MINIMOTO HONDA Instruction Manual

Please read this manual and save it with your original sales receipt.
SKU#015319
INSTRUCTION
MANUAL
IMPORTANT!
Read completely before
Owners Manual Provided Courtesy of ElectricScooterParts.com
MINIMOTO
MAXII BIKE
1
Contents Page
MINIMOTO™ Maxii Bike Owner’s manual and safety information
2
Warnings
3 - 4
Electrical hazard
5
Vehicle assembly and set up
6
Brake adjustment / Storage box compartment
7
Battery charging information
8
Steps to charge battery
9
Battery care
10
Riding rules
11
Pre-ride checklist
12
How to ride your MINIMOTO™ Maxii Bike
13
Special safety warnings
14
Tire inflation procedure
15
Tire repair
16
Circuit breaker
17
If you lose the keys
17
Replacing the Chain if it "pops off":
18
Chain Drive belt adjustment and replacement:
19
How to replace the battery
20 - 21
Battery disposal
22
Trouble shooting
23 - 24
Limited warranty and registration policy
25
Registration card / VIN number
26
Appendix — spare part list
27 - 28
MINIMOTO
MAXII BIKE
MINIMOTO SPORT RACER™
Owner’s manual and safety instructions
Carefully read this manual completely
before operating your electric MINIMOTO
TM
MAXII BIKE. Keep this manual in a safe
place for future reference. Be sure you
thoroughly understand how to operate the
components of your MINIMOTO
TM
MAXII
BIKE.
NOTE: Throughout this manual there
are many “warnings”. Be sure to read and understand all of these “warnings”. Please play extremely close attention to these areas as serious injury or even death may result in failing to do so.
Warning: This vehicle is a serious
machine and should be treated with respect when riding it, working on it, or simply being near it.
This vehicle can obtain speeds that only qualified riders of the proper age, size, and maturity should attempt. That dec­sion rests entirely on the observation and
discretion of the direct supervising adult.
IMPORTANT!!! Before we begin:
Like any two wheeled vehicle, riding the
MINIMOTO
TM
MAXII BIKE can be extremely
hazardous. It is your responsibility to fol-
low this manual for the proper set up,
inspection, riding procedure, protective
gear required, and rules of the road to
reduce the risk of serious injury.
The age recommendation is only an esti-
mate. If the rider is too small, too large,
or too old to comfortably fit on the MINI-
MOTOTMMAXII BIKE, he/she should not
attempt to ride it. The MINIMOTOTMMAXII
BIKE is not designed for or intended to be
used by of anyone under the age of 10.
Keep away from small children.
2
FOR WEBSITE INFORMATION
OR REGISTRATION AND CUSTOMER
SERVICE GO TO
www.teamminimoto.com
For Parts and Accessories
Go To
www.ElectricScooterParts.com
MINIMOTO
MAXII BIKE
WARNINGS:
This product is meant for outdoor use only
and only on private property. Never ride
your MINIMOTOTMMAXII BIKE on public
streets, alleys, or other public roads or
thoroughfares. It must never be ridden in
any area that could potentially do harm to
humans, animals, or property damage.
Never ride around the vicinity of small chil-
dren who may enter your path.
Special notes for supervising adults of
the rider:
1) The decision to allow a rider to ride the
MINIMOTOTMMAXII BIKE must be done with the permission of a directly supervising adult. The directly supervising adult must read and follow all of the contents of the owners manual before making this deci­sion.
2) The rider must have previous experience in riding two wheeled vehicles without train­ing wheels before attempting to ride the
MINIMOTOTMMAXII BIKE. It is the responsi­bility of the supervising adult to ensure the rider has the specific talent, physical ability, and training before allowing them to attempt to ride the bike.
3) The MINIMOTOTMMAXII BIKE is never to be ridden indoors. Indoor flooring and car­pets can be damaged from abrasive contact with the tires. The manufacturer will not be responsible for any indoor damage if the
MINIMOTOTMMAXII BIKE is used in this manner.
4) The MINIMOTOTMMAXII BIKE is designed to run on clean, flat, dry, and generally hard surfaces by children over 10 years of age. It should not be used on gravel or grass.
5) The rider of a MINIMOTOTMMAXII BIKE should always wear appropriate footwear. Open-toed shoes should never be allowed. Keep shoe laces and pant legs away and clear of the wheels.
6) The rider must wear a safety helmet, elbow and kneepads to avoid injury if falling. Failure to wear a standard approved helmet may result in serious per­sonal injury or death. It is also highly rec­ommended to wear eye protection while riding.
7) The MINIMOTOTMMAXII BIKE is never to be ridden by more than one person at a time. In addition, it is not designed to pull or tow anything behind it as it may result in serious damage to the motor or internal parts. Do not exceed the maximum capac­ity of 200 lbs (90 kg).
8) The MINIMOTOTMMAXII BIKE cannot be used on wet surfaces or in wet weather.
never immerse any part of the MINIMOTO
TM
MAXII BIKE in water. Moisture can damage the motor, switches, and drive components.
9) The MINIMOTOTMMAXII BIKE should never be ridden in mud, puddles, water, ice, or slick surfaces.
10) The electric motor can become hot when in use. Do not touch it at anytime and handle it carefully.
11) Never use your MINIMOTO
TM
MAXII BIKE
while using personal radios or headphones.
12) Do not use your MINIMOTO
TM
MAXII BIKE for stunt riding, ramp jumping, running over curbs, acrobatics or similar activities.
13) Never inflate the tires beyond 35 psi. Recommended tire pressure is 30 psi.
3
MINIMOTO
MAXII BIKE
Inflation of the tires should be by adults only. Serious injury or death may result in over inflation of the tires occurs. Avoid fill­ing the tires at a gas station. The greater pressure of a gas station air pump makes a blowout of the tire possible. This may result in serious injury or death. Never use
NON-MINIMOTOTMreplacement parts.
14) If there is any problem or question with
the MINIMOTOTMMAXII BIKE, please contact the Minimoto Service Center by calling the toll free number:
1-800-434-6178
Between the hours of 8 to 4 EST, Monday
through Friday (excluding holidays)
or by email:
customer ser vice@teamminimoto.com
Do not return the product to the store. Contact the Minimoto Service Center. Authorized serv­ice is only available through the official Minimoto Service Center. Spare tires, inner tubes, batter­ies, and replacement parts can be obtained through the Minimoto Service Center.
15) SB 1918 (CALIFORNIA) DECLARATION:
YOUR INSURANCE POLICIES MAY NOT
PROVIDE COVERAGE FOR ACCIDENTS
INVOLVING THE USE OF THIS PRODUCT.
TO DETERMINE IF COVERAGE IS PROVID-
ED, CONTACT YOUR INSURANCE COMPANY
OR AGENT.
4
Toy Quest c/o Minimoto Service Center 1800 N. 9th Street Indianola, Iowa 50125
Service Center Address:
MINIMOTO
MAXII BIKE
ELECTRICAL HAZARD: WARNING
CAUTION!
THIS IS AN ELECTRICALLY OPERATED
PRODUCT AND SHOULD BE OPERATED
WITH CARE. KEEP AWAY FROM SMALL
CHILDREN.
BEFORE RIDING, ALWAYS MAKE SURE
THAT THE BATTERY RETAINER IS FIRMLY IN
PLACE AND HOLDING THE BATTERY
SECURELY.
PREVENTING A FIRE:
a) Never modify the electrical system or
battery charger. Modifications of these
systems can result in fire, serious injury
and damage to the electrical components.
b) To avoid damaging the battery, do not
use the charger if it has been struck,
dropped or damaged in any way.
c) Do not expose the battery to high tem-
peratures as this may cause a battery to
explode.
d) Never allow the battery charger to
become wet or placed in water.
e) Use of the wrong type of battery or
charger could cause a fire or explosion
resulting in serious injury.
f) Never use MINIMOTO
TM
parts, battery, or
components in any other products or vehi-
cles other than those of MINIMOTOTMMAXII
BIKE. Replacing or substituting parts with
other vehicles can result in overheating,
fire, or explosion.
g) The battery is to be handled by ADULTS
ONLY. The battery is heavy and contains a
lead-acid electrolyte. Dropping the battery
can result in serious injury.
h) Never allow children to recharge the
battery. Charging the battery must be
done by ADULTS ONLY. A child could be
injured when involved in the operations of
battery charging or use of electrical
devices.
i) Make sure that all battery contacts or
connectors are clean and free of excessive
wear or damage whenever the battery is
charged. If ANY damage is detected, DO
NOT USE the charger or battery until you
have replaced the worn or damaged part.
j) Always remove the Key when not in use
to ensure the power is off and prevent any
unauthorized riders from attempting to ride
the bike.
5
MINIMOTO
MAXII BIKE
VEHICLE ASSEMBLY AND SET UP:
CAUTION: The included tools to set up
and charge the MINIMOTOTMMAXII BIKE
should be used by an ADULT ONLY. The
package contains some small parts.
Keep away from small children.
1) Completely remove the MINIMOTO
TM
MAXII BIKE
from the
package.
Position it
upright and
support it by
moving the
kick stand to
the lower
position (Fig 1).
2) Find and
identify the
following tools
(Fig 2)
3) Rotate the two handlebars into position
(Fig 3). NOTE: Depending on the size and
driving position, rotate the handlebars
inward or outward. Moving them outward
will give you
more room
between your
knees and
your hands.
4) FIRMLY TIGHTEN the handlebars using
the tool as shown (Fig 4). WARNING: The
handlebars must not be able to move
when riding! ALWAYS test the handlebars
before riding to make sure they will not
slip, rotate, or be forced from their desired
position. If the handlebars move when rid-
ing, it is possible to loose control and fall.
Adjust or tighten the handlebars as neces-
sary.
5) Adjust the throttle by rotating the han-
dle grip into a comfortable position. Use
the Allen Key to release the screw (Fig 5).
Once the throttle is correctly adjusted, fas-
ten the screw back on using the Allen key.
Make sure the
throttle is firm-
ly in place
when finished.
6
Fig 1
Fig 2
Fig 3
Fig 4
Fig 5
MINIMOTO
MAXII BIKE
7
BRAKE ADJUSTMENT:
IMPORTANT! You must inspect the
adjustment of the hand brake before attempting to ride on your Minimoto™ Maxii Bike.
The brakes will need to be adjust­ed over time. Tightening or loos­ening the brake adjustment knob can obtain minor brake adjust­ments. This knob is located next to the hand brake. To do this adjust­ment, loosen the nut and turn the conical shaped knob to adjust the brake (FIG 6). Retighten the knob with the nut when the appropriate feel of the brake is found (FIG 7).
If the brakes need a more drastic adjust­ment, use the wrench to loosen the nut that connects the cable to the rear wheel (FIG 8). When the nut is loosened, pull the brake cable tight until there is no slack in the cable. Retighten the nut securely (FIG 9) and check the brakes again before riding.
STORAGE BOX COMPARTMENT:
Under the rear seat is a storage area for
you to carry small items. Press the button
on the rear of the compartment (Fig 10)
and pull down the bin. Snap it back into
position before riding.
Fig 10
Fig 6
Fig 7
Fig 8
Fig 9
NUT
MINIMOTO
MAXII BIKE
BATTERY CHARGING INFORMATION:
IMPORTANT: The new battery provided in
the MINIMOTOTMMAXII BIKE MUST BE
charged for at least 12 hours before
using for the first time.
The charger MUST be used only in a clean,
dry area. In addition:
.
Battery charging must be done by
ADULTS only.
.
The battery must be upright when
charging.
.
The charger is not a toy.
.
Do not short-circuit the battery.
.
Do not charge the battery on any deli-
cate surfaces (such as a counter top).
.
Only use the provided charger to charge
the battery.
.
Only use a MINIMOTOTMMAXII BIKE bat-
tery or batteries when operating.
.
Remove old or dead battery from the
MINIMOTOTMMAXII BIKE if they do not
accept a charge.
.
Never use the charger in an enclosed
space. Always ensure adequate venti-
lation.
.
Never cover the electric mini bike or the
charger during charging.
.
Should anything abnormal happen to
the electric mini bike or charger, switch
off the mains supply immediately and
contact your dealer
IMPORTANT:
Under normal conditions, the battery will
reach full charge in 8 to 20 hours of charg-
ing time. The difference in time depends
on the local power output in your area, the
type of outlet you use, and the condition of
the battery.
NOTE: Do not connect the charger to a
surge protector. You should only plug the
charger directly into a standard electric
wall outlet. Surge protectors can slow
down the charging process.
8
MINIMOTO
MAXII BIKE
9
STEPS TO CHARGE BATTERY:
The port for the charger is located on the
upper body. It resembles a
simulated”FUEL CAP”.
1) Slide the protective cover over to
expose the charger port (Fig 11).
2) Note that the plug has a “groove”
inside (Fig 12). This allows the plug to be
inserted in the proper orientation to the
wires. Plug the charger into the port.
3) Plug in the charger into a standard 120
Volt electrical outlet.
4) When properly charging, THE Green light
flash on and off on the charger will be ON.
MAKE SURE THE ANY SWITCHES CON-
NECTING THE ELECTRICAL OUTLET ARE
SET TO THE ON POSITION.
5) Before using the MINIMOTO
TM
MAXII
BIKE for the first time, charge the battery
for at least 12 hours. Never charge the
battery for more than 30 hours.
6) When the battery is fully charged. The
Green light on the charger will come on. It
is recommended that you always recharge
the battery for a period of 8 hours.
However, 80% of the power will be charged
into the battery in 4 hours. It is possible
to use the MINIMOTOTMMAXII BIKE after
this period but the total running time will
be reduced.
Fig 11
Fig 12
GROOVE
Country Input Output Polarity Shape
A.C. 100-120V 60Hz
d.c. 36V 2000mA
U.S./Canada Taiwan/Japan
A.C. 220-240V 50Hz
d.c. 36V 2000mA
U.K./Hong Kong/ Singapore/Malaysia/ Africa
A.C. 220-230V 50Hz
d.c. 36V 2000mA
Europe/Germany/ Israel
A.C. 240V 50Hz d.c. 36V 2000mA
Australia/ New Zealand/China
Bare
Bare
Bare
Bare
Battery Charger specifications for world-wide standard:
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