• Do not plug in the power cord or turn on this unit until you are instructed to according to this manual.
CAUTION
• Install this machine so that it can quickly be unplugged from the electrical outlet in case of an
emergency. The socket-outlet shall be installed near the machine and shall be easily accessible.
• Keep all packing materials out of the reach of children.
NOTE
• Keep all packing materials in a safe place for later use in case they are needed for transportation.
These Setup Instructions describe the setup for the parts marked in grey in the flowchart
shown below.
When setting up a system consisting of the printer and its various options, perform the
setup according to the procedure described below.
1. Copy Table CT-2
2-A. Paper Feed Unit PF-118
3-A. Dehumidifying Heater
*: U.S.A and Canada only
4: Printer
Unpack the unit, install it, adjust it using the servicing equipment, and
then calibrate the gradation levels with the X-Rite.
5: Control Panel
Attach the control panel to the printer.
6: Printer Controller/Interface Kit
Attach the printer controller, and then specify the necessary settings.
4581-7777-01
2-B. Large Capacity Cabinet
PF-121
3-B. Dehumidifying Heater
4. Printer
5. Control Panel
6. Printer Controller/
Interface kit
NOTE
• Install and setup each option according to the instructions included with the option.
• For information on adjusting the PF-118, PF-121 and AD-14, refer to the section
“Adjusting the Options” on pages 27 to 31 of these Setup Instructions.
2-C. Copy Desk CD-2M
7. Duplex Unit AD-14
8. Data Terminal DT-105*
9. Mechanical Counter
10-A. Finisher FN-810-B. Finisher FN-116
11-A. Punch KIT PK-411-B. Option tray JS-100
– 1 –
C4581U019AA
Printer Panel 1
1.1Precautions Concerning the Package Contents (Manuals)
The following manuals for the products listed below are included.
NOTE
Manuals that cannot be used with the printer are also included.
■■■■
Printer
• User Manual for a copier*
• Setup Instructions for a copier*
■■■■
Printer Panel 1
• User Manual for a printer (including information on PageScope Light)
• Setup Instructions for a printer (this manual, including information on the printer controller and interface kit)
■■■■
Interface Kit P
• User Manual for a copier (PageScope Light and Scan mode)*
• Installation Guide for a copier (printer controller and interface kit P)*
■■■■
Controller
• Controller User Manual
*:Cannot be used with the CF2002/CF3102 printer.
1.2Precautions Concerning the Installation of the Controller
When installing the printer controller onto a printer that has the duplex unit attached, the
printer memory must have 512 MB.
4581-7777-01
– 2 –
Printer Panel 1
NOTE
2. Unpacking
2.1Unpacking the Accessories
Remove the accessories from the box, and then check that the following are enclosed.
*1 For Particular area only.
*2 The LED cleaning tool and its paper are not used during setup. Since they will be
needed when the transfer belt unit is changed or the printer is cleaned, keep them
in a safe place for later use.
*3 U.S.A. and Canada only.
2.2Unpacking the Printer
1. Open the printer box, and then remove the box containing the imaging unit.
2. Open the two handle covers, and then pull out the handles.
4025U018AA
3. Grasp the two handles on the right side of
the printer and the two grips on the left (as
shown in the illustration), and then, while
keeping the printer level, remove it from its
box.
The printer weighs about 85 kg (187-1/4 lbs.).
4025U019AA
The printer must be lifted by at least two people.
4581-7777-01
– 3 –
Printer Panel 1
2.3Removing the Protective Tape and Packing Materials
1. Remove the tape affixed to the outside surface of the printer.
4025U020AA
4025U021AA
Packing
material
Paper take- up
2. Slide out the 1st drawer and remove protective tape and packing materials from the
inside of the drawer.
roller
3. Close the paper drawer.
Ta p e s
Paper take-up
roller
Packing
material
C4004U026AB
4. Slide out the 2nd drawer and remove protective tape and packing materials from the
inside of the drawer.
5. Close the paper drawer.
4581-7777-01
C4004U024AA
– 4 –
Printer Panel 1
NOTE
3. Installing the Unit
3.1Installing the Imaging Unit
1. Open the front door.
2. Pinch the Imaging Unit release lever for Yel-
C4004U047AA
3. Slide out the protective material.
4025U022AA
low and pull it down forward.
Protective tape
4025U074AC
Interference
preventive sheet
4025U024AA
4025U026AC
4. Take out the Yellow Imaging Unit from the
Imaging Unit carton.
5. Remove the Imaging Unit from its aluminum
package.
6. Remove protective tape and packing material.
Packing
material
Do not peel off the interference preventive
sheet.
7. Tilt the Imaging Unit to the left and, in that
condition, shake it over a small stroke twice.
Then, tilt the Imaging Unit to the right and, in
that condition, shake it over a small stroke
twice.
8. Support the Imaging Unit with both hands
and hold it levelly.
4581-7777-01
– 5 –
Printer Panel 1
4025U027AA
4025U028AC
9. Keeping the Imaging Unit in the level position, insert the Imaging Unit into the mounting position on the printer until its leading
edge is stopped.
Make sure that the interference preventive
sheet is left attached to the Imaging Unit
when the Imaging Unit is inserted into the
printer.
NOTE
Make sure the protective sheet is rolled up into
the Imaging Unit, then insert Imaging Unit into
the Printer.
10. Check that the Imaging Unit is inserted positively in position.
NOTE
The positioning rib at the leading edge of the
Imaging Unit cover should be fitted positively
in the hole in the mounting position on the
printer.
11. Supporting the underside of the Imaging
Unit with your left hand, hold the portion of
the unit shown in the illustration with your
right hand and gently push it into position
until a click is heard.
12. Pull out the empty Imaging Unit cover.
4025U030AB
13. Push the Imaging Unit release lever of Yellow all the way until a click is heard.
14. Using the same procedure, install all Imaging Units.
4025U031AA
4025U029AB
4581-7777-01
– 6 –
Printer Panel 1
NOTE
3.2Installing the Toner Cartridge and the Filter
NOTE
Toner does not come with the printer. Purchase toner cartridges (of different colors) separately available.
1. Open the front door.
2. Holding the toner cartridge firmly, shake it
well vertically and horizontally to agitate
toner.
C4025O220AB
3. Remove the protective tape.
C4025O221AB
4. Swing the fixing lever downward.
5. Load the toner cartridge in position.
(Make sure that the gear is on the rear side.)
4025U039AA
C4025U001AA
6. Swing the fixing lever upward to fix the toner
cartridges in position.
* Make sure that the fixing lever is positively
swung into position.
7. Using the same procedure, install the toner
cartridges for other colors of toner.
8. Take out the filter and install it in position.
The filter is packed in the box of a black toner
cartridges.
4025U038AA
4581-7777-01
– 7 –
Printer Panel 1
NOTE
4. Affixing the Label5. Installing the Manual Holder
Label
C4004U589AA
1. Affix the label on the right side of the top of
the front door.
NOTE
Affix the label that corresponds with the
installed options.
C4004U553AA
C4004U554AA
C4004U098AA
1. Insert the tab on the bottom of the manual
holder into the slot in the printer as shown in
the illustration.
2. Insert the tabs on the left and right sides of
the manual holder into the corresponding
slots in the printer.
If the optional finisher is used, attach the manual holder to the back of the finisher at the
position shown, using the same procedure
described above.
4581-7777-01
– 8 –
6. Connecting the Cables
C4581U021AA
C4004U139CA
Printer Panel 1
1. Make sure that the printer power cord is not
plugged into the electrical outlet, and then
insert the plug on the end of the power cord
into the power cord connector on the printer.
2. Insert the plug on the other end of the power
cord into an electrical outlet.
4581-7777-01
– 9 –
Printer Panel 1
7. Calibrating the Printer
7.1Loading Test Paper
Load test pattern paper that can be used with X-Rite calibration.
1. Pull out the paper drawer for Tray 1.
2. Load the prepared A4(C)-size (or Letter(C)size) plain paper into the paper drawer.
C4004U074AA
3. Close the paper drawer.
4. Make sure that the media type selection dial
on the drawer is turned to the setting for
plain paper.
5. From the printer panel, select the size of the
test paper loaded into Tray 1.
4025U050AA
NOTE
For details on specifying settings, refer to the
User Manual.
7.2Setting Up the Servicing Equipment
Set up the equipment in order to print a test pattern and make the necessary adjustments.
NOTE
Do not turn on any equipment until you are instructed to do so.
(4)
(2)
(1) Notebook PC
Starts the External Panel Controller for adjustment.
(2) RS232 straight cable
Connects between the Notebook PC and the connector C of the selector
(3) Selector
Switches between the Notebook PC and the X-Rite, printer
(4) DTP32 cable
Connects between the X-Rite and the connector A of the selector
(5) X-Rite (DTP32)
Color Tone Tester
(6) RS232 straight cable
Connects between the pr inter and the connector B of the selector
(3)
(5)
(6)
(1)
4581-7777-01
– 10 –
Printer Panel 1
NOTE
7.3Setting Up the Selector
NOTE
Prepare aluminum tape before beginning the setup.
1. Remove the selector from its box.
C4004U601AA
2. Remove the two screws from the selector,
and then remove the upper cover.
C4004U602AA
3. Affix aluminum tape to the converter as
shown in the illustration.
7.4Connecting the Equipment Cables
1. Using a DTP32 cross-cable, connect the I/O
port of the X-Rite to port B of the selector.
C4004U559AA
2. Using the RS232 straight cable (2), connect
the COM 1 port of the computer to port C on
the selector.
When connecting to the COM2 port, set the
External Panel Controller port setting to
C4581U022AA
COM2.
3. Selector and printer connection:
Using a cross-cable, connect port A of the
selector to the printer.
4581-7777-01
Aluminum tape
C4004U603AA
C4581U027AA
– 11 –
Printer Panel 1
7.5X-Rite Calibration
NOTE
• Start up the External Panel Controller on the Notebook PC before turning on the
printer.
• If an error message appears, follow the instructions described in the message.
• Do not quit the External Panel Controller while it is being used. If it is quit, restart the
printer and the External Panel Controller.
1. Start up the External Panel Controller on the
Notebook PC.
2. Set the power switch to “I”.
C4004U083AA
3. Make sure that the selector knob is set to
“A”.
C4004U598AA
4. Check that the External Panel Controller appears in the computer screen, and then
display the Tech. Rep. Mode screen. (For details about displaying the Tech. Rep.
Mode screen, refer to the Service Manual.)
NOTE
If the basic screen does not appear in the External Panel Controller, turn the pr inter off.
Restart the External Panel Controller, and then tur n the printer on again.
C4581P003CA
5. Click [X-Rite Calibration] in the Tech. Rep.
Mode screen.
C4581P004CA
4581-7777-01
– 12 –
Printer Panel 1
NOTE
C4004P567CA
Test patterns
C4004U568AA
C4004P569CA
C4004P570CA
6. Check the message that appears, and then
click the Start key in the External Panel Controller.
Test patterns are printed for the four colors.
(Cyan, Magenta, Yellow, Black)
NOTE
• It will take approximately 2 minutes for the
test patterns to be printed.
• During printing, do not open the front door.
If the front door is opened, restar t the procedure from step 3.
7. After the test patter ns are printed, check that
the message appears, and then click the
Start key in the External Panel Controller.
8. Check that the dialog box appears, and then
click [OK] in the dialog box.
NOTE
If the selector is being used, set the selector
knob to “B”.
C4004P572CA
C4004P573CA
C4004U574AA
9. Check that the dialog box appears, and then
click [Yes] in the dialog box.
10. When the dialog box appears, the auto-cal
strip can be read. Prepare the auto-cal strip.
11. Insert the auto-cal strip into the X-Rite.
Insert the auto-cal strip after “INSERT CAL
STRIP” appears on the X-Rite display.
4581-7777-01
C4004U571AA
C4004U594CA
– 13 –
Printer Panel 1
C4004P575CA
3
12. If the reading was completed correctly, the
dialog box shown at the left appears.
Prepare the cyan test pattern.
C4004P578CA
13. Prepare the cyan test pattern, set the X-Rite
1
guide to “10”, and then feed the pattern in
direction “1” to read the row represented by
1
3
14. Check that the dialog box appears.
If the reading was completed correctly, “OK”
is indicated.
15. Turn the test patter n around, and then feed it
to read the row indicated by “B” in direction
“2”.
“A”.
Align the test pattern with the guide, and
insert the pattern into the X-Rite.
NOTE
D
2
4
ABC
C4004U576AA
• The arrows indicate the direction that the
pattern should be fed into the X-Rite.
• The arrows shown in the illustration are not
printed on the actual test pattern.
D
2
4
ABC
C4004U576AA
16. Check that in the dialog box appears.
If the reading was completed correctly, a
second “OK” is indicated.
Guide
C4004P579CA
C4581U025AA
4581-7777-01
– 14 –
Printer Panel 1
NOTE
NOTE
1
3
D
2
4
ABC
C4004U576AA
17. Turn the cyan test patter n to its original orientation, set the X-Rite guide to “30”, and
then feed the pattern in direction “3” to read
the row represented by “C”.
1
3
D
2
4
ABC
C4004U576AA
19. Turn the test patter n around, and then feed it
to read the row indicated by “D” in direction
“4”.
20. Check that in the dialog box appears.
If the reading was completed correctly, a
four th “OK” is indicated.
21. Check that “>>” appears beside “Read the
Pattern of Magenta”.
If “>>” appears beside “Read the Pattern of
Cyan”, perform the procedure for reading the
cyan test pattern again.
C4004P580CA
18. Check that in the dialog box appears.
If the reading was completed correctly, a
third “OK” is indicated.
C4004P582CA
22. Prepare the magenta test pattern, and then
repeat steps 13 through 20 of the above procedure to read the magenta test pattern with
the X-Rite.
4581-7777-01
– 15 –
C4004P590CA
If “>>” appears beside “Read the Pattern of
Magenta”, perform the procedure for reading
the magenta test pattern again.
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