MINIMOTO ATV ELECTRIC POWERED Instruction Manual

Important: You must
charge your MINIMOTO™ ATV a minimum of 12 hours before you can use it.
RECHARGE the battery EACH TIME you use it.
recharge the battery at least once a month.
FOLLOW ALL SAFETY RULES AND SET UP INSTRUCTIONS IN THIS MANUAL THOROUGHLY. FAILURE TO DO SO MAY VOID YOUR WARRANTY.
DO NOT RETURN THE MINIMOTO™ ATV TO THE STORE! IF YOU ARE MISSING PARTS OR NEED ASSISTANCE, PLEASE CONTACT US TOLL- FREE:
1-800-434-6178
8 AM TO 7 PM CST,
Monday through Friday,
(excluding holidays)
OR contact us by:
email at:
customerservice@teamminimoto.com
SKU#23293
# 23293 Toy Quest Los Angeles, CA 90064. All Rights Reserved. Made in China.
www.toyquest.com
Conforms to ASTM F963. Colors and content may vary.
23293 1.0(01/07) 23293 1.1(03/02) 23293 1.2(03/11) 23293 1.3(04/01) 23293 1.4(04/09) 23293 1.5(04/29)
ATV
ELECTRIC POWERED
Please read this manual and save it with your original sales receipt.
Tools needed for assembly (included): Three Allen Keys, One Wrenches, and one Detachable Screwdriver.
Use only with included: One 36 Volt Lead-Acid Rechargeable Battery,
three Ignition Keys and one Battery Charger.
(Protective equipment not included)
SKU#23293
INSTRUCTION
MANUAL
IMPORTANT!
Read completely before
attempting to ride
ATV
14
5
ELECTRIC POWERED
MINIMOTO™ATV
1
Contents Page
MINIMO TO™ ATV
Owner’s manual and safety instructions
2
Warnings
3 - 4
Electrical hazard
5
Vehicle set up and assembly
6
Battery charging information
7
Steps to charge battery
8
Battery care
9
Riding rules
10
Abuse detection warning buzzer, circuit breaker, and power shut down protection
14
How to ride your MINIMOTO™ ATV
12 - 13
Pre-ride checklist / MINIMOTO™ ATV controls and switches
11
Low power LED Indicator / If you lose the key
15
Tire inflation procedure / Tire repair
16
Tire rotation
17
Replacing the battery
18 - 19
Battery disposal
19
Replacing the chain
20
Brake Adjustment
21
Rear disc brake adjustment
21 - 22
Limited warranty and registration policy
25
Trouble shooting
23 - 24
Registration card / VIN location
26
Appendix — spare part list
27 - 28
MINIMOTO™ATV
MINIMOTO™ ATV
Owner’s manual and safety instructions
Read this manual completely and carefully before operating your electric MINIMOTO™ ATV. Keep this manual in a safe place for future reference. Be sure you thoroughly understand how to operate the compo­nents of your MINIMOTO™ ATV.
NOTE: Throughout this manual there
are many “WARNINGS”. Be sure to read and understand all of these “WARN­INGS”. Please pay extremely close atten­tion to these areas as serious injury or even death may result in failing to do so.
WARNING: This vehicle is a seri­ous machine and should be treat­ed with respect when riding it, working on it, or simply being near it.
This vehicle can obtain speeds that only qualified riders of the proper age, size, and maturity should attempt. That deci­sion rests entirely on the observation and discretion of the direct supervising adult.
IMPORTANT!!! Before we begin:
Like any wheeled vehicle, riding the MINI­MOTO™ ATV can be extremely hazardous. It is your responsibility to follow this manu­al for the proper set up, inspection, riding procedure, protective gear required, and rules of the road to reduce the risk of seri­ous injury.
The age recommendation is only an esti­mate. If the rider is too small, too large, or too old to comfortably fit on the MINI­MOTO™ ATV, he/she should not attempt to ride it. The minimoto™ ATV is not designed for or intended to be used by of anyone under the age of 10.
Keep away from small children.
2
FOR WEBSITE INFORMATION
OR REGISTRATION AND CUSTOMER
SERVICE GO TO
www
.teamminimoto.com
MINIMOTO™ATV
WARNINGS:
This product is meant for outdoor use only and only on private property. Never ride your MINIMOTO™ ATV on public streets, alleys, or other public roads or through­fares. It must never be ridden in any area that could potentially do harm to humans, animals, or property damage.
Never ride around the vicinity of small chil­dren who may enter your path.
Special notes for supervising adults of the rider:
1)
The decision to allow a rider to ride the MINIMOTO™ ATV must be done with the permission of a directly supervising adult. The directly supervising adult must read and follow all of the contents of the owners manual before making this decision.
2) The rider must have previous experience in riding electric powered vehicles before attempting to ride the MINIMOTO™ ATV. It is the responsibility of the supervising adult to ensure the rider has the specific talent, physical ability, and training before allowing them to attempt to ride the ATV.
3) The MINIMOTO™ ATV is never to be rid­den indoors. Indoor flooring and carpets can be damaged from abrasive contact with the tires. The manufacturer will not be responsible for any indoor damage if the MINIMOTO™ ATV is used in this manner.
4) The MINIMOTO™ ATV is designed to run on off-road surfaces. Grass, packed dirt, and moderate off-road ter
rain are ideal rid-
ing surfaces by persons over the age of 10.
5) The rider of a MINIMOTO™ A
TV should always wear appropriate footwear. Open­toed shoes should ne
ver be allow
ed. K
eep
shoe laces and pant legs away and clear of the wheels.
6) The rider must wear a safety helmet, elbow and kneepads to avoid injury if falling. Failure to wear a standard approved helmet may result in serious per­sonal injury or death.
7) The MINIMOTO™ ATV is never to be rid-
den by more than one person at a time. In addition, it is not designed to pull or tow anything behind it as it may result in serious damage to the motor or internal par ts. Do not exceed the maximum capacity of 200 lbs (90 kg).
8) The MINIMOTO™ ATV cannot be used on wet surfaces or in wet weather. Never immerse any part of the MINIMOTO™ ATV in water. Moisture can damage the motor, switches, and drive components.
9) The MINIMOTO™ ATV should never be ridden in mud, water, ice, snow or sand. It is not designed to be ridden in streets or on paved surfaces either. Avoid riding on extreme incline, declines, rocky surfaces, curbs or jumps.
10) The electric motor can become hot when in use. Do not touch it at anytime and handle it carefully.
11) Never use your MINIMOTO™ ATV while using personal radios or headphones.
12) Do not use your MINIMOTO™ ATV for stunt riding, ramp jumping, acrobatics or similar activities.
3
MINIMOTO™ATV
13) Never inflate the tires beyond 30 psi. Inflation of the tires should be performed by adults only. Serious injury or death may result in over inflation of the tires. Avoid fill­ing the tires at a gas station. The greater pressure of a gas station air pump makes a blowout of the tire possible. This may result in serious injury or death. Never use non-MINIMOTO™ replacement parts.
14) If there is any problem or question with the MINIMOTO™ ATV, please contact the MINIMOTO service center by calling the toll free number:
1-800-434-6178
Between the hours of 8 to 7 CST, Monday through Friday (excluding holidays) or by email:
customerservice@teamminimoto.com
Do not return the product to the store! Contact the Minimoto Service Center. Authorized serv­ice is only available through the official Minimoto Service Center. Spare tires, inner tubes, batter­ies, and replacement parts can be obtained through the Minimoto Service Center.
15) SB 1918 (CALIFORNIA) DECLARATION:
YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS INVOLVING THE USE OF THIS PRODUCT. TO DETERMINE IF COVERAGE IS PROVID­ED, CONTACT YOUR INSURANCE COMPANY OR AGENT.
4
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Customer Service Center:
ATV
ELECTRICAL HAZARD: WARNING
CAUTION!
THIS IS AN ELECTRICALLY OPERATED PRODUCT AND SHOULD BE OPERATED WITH CARE. KEEP AWAY FROM SMALL CHILDREN.
BEFORE RIDING, ALWAYS MAKE SURE THAT THE BATTERY RETAINER IS FIRMLY IN PLACE AND HOLDING THE BATTERY SECURELY.
PREVENTING A FIRE:
a) Never modify the electrical system or
battery charger. Modifications of these systems can result in fire, serious injury and damage to the electrical components.
b) To avoid damaging the batteries, do not use the charger if it has been struck, dropped or damaged in any way.
c) Do not expose the batteries to high temperatures as this may cause the battery to explode.
d) Never allow the batter y charger to become wet or placed in water.
e) Use of the wrong type of batteries or charger could cause a fire or explosion resulting in serious injury.
f) Never use Minimoto™ par ts, batteries,
or components in any other products or vehicles other than those of Minimoto™. Replacing or substituting parts with other vehicles can result in overheating, fire, or explosion.
g) The batter y is to be handled by ADULTS ONLY. The battery is heavy and contains a lead-acid electrolyte. Dropping the battery can result in serious injury.
h) Never allow children to recharge the battery. Charging the battery must be done by ADULTS ONLY. A child could be injured when involved in the operations of battery charging or use of electrical devices.
i) Make sure that all battery contacts or connectors are clean and free of excessive wear or damage whenever the battery is charged. If ANY damage is detected, DO NOT USE the charger or batteries until you have replaced the worn or damaged part.
j) Always remove the Key when not in use to ensure the power is off and prevent any unauthorized riders from attempting to ride the ATV.
5
MINIMOTO
ATV MINIMOTO
ATV
VEHICLE SET UP AND ASSEMBLY:
CAUTION: The included tools to set up and charge the Minimoto™ ATV should be used by an ADULT ONLY. The package con­tains some small parts. Keep away from small children.
1) Completely remove the Minimoto™ ATV and all contents from the package. (Fig 1) Remove and dis­card the protective cardboard covering from the handlebars.
2) Find and identify the following tools and hardware (Fig 2)
3) Take the steering arm and place it in the clamp (Fig 3)
4) Tighten the steering ar m using the Allen key in the tool kit (Fig 4).
5) Under the seat, remove the rubber band that holds the connec­tors and snap togeth­er the two connectors (Fig 5).
6) From the left side of the vehicle, locate the two screws holding the Battery box together (Fig 6). Using a phillips head screwdriver, unscrew these screws and remove the left half of the battery box off the vehicle (Fig 7).
7) Place the connector assembly inside the battery box with only a wire protruding from the top (Fig 9).
8) Place the left half of the batter y box
back on the vehicle and retighten the screws (Fig 10).
6
Fig 1
Fig 2
Fig 3
F
ig 4
Fig 6
Fig 7
Fig 9
Fig 5
Fig 10
ATV
7
BATTERY CHARGING INFORMATION:
IMPORTANT! The new battery provided
in the Minimoto™ ATV MUST BE charged for at least 12 hours before using for the first time.
The charger MUST be used only in a clean, dry area. In addition:
--Battery charging must be done by ADULTS only.
--The battery must be upright when charging .
--The charger is not a toy.
--Do not short-circuit the battery.
--Do not charge the battery on any delicate surfaces (such as a counter top).
--Only use the provided charger to charge the battery.
--Only use a Minimoto™ ATV battery or bat­teries when operating.
--Remove old or dead battery from the Minimoto™ ATV if they do not accept a charge.
--Never use the charger in an enclosed space. Always ensure adequate ventilation.
--Never cover the Minimoto™ ATV or the charger during charging.
--Should anything abnormal happen to the Minimoto™ ATV or charger, switch off the mains supply immediately and contact Minimoto™ Service Center.
IMPORTANT!
Under normal conditions, the battery will reach full charge in 8 to 12 hours of charg­ing time. The difference in time depends on the local power output in your area, the type of outlet you use, and the condition of the battery.
NOTE: Do not connect the charger to a
surge protector. You should only plug the charger directly into a standard electric wall outlet. Surge protectors can slow down the charging process.
ATV
MINIMOTO
ATV MINIMOTO
STEPS TO CHARGE BATTERY:
1) IMPORTANT: BEFORE YOU ATTEMPT TO CHARGE THE MINIMOTO™ ATV, REMOVE THE KEY FROM THE LOCK.
2) Lift up the rubber protective cover of
the charger receptacle (Fig 11)
3) Note that the charging por t has a “groove” inside (Fig 12). This allows the plug to be inserted in the proper orienta­tion to the port. Plug the charger into the port.
4) Plug in the charger into an electrical outlet.
5) Inspect that the RED or GREEN LED is On. If the RED LED is ON, the battery is charging. When properly charging the LED on the charger will change to red. After the battery is fully charged the LED will retur
n to GREEN. If there is no GREEN or RED LED on at all, check that the power is on from the outlet and that the charger is properly plugged into the charging por t.
NOTE: When properly charging, the RED indicator light on the charger will be ON. You may hear a clicking sound. This is normal. MAKE SURE ANY SWITCHES CONNECTING THE ELECTRICAL OUTLET ARE SET TO THE ON POSITION.
When the battery is fully charged, a Green light will be indicated on the charger.
6) Before using the Minimoto™ ATV for the
first time, charge the battery for at least 12 hours. Never charge the battery for more than 30 hours.
7) It is recommended that you always recharge the battery for a period of 8 hours. However, 80% of the power will be charged into the battery in 4 hours. It is possible to use the Minimoto™ ATV after this period but the total running time will be reduced.
8) Remove the charger plug from the charging port. Replace the r ubber protec­tive cover over the charging port.
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Fig 11
Fig 12
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