5
Page 48
Figure 2–3: 2200 Keypad Operation
Online Operation
ON LINE
Offline READY On Line
Form Feed Error Skip Test/Font Reset Menu Duplex Manual Feed
Setup mode menu
Scroll
Feature menu
Value menu
2–6 DEClaser 2200 Printer Service Guide
Scroll
Scroll
ENTER
MLO-004918
Page 49
2.2.1 Setup Menu Format
The horizontal format of the text in the setup menu display is unique. Figure 2–4 shows how the text appears in the window when the printer is in a setup, feature, or value menu. You press the function keys to move through the selection. The selected text is left-justified and indicated by an underline cursor. Ignore any text, separated by a space, on the right of the display.
Figure 2–4: Setup Menu Display Text
LOAD< -ROM FONT/FEED LAYOUT COPY/OVERLAY..
.
Press to scroll to the left Press to scroll to the right
LOAD< -ROM FONT/FEED LAYOUT COPY/OVERLAY
16 Characters
MLO-004919
2.2.2 Moving, Selecting, and Saving Values
Table 2–3 shows the action of the function keys when you scroll through the setup, feature, and value menus.
Table 2–3: Menu Scrolling Keys
Key Function
_
^
Shifts down through the feature and value menus. Down-shifting stops after the value menu.
Shifts up through the value, feature, and setup menus. Up-shifting stops at the offline ready level.
DEClaser 2200 Control Panel Operation 2–7
Page 50
Table 2–3 (Cont.): Menu Scrolling Keys
Key Function
>
<
and
Enter
Use for scrolling through the selection of the setup, feature, and value menus.
The circular scrollingaction returns to the starting selection after stepping through each available selection. When a scrolling key is pressed, the text and cursor move. The selected text is left-justified and is indicated by an underline cursor.
Enters the selected value into the operational memory space and marks the value with an equal (=) sign .
Table 2–4 describes the setup, feature and value menus.
Table 2–4: 2200 Setup, Feature, and Value Menus
Setup Level
Feature Level
Value Level Comment
FONT/FEED feeder =Auto
Lower
Upper
Manual Option
The LOAD<– ROM factory values are in bold. The equal (=) sign indicates the selected value. When you scroll into a value level, the selected
value is displayed first.
The action of this parameter is exactly the same as pressing
When you select Auto, the printer automatically selects the upper or lower cassette. Both cassettes must be the same size or a U<–>L error occurs. The feed indicator shows which cassette is selected. See Table 3–2 for additional information.
The Lower or Upper value selects the lower or upper cassette and turns on the corresponding indicator.
Feeder Select
.
2–8 DEClaser 2200 Printer Service Guide
Page 51
Table 2–4 (Cont.): 2200 Setup, Feature, and Value Menus
Setup Level
LAYOUT offsetX
Feature Level
offsetY
Value Level Comment
When you select Manual, the display prompts you to load a sheet of paper into the manual feeder. When the manual feed sensor detects the paper, the dc control board activates the paper feed clutch and feeds the paper into the registration rollers.
NOTE: The Manual display text and controlpanel indicator appear only if the printer is in simplex test mode.
The Option display text and indi­cator appear only if the optional envelope feeder is installed and faceup stacking is selected.
n.n
=0.0
The X and Y offset features use the same value format. The selected value causes a shift of the printed image on the page, in the selected dimension:
The X dimension shifts the image from side to side by varying the start of the beam on the OPC drum.
The Y dimension shifts the image from leading to trailing edge by varying the timing of the registration clutch solenoid.
<
Pressing ments the displayed value by ±0.5. Each
0.5 change shifts the image by ±15 dots or
±0.05 in. (±1.27 mm). The minimum value is 0.0, which corre-
sponds to the center of the sheet. The maximum value is ±10, which would shift the image about 1.0 inch in the selected X or Y direction.
The LOAD<– ROM factory values are in bold. The equal (=) sign indicates the selected value. When you scroll into a value level, the selected
value is displayed first.
or>increments or decre-
DEClaser 2200 Control Panel Operation 2–9
Page 52
Table 2–4 (Cont.): 2200 Setup, Feature, and Value Menus
Setup Level
LAYOUT (Cont.) autoNL ON
COPY/OVERLAY copy nn
COMMAND message English
Feature Level
Value Level Comment
=OFF
=00
=Finnish French German Italian Japan Norway Port. Spanish Swedish Danish Dutch
Determines if the line of text is truncated or wrapped at the right-hand margin. When set to ON, the printer automatically inserts a carriage return and line feed character to wrap the text on the next line. When set to OFF, the printer truncates the line at the right-hand margin.
Determines the number of copies of a page that the printer prints. For example, if set to =05, five copies of each page are printed before the printer accepts the next page from the host system. The number counts from 01–99 in increments of 1.0.
The language text appears on the display when the printer is in the online ready mode. The setup menus always are dis­played in English.
INITIAL macro yyy
000
The LOAD<– ROM factory values are in bold. The equal (=) sign indicates the selected value. When you scroll into a value level, the selected
value is displayed first.
Counts up or down from 000–099 in increments of 1.0.
The macro feature is used to set the printer environment to match that of the host system. The macro number is a combination of the device identification and character set (Cset) numbers. The sum of the two numbers is entered as the macro number. See Appendix A for a list of identification and Cset numbers.
2–10 DEClaser 2200 Printer Service Guide
Page 53
Table 2–4 (Cont.): 2200 Setup, Feature, and Value Menus
Setup Level
INITIAL (Cont.) paint Partial
Feature Level
Value Level Comment
=Full Dual
The amount of available memory deter­mines which values are displayed.
If the minimum amount of memory is installed (1024 KB), you can only select the Partial value; Full and Dual are not displayed.
If the 1-MB optional memory is installed, you can select Partial or Full; Dual is not displayed.
If either the 2-MB or 3-MB optional memory or more is installed, you can select Partial, Full, or Dual.
The paint selection allocates the size of the font cache and page areas of available memory. As more and more processed (bitmapped) fonts are cached, more of the available memory is utilized; this leaves less room for bitmapped print data and slows down the printer. More time is required to bitmap a smaller area, which eventually causes the 21 COMPLEX DATA message to be displayed. See Table 3–3 for additional information.
When you select Partial, a portion of a page is bitmapped, then printed.
When you select Full, one full page is bitmapped, then printed.
When you select Dual, two complete single-page bitmaps are reserved in memory. This enables the printer to simultaneously print page one and bitmap page two.
The LOAD<– ROM factory values are in bold. The equal (=) sign indicates the selected value. When you scroll into a value level, the selected
value is displayed first.
DEClaser 2200 Control Panel Operation 2–11
Page 54
Table 2–4 (Cont.): 2200 Setup, Feature, and Value Menus
Setup Level
INITIAL (Cont.) paper Letter
Feature Level
Value Level Comment
A4
The selected value of the paper feature establishes the default size of the image and the sheet of paper that are requested for manual feeding.
The printer adjusts the size of the image to fit on the requested size sheet and displays the paper feed message to prompt an operator to load a specific size sheet of paper. See the PF FEED messages listed in Table 3–2 for details of the paper feed message.
The following actions establish the size of the printed image and the requested sheet size:
1. Escape sequences transmitted from the attached host system select any of the standard sizes or can set a variable size.
2. If no escape sequences are received (for example, when you print the test patterns in offline ready mode), the cassette size key selects the image and paper size to the size of the installed and selected cassette.
3. If no escape sequences are received and no cassette is installed, the selected paper value determines the image size and the paper feed size.
The LOAD<– ROM factory values are in bold. The equal (=) sign indicates the selected value. When you scroll into a value level, the selected
value is displayed first.
2–12 DEClaser 2200 Printer Service Guide
Page 55
Table 2–4 (Cont.): 2200 Setup, Feature, and Value Menus
Setup Level
INTERFACE i/f =RS232C
Feature Level
1
baud
1
rsmode
Value Level Comment
CENTRO
19200 9600
4800
=2400 1200 600 300
8S
8SS =7OS 7ES 7OSS 7ESS 8OS 8ES
If you select CENTRO, the parallel 8-bit Centronics port is activated. There are no features or values associated with the CENTRO selection. All speeds and signals are fixed.
If you select RS232C, the serial RS232C compatible port is activated.
The following parameters are always printed on the Test Print A sheet, but are displayed only when RS232C is selected.
baud rsmode dtr xon/xoff etx/ack
Establishes the baud rate of the serial port. The baud rate of the printer must match the baud rate of the host system.
The values define the characteristics of the RS232C serial data byte and must match the host system. The following example shows the format:
8OS
where: 8 is the number of data bits. O means odd parity, E means even parity, no O or E means no parity checking. S means one stop bit is used.
1
dtr
1
This value appears only if you select RS232C.
The LOAD<– ROM factory values are in bold. The equal (=) sign indicates the selected value. When you scroll into a value level, the selected
value is displayed first.
READY-H
=Fix–H
Sets the state of the serial connector DTR signal to be fixed or conditional to the online ready state of the printer.
DEClaser 2200 Control Panel Operation 2–13
Page 56
Table 2–4 (Cont.): 2200 Setup, Feature, and Value Menus
Setup Level
INTERFACE etx/ack
SAVE–>RAM ok Writes the selected value of COPY/
SAVE–>NVRAM ok Writesall the selectedvalues into NVRAM.
LOAD<–ROM ok Loads all factory values from ROM to
1
This value appears only if you select RS232C.
The LOAD<– ROM factory values are in bold. The equal (=) sign indicates the selected value. When you scroll into a value level, the selected
value is displayed first.
Feature Level
1
xon/xoff
1
Value Level Comment
=ON
OFF =ON
OFF
If you select ON, XON/XOFF flow control is enabled.
If you select ON, ETX/ACK flow control is enabled.
OVERLAY and autoNL into RAM.
The contents of NVRAM are retained through a power-down cycle.
selected values.
2–14 DEClaser 2200 Printer Service Guide
Page 57
Page 58
Page 59
Page 60
Page 61
Page 62
Page 63
Page 64
Page 65
Page 66
Page 67
Page 68
Figure 3–1: Start FIP
Turn on the printer power. Do you hear
the motors turn or see any activity on
the control panel indicators or display?
Start
No Yes
Go to Section 3.2
or Figure 3-2
Press the Test Print button. Does
the engine test pattern print?
Yes No
Check the LVPSA
voltages or swap
the LVPSA. Does
the problem still
exist?
Check the display panel connectors.
Swap the following components
to fix the problem:
Display panel Video control board DC control Board
Is the control panel blank, hung,
or not functioning correctly?
Is 00 READY displayed or is
the Alarm indicator on with an
error message displayed?
Did any paper
jams occur?
No Yes
Are there any image
defects?
No Yes
Go to TCC Appendix
Hung Functioning
Is 00 READY displayed or is
the Alarm indicator on with an
error message displayed?
00 READY Alarm
Print and examine
Test Print B.
No Yes
Go to Section 3.3
Go to Section 3.4
Go to Section 3.5
MLO-004920
3–2 DEClaser 2200 Printer Service Guide
Page 69
3.2 Troubleshooting Power-Up Faults
You see and hear the following when you power up the DEClaser 2200 printer, assuming that both cassettes and an EP-S cartridge are installed and no error condition is detected.
1. All control panel indicators come on.
2. Solid blocks are momentarily displayed. If optional memory is installed, an active display pattern occurs.
3. The scanner, main, and duplex motors start up with a whirring sound. If any paper is left in the fixing unit, it moves into the fixing unit exit, inverter, or second pass sensor to produce a 13 PAPER JAM error message, and the fixing heater does not start.
4. Thetext 02 WARMINGUP is displayed and the Ready indicator flashes. It takes less than two minutes to achieve the 160°C (320°F) fixing unit standby temperature.
5. The text 00 READY is displayed and the Ready indicator comes on steadily.
DEClaser 2200 Troubleshooting 3–3
Page 70
FIP NOTES: Figure 3–2 is a continuation of Figure 3–1. Turn to the start
FIP (Section 3.1) for general FIP information.
Figure 3–2: Power-Up Fault
Start
No printer response to power-up.
Is the ac power O.K. at
the wall plug?
Bad AC O.K.
Call site electrician to connect
or restore the ac power to the
wall outlet. Does the printer
blow the site power line
circuit breaker?
Yes No
The problem is in one of
the following components:
Inspect the ac line cord.
Replace the ac inlet assembly.
Return to start on
FIP Figure 3-1.
Check/replace the power cord.
Does the problem still exist?
Is CB101 open
(is the button up)?
Yes No
Reset CB101. Does
CB101 open again?
Yes
Swap the following components
to fix the problem:
Fixing unit LVPSA
AC inlet assembly
Is the LVPSA
fuse blown?
No Yes
Replace the fuse.
Does the fuse blow again?
Yes
MLO-004921
3–4 DEClaser 2200 Printer Service Guide
Page 71
3.3 Troubleshooting Control Panel Faults
The following list points to the tables that interpret the control panel display text and give information about troubleshooting. A fault condition exists if messages are displayed frequently or continuously.
Operational status messages, Table 3–1
Operator call messages, Table 3–2
Functional messages, Table 3–3
Service messages, Table 3–4
3.3.1 Status Message and Faults
Table3–1 lists the display panel messages that are displayed during normal operation of the DEClaser 2200 printer. The operational status messages directly indicate the condition of the printer. See Section 2.1 for information about theoperation and functioning of the control panelkeys and indicators.
DEClaser 2200 Troubleshooting 3–5
Page 72
Table 3–1: Operational Status Messages
Number Message Description and Action
00 READY The printer is ready to print. If the On Line indicator is on, print
01 Test Print B The printer is generating and printing Test Print B. See
02 WARMING UP The printer is waiting for the fixing unit to reach operating
03 RESET This message is displayed for about four seconds to confirm that
04 TEST STOP Thismessage is displayed to show that the generation and printing
05 TEST PRINT A This message is displayed during the generation and printing of
06 FONT LIST This message is displayed during the generation and printing of
06–10 Not used.
files can be sent from the host. If the On Line indicator is off, the printer is in the offline ready mode. In the normal mode you can print test sheets, enter the setup menus, or perform any offline task.
Section 2.3.3 for more information about Test Print B.
temperature. If the fixing unit fails to reach the correct operating temperature, the 50 SERVICE message is displayed.
Reset
the reset function is completed. Pressing function.
of a test pattern is stopping. The message is displayed while the remaining paper is printed and ejected.
Test Print A.
the Font List.
initiates the reset
3–6 DEClaser 2200 Printer Service Guide
Page 73
3.3.2 Operator Call Messages and Faults
When an operator call condition occurs, the printer goes off line and an operator call message is displayed. The message disappears automatically as soon as the condition is corrected. A fault condition exists when the message cannot be cleared or is displayed for no apparent reason.
Table 3–2 lists all operator call messages, explains the message, and provides troubleshooting information if the message faults.
Table 3–2: Operator Call Messages
Number Message Description and Action
11 PAPER OUT The selected cassette or envelope feeder is empty or no cassette is
installed in the selected cassette slot. An unselected cassette slot is ignored.
The paper-out sensor and linkage detect an empty cassette and the cassette size-sensing switches detect a missing cassette.
Troubleshooting Use the following procedure to fix a paper
out fault:
1. Select or install a full cassette.
2. Inspect and swap the cassette.
3. Inspect and swap the paper-out sensor assembly. The upper cassette paper-out sensor is located on the solenoid
and sensor boardthat is partof the LVPSA. The lower cassette paper-out sensor is attached to the duplex bulkhead. Inspect the linkage for freedom of movement and damage.
4. Inspect and swap the cassette size-sensing switches. The upper size-sensing switches are attached to the engine
baseplate. The lower size-sensing switches are on the dc control board. Repair or replace any binding or sticking levers.
5. Swap the dc control board.
6. Swap the video control board.
DEClaser 2200 Troubleshooting 3–7
Page 74
Table 3–2 (Cont.): Operator Call Messages
Number Message Description and Action
12 PRINTER OPEN This message is displayed when the top cover of the printer is open.
When the top cover is closed, the top cover switch lever presses the interlock switches. One interlock switch interruptsthe main motor drive current, the other switch signals the dc control board.
Troubleshooting Do the following if closing the cover does
not automatically clear the error:
1. Inspect the top cover switch lever for any damage. Make sure you hear both switches actuate as the top cover is closed. Do not confuse the sound of the drum sensitivity switches with that of the interlock switches.
2. Inspect and manually actuate the interlock switch. Fix or replace the LVPSA if you find the switches are damaged or not operable.
3. Replace the LVPSA.
4. Replace the dc control board.
13 PAPER JAM This message is displayed when paper is jammed in the paper
path. The dc control board inhibits printer operation until you clear out the paper and return the printer to online operation. The indicators on the jam panel show the most likely position of the jam.
The jam display and indicators clear when you open and then close the top cover or when you press
Error Skip
.
Troubleshooting To begin troubleshooting a jam, turn to the
start FIP at Figure 3–3.
3–8 DEClaser 2200 Printer Service Guide
Page 75
Table 3–2 (Cont.): Operator Call Messages
Number Message Description and Action
14 NO EP-CART This message is displayed when the top cover is closed and both
drum sensitivity switches remain off. When the top cover is closed, the sensitivity tabs on the EP-S
cartridge actuate one or both of the drum sensitivity switches that signal the dc control board. The dc control board responds to the signal by setting the laser beam intensity and allowing the initialization process to proceed.
Troubleshooting Do the following if the error cannot be
cleared or if it appears intermittently:
1. Inspect the sensitivity tabs on the EP-S cartridge. Either one or two tabs must be installed. If there are no tabs, replace the EP-S cartridge.
2. Inspect the levers that actuate the drum sensitivity switches on the solenoid and sensor board. Make sure the switches actuate when the top cover is closed. Replace the LVPSA if the sensitivity switches are defective.
3. Swap the LVPSA.
4. Replace the dc control board.
15 ENGINE TEST This message is displayed during the generation and printing of
the print engine internal test pattern, which is initiated when you press the TEST PRINT button on the dc control board.
DEClaser 2200 Troubleshooting 3–9
Page 76
Table 3–2 (Cont.): Operator Call Messages
Number Message Description and Action
16 TONER LOW This message is displayed if the toner supply in the EP-S cartridge
is exhausted or if the toner is compacted into cakes and unable to flow.
Troubleshooting Do the following if the message is
intermittent or cannot be cleared:
1. Remove and agitate the EP-S cartridge to loosen up the toner. Replace the EP-S cartridge if the printer prints for a while, then the message is redisplayed.
2. Inspect the HVPSA and EP-S connectors for dirt, pitting, damage, or contamination. If any damage is found, replace the FRU. Do not try to scrape, bend, or repair the contacts.
Remove any dust or paper chips with a dry brush. Do not use liquid, aerosol, or any other type of contact cleaner on the high-voltage connectors.
3. Swap the EP-S cartridge.
4. Swap the HVPSA.
5. Replace the dc control board.
17 U<–>L This message is displayed when the feeder selection is set to
automatic and two different size cassettes are installed or if one of the cassettes is out of paper.
To clear the display, make sure both cassettes are fully installed, are the same size, and contain paper.
Troubleshooting This fault condition is usually caused by a
bad component in either the upper or lower feed slot. When the error occurs, the control panel feed source indicators might point to the malfunctioning feed slot.
1. Select and test each upper and lower cassette individually.
2. If the 17 U<–>L message is still displayed when FEEDER =
Feeder Select
Press again to select FEEDER = LOWER.
AUTO is selected, swap the dc control board.
to select FEEDER = UPPER, then press
3–10 DEClaser 2200 Printer Service Guide
Page 77
Table 3–2 (Cont.): Operator Call Messages
Number Message Description and Action
18 EC INCORRECT This message is displayed whenever the envelope cassette is
installed in the lower cassette slot. Do not confuse the envelope cassette with the optional envelope feeder.
To clear the display, remove the envelope cassette and install it in the upper cassette slot.
Troubleshooting A fault exists if this message is displayed
and the envelope cassette is not installed in the lower slot. Do the following to fix the problem:
1. Inspect the actuation levers of the lower cassette size-sensing switches. Fix or replace any damaged or nonfunctioning components.
2. Replace the dc control board.
19 PAPER PATH 3 This text is displayed when the host system specifies feeding from
the envelope cassette while the printout selector is set for facedown (upper) stacking. All envelope printing requires simplex print mode and faceup (rear) stacking.
To clear this error, turn the printout selector to the faceup stacking position.
Troubleshooting A malfunctioning printout selector switch
circuit causes this type of error. Refer to the troubleshooting section of 19 PAPER PATH 4 in this table for testing and fixing information.
DEClaser 2200 Troubleshooting 3–11
Page 78
Table 3–2 (Cont.): Operator Call Messages
Number Message Description and Action
19 PAPER PATH 4 This message is displayed if the printout selector is turned to the
faceup stacking position while duplex printing is selected. The printout selector switch detects the position of the printout selector shaft.
To clear this error, turn the printout selector to the duplex facedown stacking position.
Troubleshooting A malfunctioning printout selector switch
circuit causes this type of error. Use the following procedure to test and repair:
1. Open the top cover so you can see behind the inverter unit and make sure the inverter connectors are fully plugged into the bulkhead of the duplex unit.
2. Remove the inverter side panels and examine the action of the printout selector switch. Fix or replace any damaged parts or replace the inverter unit.
3. Swap the dc control board.
3–12 DEClaser 2200 Printer Service Guide
Page 79
Table 3–2 (Cont.): Operator Call Messages
Number Message Description and Action
PC LOAD A4 PC LOAD LETTER PC LOAD LEGAL PC LOAD EXEC. PC LOAD PAPER nn
A PC LOAD request signals the operator to remove the selected cassette, install the requested size cassette, and press
On Line
then The PC LOAD PAPER nn message requests the operator to load
the envelope cassette. The nn is the paper size code number that corresponds to a specific type of envelope. The nn number range is 80–99.
to resume the printing operation.
Error Skip
Troubleshooting Do the following if the message is displayed
when the correct size cassette is installed:
1. Inspect the cassette key and if it is damaged, replace the cassette.
Switch the correct size cassette into the opposite slot and select that slot. If the problem switches to the opposite slot with the cassette, replace the cassette.
2. Inspect and swap the cassette size-sensing switches. The upper size-sensing switches are attached to the engine
baseplate. The lower sensing switches are located on the dc control board. Repair or replace any binding or sticking levers.
3. Swap the video control board.
4. Swap the dc control board.
PC LOAD OPTION This message is displayed to request the operator to install the
optional envelope feeder.
,
DEClaser 2200 Troubleshooting 3–13
Page 80
Table 3–2 (Cont.): Operator Call Messages
Number Message Description and Action
PF FEED A4 PF FEED LETTER PF FEED LEGAL PF FEED EXEC. PF FEED PAPER nn
The PF FEED message requests the operator to insert a sheet of paper into either manual paper feeder.
When the upper or lower manual feed sensor is actuated, the printer delays momentarily to allow the operator to fully insert the sheet, and then it feeds and prints the sheet.
The PF FEED PAPER nn message requests the operator to manually load and feed a nonstandard size paper. The nn number range is 80–99.
Troubleshooting Repeat the following procedure on the
upper and lower cassette slots to test, find, and fix a manual feed fault.
1. Press
2. Press
3. Insert a sheet of paper into the manual feeder. A fault exists
4. Do the following to fix a PF FEED fault:
Feeder Select
displayed.
Test/Font
is displayed. The requested size paper to load is determined by the size of the installed cassette or by the value selected for the paper feature on the initial setup menu. See Table 2–4 for more information about the setup menu.
if the message does not change and the pickup roller does not turn.
Swap the LVPSA, if the upper cassette slot is faulty.
Swap the sensor on the lower cassette sensor assembly,
if the lower cassette slot is faulty.
until the FEEDER = MANUAL message is
to print a test pattern. The PF LOAD message
Swap the dc control board.
NOTE: If the top sheet of the cassette paper feeds, instead of the manual feed sheet, you are not pushing the paper far enough or fast enough into the manual feeder. If the sheet feeds, but jams, go to Section 3.4.1 to fix the paper feeding or jamming problem.
3–14 DEClaser 2200 Printer Service Guide
Page 81
Table 3–2 (Cont.): Operator Call Messages
Number Message Description and Action
OC text (16 characters)
Operator action request message. Press continue printing.
Error Skip
, then
On Line
to
DEClaser 2200 Troubleshooting 3–15
Page 82
3.3.3 Functional Messages and Faults
Table 3–3 lists all status messages, explains the message, and provides troubleshooting information if the message faults.
Table 3–3: Functional Messages
Number Message Description and Action
FE FONT REMOVAL A font cartridge was removed or inserted while the printer was
FF FONT FULL There is insufficient memory space for loading of an additional
20 PAGE FULL The host system is overflowing the page buffer memory.
21 COMPLEX DATA The host system is loading the page buffer faster then the printer
22 LINE ERROR The host is sending data when the printer is in the busy state. This
powered on. To clear this error, power the printer off, then on. Always insert or remove a font cartridge while the printer is powered off.
Swap the video control board if you cannot clear the error.
font or there are too many downline loaded fonts. Memory can be cleared by a software command from the host or by pressing
Reset
.
Error Skip
Press page.
To avoid this error, delete unused character sets and use the full paint mode. If thiserror occurs frequently, the customer can install optional memory to increase available RAM.
can print. Press next page.
Set the paint = full value from the initial setup menu.
causes an overflow of the receive buffer memory. Press
On Line
then This error can occur when the customer powers up the printer
before powering up the attached host system. If this error occurs frequently, check the data cable between the
host and printer and make sure the printer interface settings match the settings of the host.
If you cannot clear this error, swap the video control board.
to continue. The overflow data does not print.
, then
Error Skip
On Line
to print the overflow data on the next
On Line
, then
to continue printing on the
Error Skip
,
3–16 DEClaser 2200 Printer Service Guide
Page 83
Table 3–3 (Cont.): Functional Messages
Number Message Description and Action
23 MEMORY FULL An overflow occurred while the host was downline loading user
defined character patterns to the printer. Press
Error Skip
, then
On Line
to continue receiving data and ignore
the data that caused the error. If this error occurs too frequently, the customer can increase
memory by installing an optional RAM expansion.
24 FULL PAINT REJ Insufficient memory space to use full paint mode. The customer
can increase memory space by installing an optional RAM expansion.
Press
Error Skip
, then
On Line
to continue printing in partial paint
mode.
25 VECTOR REJ Vector graphics commands from the host system cannot be used
because the printer is not in full paint mode. You have two possible actions:
Press
Error Skip
, then
On Line
to continue printing. Subsequent
vector graphics commands are treated as text and printed.
Stop sending data from the host, select the paint = full value from the initial setup menu, then send the data from the host again.
NOTE: Vector graphics commands cause the printer to fill in closed areas of circles, ellipses, and other shapes.
26 MEMORY FULL The work memory used by the video control board has overflowed
27–39 Not used.
and the current operation cannot be done. If this error occurs too frequently, the customer can increase memory by installing an optional RAM expansion.
Press
Error Skip
, then
On Line
to continue receiving data from the
host. The offending operation is ignored.
DEClaser 2200 Troubleshooting 3–17
Page 84
Table 3–3 (Cont.): Functional Messages
Number Message Description and Action
40 LINE ERROR The printer detects errors in the serial data received from the host.
41 PRINT CHECK A soft error occurred that can cause a print defect. Remove and
42 ERROR Expansion interface board error. 43 ERROR Expansion interface board error.
The printer stops printing before the offending page and displays the error message.
Do the following:
1. Press
2. Inspect the data cable and connectors between the host and
discard the top sheet from the stack. Then press continue printing and to reprint the discarded sheet.
If the error occurs frequently or cannot be cleared, do the following:
1. Check the connection between the scanner assembly and dc
2. Swap the scanner assembly.
3. Swap the dc control board.
Error Skip
printer and make sure the printer interface settings match the settings of the host.
control board.
, then
On Line
to continue receiving data.
Error Skip
to
3–18 DEClaser 2200 Printer Service Guide
Page 85
3.3.4 Service Messages
Table 3–4 lists all service error messages, explains the message, and provides troubleshooting information if the message faults.
Table 3–4: Service Messages
Number Message Description and Action
50 SERVICE This fixing unit fault message is caused by a malfunction of the regulation
of the fixing unit temperature. If the fixing unit heater is inoperative when the power is turned on, the 02 WARMING UP message is displayed for two minutes before the 50 SERVICE message is displayed. See Section 1.4.5 for additional information about the fixing unit temperature control.
Troubleshooting Use the following procedure to correct the fixing unit
temperature problem:
1. If the error occurs at power-up, the malfunction might be corrected but you may not have allowed a full 10 minutes of power-off time for the error to clear.
2. Inspect or swap the fixing unit. Make sure the fixing unit connectors are undamaged and the pins align correctly with the sockets. If you find any damage, replace the fixing unit.
3. Swap the ac inlet assembly.
4. Swap the dc control board.
51 SERVICE The dc control board fails to detect the beam detect (BD) signal from the
scanning unit. Inspect the actuator tab on the EP-S cartridge and the shutter lever
mechanism on the scanner assembly for signs of damage. Make sure the tab actuates the shutter lever on the scanner assembly when the top cover closes.
Swap the following components until the message clears:
1. EP-S cartridge
2. Scanner assembly
3. DC control board
DEClaser 2200 Troubleshooting 3–19
Page 86
Table 3–4 (Cont.): Service Messages
Number Message Description and Action
52 SERVICE The scanner motor is not up to speed. Check the scanner assembly electrical
53–55 Not used. 56 SERVICE The home position notch on the alignment cam was not detected by the home
57–59 Not used. 60 SERVICE This is a direct memory access (DMA) error that occurs after you power up
connectors for good connections. Swap the following components until the message clears:
1. Scanner assembly
2. DC control board
position sensor. Do the following:
1. Inspect the connector that connects the alignment guide drive assembly to the wire harness of the duplex unit.
2. Inspect the J214 connector to the dc control board.
3. Swap the alignment guide drive assembly as shown in Section 4.40.
4. Swap the dc control board.
the printer. Swap the following components until the message clears:
1. Video control board
2. DC control board
61 SERVICE A checksum error was detected in the program and font ROMs.
Swap the following components until the message clears:
1. Video control board
2. DC control board
62 Not used.
3–20 DEClaser 2200 Printer Service Guide
Page 87
Table 3–4 (Cont.): Service Messages
Number Message Description and Action
63 SERVICE RAM errors were detected after power-up.
Swap the following components until the message clears:
1. Video control board
2. DC control board
64–67 Not used. 68 SERVICE NVRAM errors were detected after printer power-up.
Swap the following components until the message clears:
1. Video control board
2. DC control board
69 SERVICE A timeout error occurred because no status information was returned from
70 SERVICE Errors were detected in the expansion board RAM.
71 SERVICE Errors were detected in the S-CPU during power-up.
the expansion interface. To clear this error, you must power the printer off, then on.
Swap the following components until the message clears:
1. Video control board
2. DC control board
Swap the following components until the message clears:
1. Video control board
2. DC control board
Swap the following components until the message clears:
1. Video control board
2. DC control board
DEClaser 2200 Troubleshooting 3–21
Page 88
Table 3–4 (Cont.): Service Messages
Number Message Description and Action
72 SERVICE A communication error occurred between the S-CPU and M-CPU.
Swap the following components until the message clears:
1. Video control board
2. DC control board
73 SERVICE An error was detected in the S-CPU during operation.
Swap the following components until the message clears:
1. Video control board
2. DC control board
74 SERVICE A power-up error is detected in the M-CPU.
Swap the following components until the message clears:
1. Video control board
2. DC control board
75 SERVICE A signaling or communication problem has occurred between the dc and video
control boards. The Swap the following components until the message clears:
VSREQ
signal is asserted, and the
PRINT
signal is not.
1. Video control board
2. DC control board
76–79 Not used. 80 SERVICE A signaling or communication problem has occurred between the dc and video
control boards. Swap the following components until the message clears:
1. Video control board
2. DC control board
3–22 DEClaser 2200 Printer Service Guide
Page 89
Table 3–4 (Cont.): Service Messages
Number Message Description and Action
81 SERVICE A COMMAND or STATUS signal parity error is detected.
Swap the following components until the message clears:
1. Video control board
2. DC control board
82 SERVICE Bit 3 of the printer status bit is a 1.
Swap the following components until the message clears:
1. Video control board
2. DC control board
83 SERVICE Bit 7 of the printer status bit is a 1.
Swap the following components until the message clears:
1. Video control board
2. DC control board
84 SERVICE This is a timeout error. The video control board has failed to transmit one
85 SERVICE This is a timeout error. The
page of video to the dc control board. Swap the following components until the message clears:
1. Video control board
2. DC control board
VSREQ
PRINT
Swap the following components until the message clears:
1. Video control board
2. DC control board
signal.
signal was not asserted after the
DEClaser 2200 Troubleshooting 3–23
Page 90
Table 3–4 (Cont.): Service Messages
Number Message Description and Action
86 SERVICE An illegal command or status is detected.
Swap the following components until the message clears:
1. Video control board
2. DC control board
87 SERVICE The video control board is connected with a foreign engine.
Swap the following components until the message clears:
1. Video control board
2. DC control board
A0–FF SERVICE
Video control board internal error. Replace the video control board.
3–24 DEClaser 2200 Printer Service Guide
Page 91
3.4 Troubleshooting Paper Jam and Feed Faults
This section is the fault isolation procedure (FIP) for correcting paper jam problems in the DEClaser 2200 printer.
Refer to Section 1.3.2 for information about the rollers, sensors, and the shape of the paper path.
3.4.1 Jam Troubleshooting Start FIP
FIP NOTES: This section of the FIP is used to repair a printer that jams
or displays jam symptoms. Start your troubleshooting at Figure 3–3, which will direct you to one of the following specific subsections:
Section 3.4.1 for jam indications that occur at power-up or occur spontaneously. These indications are sometimes called phantom jams because there is no sheet of paper in the paper path.
Sections 3.4.2–3.4.6 for jams that occur in areas 1–4 that are inside the printer. Figure 3–4 shows the location and boundaries of the four areas.
DEClaser 2200 Troubleshooting 3–25
Page 92
Figure 3–3: Jam Start FIP
Make sure all paper is removed from the paper path. Turn on the power. Does a
jam indication immediately occur?
Yes No
Start
Select duplex print
mode and print
test sheets.
No Jams? Jams?
Print multiple duplex
test sheets to test
for random jamming.
No Jams? Jams?
End A
Go to
Go to Power-up Jam Faults, Section 3.4.2
Select facedown
(upper) stack. Print
simplex test sheets.
No Jams? Jams?
Select the faceup (rear) stack.
Print test sheets from the upper,
then the lower cassettes.
No Jams? Jams?
A
Does paper jam before
leading edge reaches nip of
registration roller? No Yes
Does paper jam in nip
of the fixing rollers?
Yes No
Area 1 Jam
Area 2 Jam
Area 3 Jam
Area 4 Jam
Go to Section 3.4.2.1 to
find jam area and
pointer to next FIP.
3–26 DEClaser 2200 Printer Service Guide
MLO-004932
Page 93
Page 94
Page 95
Page 96
Page 97
Page 98
Page 99
Page 100
Loading...