How it Works
miniature aircraft
Loading...
Fury 55 X-CELL

miniature aircraft Fury 55 X-CELL Assembly Instructions Manual

ASSEMBLY INSTRUCTIONS
Step up to Excellence with X-cell
2
Table of Contents
Kit Introduction .................................................................................................................................................. 4
R/C Helicopter Safety .........................................................................................................................................4
Warning ....................................................................................................................................................................4
General Guidelines ...................................................................................................................................................
Academy of Model Aeronautics (AMA) ............................................................................................................5
Kit Assembly ........................................................................................................................................................6
Required Tools ......................................................................................................................................................... 6
Optional Tools ..........................................................................................................................................................
Other Required Components ....................................................................................................................................
Assembly Tips ......................................................................................................................................................7
Kit Contents .........................................................................................................................................................8
Bag 1 Assembly ..................................................................................................................................................10
Bag 1 Hardware ...................................................................................................................................................... 10
10 11 16
4
6 6
Bag 2 Assembly ..................................................................................................................................................17
Bag 2 Hardware ...................................................................................................................................................... 17
17 18 23
Bag 3-4 Assembly ..............................................................................................................................................24
Bag 3-4 Hardware .................................................................................................................................................. 24
24 25 29
Bag 5 Assembly ..................................................................................................................................................30
Bag 5 Hardware ...................................................................................................................................................... 30
31
Bag 6 Assembly ..................................................................................................................................................37
Bag 6 Hardware ...................................................................................................................................................... 37
37 38
Electronics Installation .....................................................................................................................................42
Completed Assembly Diagram .........................................................................................................................43
Control Rod Length Diagram ..........................................................................................................................44
Basic Model/Radio Set Up ................................................................................................................................ 45
Swashplate eCCPM Set Up .............................................................................................................................. 46
Pitch Curve Set Up ............................................................................................................................................47
Throttle Curve Set Up ...................................................................................................................................... 48
Kit Hardware and Parts ...................................................................................................................................49
Warranty Information ......................................................................................................................................55
3
Kit Introduction
Thank you for purchasing the X-Cell Fury 55 by Miniature Aircraft USA. This model is the culmination of years of designing and manufacturing R/C helicopters. It is designed with the highest standards, and will
provide years of enjoyment. Whether this is your rst R/C model helicopter or you are an advanced R/C
helicopter modeler, the X-Cell Fury 55 is a fantastic choice for a “50 size” model.
R/C Helicopter Safety
A radio controlled model helicopter is not a toy, but rather a technically complex device that must be built and operated with care. It is also a fascinating and challenging part of the R/C sport, the mastery of which is very rewarding. A model helicopter must be built exactly in accordance with the building instructions. The kit
manufacturer has spent much time and effort rening his product to make it reliable in operation and easy to
build. The essentially bolt together construction can proceed quite rapidly, giving the builder a strong sense of accomplishment that encourages hasty progress from one construction phase to the next, so that the completed model can be more quickly seen and enjoyed. It is essential to recognize and guard against this tendency. Follow building instructions exactly. Vibration and stress levels are high and all fasteners and attachments must be secure for safe operation.
Note that this is the rst use of the word SAFETY in these comments. Previously the kit manufacturer’s efforts to ensure reliable operation were mentioned. That is ALL that he can do. Safe operation is the responsibility of the builder/yer and starts with careful construction and continues with selection and installation of reliable radio equipment and engine.
The need for safety is nowhere greater than at the ying eld. A number of guidelines for safe ight have been developed by experienced yers and are set down here. It is urged that they be read, understood and followed.
Warning! – Risk of death or serious injury
Remote Control (“R/C”) Helicopters can be dangerous. Inexperienced pilots of R/C Helicopters should be trained and supervised by experienced operators. All operators should use safety glasses and other appropriate
safety equipment, and exercise necessary precautions when fueling, repairing, maintaining, ying and
storing R/C Helicopters, and when using or storing R/C Helicopter accessories, equipment, fuels, and related materials. R/C Helicopters should be used only in open areas free of obstacles, and far enough from people to
minimize the possibility of injury from the helicopter or any of its components falling or ying in unexpected
directions.
This helicopter is not a toy, but a complex ying machine that must be assembled with care by a responsible
individual. Failure to exert care in assembly, or radio or accessory installation, may result in a model incapable
of safe ight or ground operation. Rotating components are an ever present danger and source of injury to
operators and spectators. Since the manufacturer and his agents have no control over the proper assembly and operation of his products, no responsibility or liability can be assumed for their use.
General Guidelines for Safe R/C Helicopter Flight
• Fly only at approved ying elds and obey eld regulations.
• Follow frequency control procedures. Interference can be dangerous to all.
• Know your radio. Check all transmitter functions before each ight.
• Be aware that rotating blades are very dangerous and can cause serious injury.
• Never y near or above spectators or other modelers.
• If you’re a beginner, get help trimming the model rst and ight training later.
• Don’t “track” the main blades by holding the tail boom. This is a temptation to builders who cannot hover yet and is very dangerous.
• Follow all recommended maintenance procedures for model, radio and engine.
4
Academy of Model Aeronautics
Miniature Aircraft USA highly recommends joining the Academy of Model Aeronautics (AMA).
• AMA is the Academy of Model Aeronautics.
• AMA is the world’s largest model aviation association, representing a membership of more than 150,000 from every walk of life, income level and age group.
• AMA is a self-supporting, non-prot organization whose purpose is to promote development of model
aviation as a recognized sport and worthwhile recreation activity.
• AMA is an organization open to anyone interested in model aviation.
• AMA is the ofcial national body for model aviation in the United States. AMA sanctions more than a thousand model competitions throughout the country each year, and certies ofcial model ying records on
a national and international level.
• AMA is the organizer of the annual National Aeromodeling Championships, the world’s largest model airplane competition.
• AMA is the chartering organization for more than 2,500 model airplane clubs across the country. AMA offers
its chartered clubs ofcial contest sanction, insurance, and assistance in getting and keeping ying sites.
• AMA is the voice of its membership, providing liaison with the Federal Aviation Administration, the Federal Communications Commission, and other government agencies through our national headquarters in Muncie, Indiana. AMA also works with local governments, zoning boards, and parks departments to promote the interests of local chartered clubs.
• AMA is an associate member of the National Aeronautic Association. Through NAA, AMA is recognized by the Fédération Aéronautique Internationale (FAI), the world governing body of all aviation activity, as the only organization which may direct U.S. participation in international aeromodeling activities.
For more detailed information, contact the Academy of Model Aeronautics
5161 E. Memorial Drive, Muncie, Indiana, 47302
or telephone (800) 435-9262.
You may also visit the AMA website at www.modelaircraft.org
5
Kit Assembly
Your Fury 55 kit will require a number of different supplies and tools to ensure the best nal result. They are
as follows:
Required Lubricants and Compounds:
1. Medium Strength Thread Locking Compound - X-Cell Super Lock Blue (MA3200-20)
2. Tri-Flow Oil (MA3200-02)
3. Tri-Flow Synthetic Grease (MA3200-06)
4. Medium Cyanoacrylate (CA)
5. Retaining Compound - X-Cell Super Lock Green (MA3200-22)
Required Tools:
1. m4 Nut Driver
2. m5 Nut Driver
3. m5.5 Nut Driver
4. m7 Nut Driver
5. 1.5mm Allen Driver
6. 2.0mm Allen Driver
7. 2.5mm Allen Driver
8. 3.0mm Allen Driver
9. Needle Nose Pliers
10. Phillips Screwdriver #1
11. Flat Screwdriver 2.5mm
12. Razor Knife (X-acto)
13. Snap Ring Pliers
Optional Tools:
1. Swashplate Leveling Tool (MA3000-10)
2. Pitch Gauge (MA3000-06)
3. Flybar Alignment Gauge (MA3000-08)
4. Crankshaft Locking Tool (MA3000-34)
5. Fury 55 Head Set Up Tool (MA3000-02)
6. Optical Heli Tachometer (MA3000-50)
Other required components:
The X-Cell Fury 55 is an airframe kit. To complete the model, several other items are required but are not included with the kit. There are many choices for these other required components, and any competent hobby retailer with R/C helicopter experience will be happy to make suggestions. You will need:
1. Engine, “50” size (there are various sizes available that are considered “50” size, all will work in the Fury 55.
2. Helicopter style mufer suited to the engine you choose.
3. Cyclic servos (Miniature Aircraft USA recommends high quality cyclic servos with no less than 80 oz. in. of torque).
4. Throttle servo (Miniature Aircraft USA recommends a high quality ball bearing servo)
5. Main rotor blades of 600-620mm in length.
6. R/C helicopter transmitter with at least 6 channels, and eCCPM capabilities.
7. R/C helicopter gyro (Miniature Aircraft USA recommends a “heading hold style gyro).
8. R/C helicopter starting and fueling equipment.
9. R/C helicopter engine governor (optional).
6
Important Assembly Tips - PLEASE READ
• Follow the instructions. The methods of construction documented in this manual have been proven to work. Do not rush the build of your model! You have purchased a world class model helicopter kit, take your
time and realize that the nal result is now up to you. Take the time to fully understand each step, if you are
unsure please contact Miniature Aircraft USA.
• Follow the order of assembly. The instructions have been organized into major sections and have been written in such a way that each step builds upon the work done in the previous step. Changing the order of assembly may result in unnecessary steps.
• Clean all metal parts: All of the steel parts in this kit are coated with a lubricant to prevent them from rusting. This coating can interfere with the adhesives and thread locks needed for assembly. Use a solvent such as alcohol or acetone to clean the various metal parts, especially threads.
• Use thread lock as indicated. Generally, any bolt or screw that threads into a metal part requires thread lock. Model helicopters are subject to vibration and failing to use thread lock on any non-locking assembly may result in a part becoming loose or falling off.
7
Kit Contents
Please take some time to familiarize yourself with the contents of the kit. The Fury 55 kit has been broken down into six “bags”. Each bag contains parts and hardware. The hardware for each bag will be used only for that bag. There will be no left over parts after each bag is assembled.
Bag Part No. Part Description Qty
1-A 128-10 C/F Right Main Frame .062” 1 1-A 128-13 C/F Left Main Frame .062” 1 1-A 128-16 G-10 Antirotation Guide .075” 1 1-A 128-17 C/F Left Servo Mount .125” 1 1-A 128-18 C/F Right Servo Mount .125” 1 1-A 128-19 C/F Gyro Plate .062” 1 1-A 128-34 C/F Radio Plate .062” 1
1-B 0586-16 Corner Block 2 1-B 128-40 Lower Mainshaft Block w/bearing 1 1-B 128-55 Upper Mainshaft Block w/bearing 1 1-B 128-57 Aluminum Tray Mounts 2 1-B 128-58 Frame Spacers 4 1-B 128-61 Rear Canopy Mounts 2 1-B 128-62 Front Canopy Mounts 2 1-B 128-65 Landing Gear Mounting Block 3 1-B 128-67 Pulley Mount 1 1-B 128-70 Aluminum Idler Pulleys - Assembled 2 1-B 128-80 Aluminum Boom Clamps 2 1-B 128-88 Rubber Fuel Tank Mounts 2 1-B 128-90 Tank Plate Threaded Stud Mounts 2
1-C 0875 Main Shaft Collar 1 1-C 128-43 Main Shaft 1 1-C 128-46 60T T/R Drive Pulley 1 1-C 128-47 600T T/R Drive Belt 1 1-C 128-49 Autorotation Hub 1 1-C 128-52 111T Main Gear 1
1-Hardware 0019 m3 Locknut 4 1-Hardware 0058-5 m5 x 8 Dog-Point Socket Set screw 1 1-Hardware 0058-6 m5 x 5 Socket set screw 1 1-Hardware 0059-1 m2.5 x 6 Socket Bolt 1 1-Hardware 0060-1 m3 x 6 Socket Bolt 44 1-Hardware 0061 m3 x 8 Socket Bolt 11 1-Hardware 0062-2 m3 x 12 Tapered Socket Head Bolt 4 1-Hardware 0064-3 m3 x 6 Button Head Socket Bolt 6 1-Hardware 0067 m3 x 14 Socket Bolt 4
2-A 0273 m6 x 10 x .011” Steel Shim Washer 1 2-A 0579-4 Brass Spacers 2 2-A 128-25 C/F Fan Shroud Plate .062” 1 2-A 128-82 Motor Mount Base 1 2-A 128-83 Motor Mounts 2 2-A 128-102 Aluminum Fan Hub 1 2-A 128-104 Aluminum Fan 1 2-A 128-106 Centrifugal Clutch 1 2-A 128-109 Start Shaft Assembly 1 2-A 128-110 Clutch Bell Unit 1 2-A 128-118 6mm Hex Starting Adaptor 1 2-A 128-120
Clutch Drive Bearing Block w/bearings
1
Bag Part No. Part Description Qty
2-B 128-123 Fan Shroud Set 1
2-B 128-125 C/F Shroud Deector .062” 1
2-B 128-128 1/2 x 3/8 x 1/16 Rubber O-Rings 2 2-B 128-22 C/F Rear Fan Shroud Mount .062” 1 2-B 128-28 C/F Left Front Frame Plate .062” 1 2-B 128-65 Landing Gear Mounting Block 1
2-C 115-65 Fuel Line-----16.5” 1 2-C 127-53 Plastic Struts 2 2-C 127-54A Skid Plugs 4 2-C 128-66 Aluminum Skids 2 2-C 128-85 C/F Tank Mounting Plate 1 2-C 128-88 Rubber Fuel Tank Mounts 2 2-C 128-92 Rubber Fuel Tank Plug 1 2-C 128-94 Fuel Nipple 1 2-C 128-96 Fuel Clunk 1 2-C 128-99 Fuel Tank 1
2-Hardware 0003 m3 Washer-Large 8 2-Hardware 0007 6mm Washer 1 2-Hardware 0011-4 m5 x 15 x 0.8 Washer 1 2-Hardware 0014-F m5 Fine Thread Hex Nut 1 2-Hardware 0029 m2.2 x 13 Phillips Self-Tapping 4 2-Hardware 0057 m4 x 4 Socket Set Screw 2 2-Hardware 0058-1 m4 x 6 Socket Set Screw 4 2-Hardware 0060-1 m3 x 6 Socket Bolt 10 2-Hardware 0061 m3 x 8 Socket Bolt 12 2-Hardware 0062-2 m3 x 12 Tapered Socket Head Bolt 2 2-Hardware 0063 m3 x 10 Socket Bolt 6 2-Hardware 0064-3 m3 x 6 Button Head Socket Bolt 4 2-Hardware 0067 m3 x 14 Socket Bolt 8 2-Hardware 0078-5 m4 x 10 Socket Bolt 2
3-A 128-140 Aluminum Tail Boom 1 3-A 128-142 T/R Control Rod 1 3-A 128-148 Boom Support Assembly 2 3-A 128-193 m3 x 440 Flybar 1
4-A 127-15 13T Tailrotor Pulley 1 4-A 127-16 T/R Output Shaft 1 4-A 128-59 Front Boom Support Spacer 1 4-A 128-144 Plastic Rudder Pushrod Guides 3 4-A 128-149 A Upper Rear Boom Support Clamp 1 4-A 128-149 B Lower Rear Boom Support Clamp 1 4-A 128-155 Aluminum Transmission Clamp 1 4-A 128-156 m3 Threaded Bearing Stud 2 4-A 128-157 Ball Bearinged T/R Idler 1 4-A 128-158 Aluminum Bellcrank Mount 1 4-A 128-161 C/F Left Tail Plate w/ Bearing 1 4-A 128-164 C/F Right Tail Plate w/ Bearing 1 4-A 128-167 C/F Vertical Fin 1
8
Kit Contents
Bag Part No. Part Description Qty
4-B 0133 Ball Link 2 4-B 0159 m3 x 7 x 3 Ball Bearing 2 4-B 0361 Control Ball 4 4-B 0445 Plastic T/R Bellcrank 1 4-B 0446-4 .165” x .310” x .003” S/S Shim 2 4-B 0457 F4-10m Thrust Bearing 3 pc. 2 4-B 0597-3 3/16” x .182” Brass Spacer 1 4-B 0873-1 Plastic T/R Blade Mounts 2 4-B 120-39 m5 x 10 x 4 Ball bearing 2 4-B 122-65 Steel Tail Hub 1 4-B 128-159 T/R Pitch Slider Assembly 1 4-B 128-166 Plastic T/R Blades 2 4-B 3700-155 1.5mm t/r blade mount spacers 4
4-Hardware 0001 m2 Washer 2 4-Hardware 0016-1 m4 External Serrated Lock-Washer 4 4-Hardware 0017 m3 Hex Nut 1 4-Hardware 0019 m3 Locknut 2 4-Hardware 0021 m4 Locknut 2 4-Hardware 0049-3 m2 x 8 Socket Bolt 4 4-Hardware 0053 m3 x 5 Socket Set Screw 1 4-Hardware 0056 m3 x 5 Dog-Point Socket Set Screw 3 4-Hardware 0060-1 m3 x 6 Socket Bolt 9 4-Hardware 0065 m3 x 12 Button head socket bolt 3 4-Hardware 0064-9 m4 x 10 Button Head Socket Bolt 4 4-Hardware 0091 m3 x 16 Phillips Bolt 1 4-Hardware 0097 m3 x 22 Phillips Bolt 2
5-A 0107 m3 x 6 Threaded Control ball 3 5-A 0109 m3 x 8 Threaded Control Ball 4 5-A 0112 m3 x 9.5 Threaded Ball 2 5-A 0159 m3 x 7 x 3 Ball Bearing 4 5-A 0217 Swashplate 1 5-A 0219 Plastic Washout Hub 1 5-A 0221 Plastic Washout Arms 2 5-A 0597-2 Brass Spacer 2 5-A 0869 Plastic Washout Link 2 5-A 128-174 Swashplate Guide Pin 1 5-A 128-176 m2 x .584” Washout Pivot Pins 2
5-B 0103 m2 x 5 Threaded Control Ball 6 5-B 0133 Plastic Ball Links 8 5-B 0337 m2 x 30 Threaded Control Rod 3 5-B 0367 m2 x 60 Threaded Control Rod 1 5-B 0390 Push-on Wire Retainers 3 5-B 106-22 Rubber grommet 2 5-B 115-94 Rear canopy Grommets 2 5-B 120-99 Canopy Knob 2 5-B 128-36 C/F Servo Arm A;ignment Gauge 1 5-B 128-170 Plastic Servo Blocks 2 5-B 128-172 G-10 Servo Retainers 1 5-B 128-173 .090” Carbon Cyclic Servo Spacers 1 5-B 3200-46 1/2” x 20” hook and loop tape 1 5-B 3200-48 3/4” x 15”hook and loop tape 1
Bag Part No. Part Description Qty
5-Hardware 0015 m2 Hex Nut 6 5-Hardware 0038 M2.5 x 10 Phillips Bolt 8 5-Hardware 0039-2 m2.5 x 16 Phillips Bolt 12 5-Hardware 0051 m3 x 3 Socket set Screw 3 5-Hardware 0067 m3 x 14 Socket bolt 2 5-Hardware 0095 m3 x 19 Phillips Bolt 2 5-Hardware 0447-1 m1.5 E-Clips 2
6-A 0112 m3 x 9.5 Threaded Control Ball 2 6-A 0133 Ball Link 4 6-A 0337 m3 x 30 Threaded Control Rod 2 6-A 128-180 Head Block Assembly 1 6-A 128-189 Flybar Control Bar 2 6-A 128-190 Flybar paddle 2 6-A 128-192 Flybar Control Arm with Base 2 6-A 128-195 Head Button 1
6-B 0109 m3 x 8 Threaded Control Ball 2 6-B 0112 m3 x 9.5 Threaded Control Ball 2 6-B 128-188 Main Blade Grip w / 0319 Brg. 2 6-B 128-196 3-D Bell Mixer Assembly 2 6-B 3700-150 1mm main rotor blade grip spacers 4
6-C 0133-1 Grey Ball Links 8 6-C 0319 m8 x 16 x 5 Ball Bearing 2 6-C 0324 m10.75 x 16 x 1 Washer 2 6-C 0331 m8 x 14 x .5 Shim Washer 4 6-C 0332 m8 x 14 x 1 Shim Washer 2 6-C 0840-12 3 pc. Thrust Bearing 2 6-C 0844-6 90D Head Dampner O-Rings 4 6-C 0848-2 m8 Retaining Clips 2 6-C 0848-9 Clip Application Tool 1 6-C 120-7 C/F Washer m5 x 5.5 2 6-C 120-25 m3 x 86 Threaded Control Rod 2 6-C 128-187 Head Axel 8mm 1 6-C 128-198 m3 x 16 Dowel Pin 1
6-Hardware 0021 m4 Locknut 2 6-Hardware 0053-5 m3 x 16 Socket Set Screw 2 6-Hardware 0057 m4 x 4 Socket Set Screw 3 6-Hardware 0063 m3 x 10 Socket Bolt 2 6-Hardware 0064-3 m3 x 6 Button Head Socket bolt 4 6-Hardware 0067 m3 x 14 Socket bolt 1 6-Hardware 0082 m4 x 38 Socket bolt 2 6-Hardware 0086 m5 x 12 Flanged Socket bolt 2 6-Hardware 0091 m3 x 16 Phillips Bolt 2
BOX 128-200 Canopy 1 BOX 128-210 Instruction Set 1 BOX Towel 1
9
Bag 1 Hardware
Bag 1 Parts Pre-Assembled from Factory
0183
128-40 128-55 128-70
Lower Main Shaft
Bearing Block
Upper Main Shaft
Bearing Block
0183
128-55
10
Aluminum
Idler Pulleys
128-71
122-28
128-71
128-48
0208
128-48
128-49
128-49
Autorotation Hub
Getting Started
Bag 1
Locate bag 1, and the hardware for bag 1. Please take the time to identify the hardware for this bag. Please note that the use of medium thread locking compound is always required when a part is threaded into metal.
128-62
0060-1
0060-1
128-10
Apply a small amount of medium thread lock when threading into metal parts
128-61
Illustration 1a
Locate the right main frame side MA128-10, rear canopy mount MA128-61, front canopy mount MA128-62, and two MA0060-1 m3x6 socket bolts. Please refer to Illustration 1a for step. Install the canopy mounts on the outside of the right main frame.
0060-1 4X
0061 2X
0061 NOTE: THE TWO UPPER BOLTS ARE NOT TIGHT AT THIS TIME
128-55
0061
128-40
Illustration 1b
128-80 2X
4X
Locate the MA128-55 upper main shaft bearing block, MA128-40 lower main shaft bearing block, two MA128-80 boom clamps, six MA0061 m3x8 socket bolts, and four MA0060-1 m3x6 socket bolts. Please refer to Illustration 1b for the correct placement of components in this step. Using the MA0060-1 m3x6 socket bolts, attach the MA128-55 upper main shaft bearing block, but do not fully tighten the bolts at this time. Using two MA0061 m3x8 socket bolts attach the MA128-40 lower bearing block as shown. the bolts for the bearing blocks need to remain slightly loose as the bearing blocks will have to be properly aligned in a later step. Using MA0061 m3x8 socket bolts, attach the MA128-80 boom clamp blocks. Do not fully tighten the upper MA0061 m3x8 socket head bolts at this time, these will be tightened after the boom is installed in a later step. Go ahead and tighten the lower MA0061 m3x8 socket bolts into the MA128-80 boom clamp blocks now.
11
0064-3 4x
0060-1 3X
Apply a small amount of medium thread lock when threading into metal parts
0060-1 2X
128-34
128-57 2X
Illustration 1c
128-58
128-58 2X
128-90 AT THIS LOCATION
128-58
128-90
128-90
Locate the MA128-34 radio plate, two MA128-57 aluminum tray mounts, four MA128-58 frame spacers, two MA128-90 tank plate threaded stud mounts, ve MA0060-1 m3x6 socket bolts, and four MA0064-3 m3x6 button head socket bolts. Refer to Illustration 1c for this step. Attach the MA128-34 radio plate to the two MA128-57 aluminum tray mounts using four MA0064-3 m3x6 button head socket bolts then attach the radio tray to the right side frame using two MA0060-1 m3x6 socket bolts. Attach the MA128-58 frame spacers. Note that in Illustration 1c, three of the four MA128-58 frame spacers use a MA0060-1 m3x6 socket bolt to attach to the right main frame side, but the most rearward MA128-58 frame spacer uses a MA128-58 tank plate threaded stud mount. The other MA128-90 tank plate threaded stud mount, installs into a PEM nut in the frame.
0060-1
Illustration 1d
128-65
2X
128-65
0060-1 2X
0060-1 2X
0067 2X
128-70 2X
128-67
Locate the MA128-67 aluminum pulley mount, two MA128-70 aluminum idler pulley’s (note that the bearings have been installed at the factory), two MA0067 m3x14 socket bolts, two MA128-65 aluminum mounting blocks and six MA0060-1 m3x6 socket bolts. Refer to Illustration 1d for this step. Take care when inserting the MA0067 m3x14 socket bolt through the bearing in the MA128-70 aluminum idler pulley not to get any thread locking compound into the bearing itself. Use two MA0060-1 m3x6 socket bolts to attach the tension pulley assembly to the right main side frame. Use four MA0060-1 m3x6 socket bolts to attach the two MA128-65 aluminum mounting blocks to the outside of the right main side frame.
12
128-62
128-13
128-61
0060-1 2X
0060-1
0060-1
Apply a small amount of medium thread lock when threading into metal parts
128-88 2X
0060-1 2X
Illustration 1e
128-65
Locate the MA128-13 left main side frame, two MA128-88 rubber fuel tank mounts, one MA128-65 aluminum landing gear mounting block, one MA128-61 rear canopy mount, one MA128-62 front canopy mount, and six MA0060-1 m3x6 socket bolts. Refer to Illustration 1e for this step. Using six MA0060-1 m3x6 socket bolts, attach these components as shown in the illustration. Note that the two rubber fuel tank mounts are mounted on the inside of the frame.
0060-1 2X
0060-1 6X
0061
0060-1 2X
Illustration 1f
0061 4X
Locate eleven MA0060-1 m3x6 socket bolts, and ve MA0061 m3x8 socket bolts. It is time to join the right side frame to the left side
frame. Refer to Illustration 1f for this step. Thread in the MA 0060-1 m3x6 socket bolts into the upper bearing block and one MA0060­1 m3x6 socket bolt and one MA0061 m3x8 socket bolt into the lower bearing block as show. Note that the bolts threading into the upper and lower bearing blocks should not have been fully tightened at this time, as they need to remain slightly loose to allow for the alignment. Locate the MA128-43 main shaft from bag 1-C. Insert the main shaft into the bearing blocks and ensure that it rotates freely in the bearings. With the main shaft inserted through both upper and lower bearing blocks, go ahead and tighten all six socket bolts into the upper and lower main shaft bearing blocks. After the socket bolts are tight, pull the main shaft back out, and set it aside for a later step.
0060-1
13
Illustration 1g
0060-1 2X
0060-1 2X
Apply a small amount of medium thread lock when threading into metal parts
128-18
0060-1
0586-16
2X
0586-16
128-17
0060-1 2X
NOTE:
NOTE:
THE CORNER BLOCKS OF BOTH
THE CORNER BLOCKS OF BOTH
SERVO MOUNTS ARE INSTALLED
SERVO MOUNTS ARE INSTALLED
BEHIND THE MAIN FRAMES
BEHIND THE MAIN FRAMES.
Locate the MA128-17 left servo mount, the MA128-18 right servo mount, two MA0586-16 corner blocks, and eight MA0060-1 m3x6 socket bolts. Refer to Illustration 1g for this step. Attach the MA0586-16 corner block to the MA128-17 left servo mount, and MA128-18 right servo mount. These servo mounts will now mount to the right and left side frames, using MA0060-1 m3x6 socket bolts. Note that the corner blocks of both servo mounts are installed inside the main frames as shown in the illustration.
0067 NOTE: BOLTS ARE NOT TIGHT AT THIS TIME
0064-3 2X
128-16
0060-1
0060-1
128-19
Illustration 1h
Locate the MA128-19 gyro plate, the MA128-16 anti-rotation guide, two MA0060-1 m3x6 socket bolts, two MA0067 m3x14 socket bolts, and two MA0064-3 m3x6 button head socket bolts. Refer to Illustration 1h for this step. Attach the MA128-16 anti-rotation guide to the front of the servo mounts using the MA0064-3 m3x6 button head socket bolts. There is a PEM nut installed into the servo mount at the factory. Attach the MA128-19 gyro plate to the boom clamps using two MA0060-1 m3x6 socket bolts on the left side. On the right side of the MA128-19 gyro plate, use two MA0067 m3x14 socket bolts, but do not fully tighten at this time.
14
NOTE THE ORIENTATION OF DRIVE BELT IN BETWEEN THE TWO PULLYS
Apply a small amount of medium thread lock when threading into metal parts
Illustration 1i.1
128-47
Illustration 1i.2
128-47
128-46
Locate the MA128-47 tail rotor drive belt, and the MA128-46 tail rotor drive pulley. Refer to Illustrations 1i.1 and 1i.2 for this step. Insert the tail rotor drive belt through the boom clamps as shown in the illustrations. Note the orientation of the tail rotor drive belt in between the two tension pulleys. Place the tail rotor drive pulley on top of the lower bearing block, keeping correct orientation of the drive belt between the tension pulleys.
128-43
Illustration 1j
0019 4X
0019 4X
128-49
Locate the MA128-52 main gear, MA128-49 autorotation hub, MA128-43 main shaft, MA0875-1 main shaft collar, MA0059-1 m2.5x6 socket bolt, four MA0062-2 m3x12 tapered socket bolts, and four MA0019 m3 locknuts. Refer to Illustration 1j for this
step. Start by assembling the autorotation hub to the main gear. The use of Tri-ow oil MA3200-02 is recommended to lubricate
the Torrington bearing in the MA128-49 autorotation hub. Tighten the MA0019 m3 locknuts equally around the hub. Do not use thread locking compound on lock nuts. Loosely thread the MA0059-1 m2.5x6 socket bolt into the MA0875 main shaft collar. Carefully slide the entire assembly into the frame above the tail rotor drive pulley. The MA128-43 main shaft is then inserted down through the bearing blocks. (Note the orientation of the main shaft. The top of the main shaft has a hole all the way through, and the bottom of the main shaft has a hole that only goes through half way.) Apply light pressure down on the main shaft, while tightening the MA0059-1 m2.5x6 socket bolt. While tightening this bolt ensure that the collar is pushed up towards the upper main shaft, eliminating main shaft vertical play.
0875
15
0059-1
0062-2 4X
128-52
Illustration 1k
0058-6
0058-5 NOTE: DOG-POINT SET SCREW IS INSTALLED INTO THE BOTTOM HOLE OF THE MAIN SHAFT
Locate the MA0058-5 m5x8 dog-point set screw, and the MA0058-6 m5x5 socket set screw. Refer to Illustration 1k for this step. These will both be threaded into the MA128-46 tail rotor drive pulley. The MA0058-5 m5x8 dog-point set screw will thread into the pulley, and extend into the indention on the main shaft. The MA0058-6 m5x5 socket set screw will simply tighten against the main shaft.
Bag 1 Completed Assembly
16
Bag 2 Hardware
Bag 2 Parts Pre-Assembled from Factory
128-121
105-70
128-40
Clutch Drive
Bearing Block
0208
128-106 128-109
Start Shaft AssemblyCentrifugal
Clutch
17
0283
0439
128-114
128-133
128-111
105-70
128-112
0279
128-110
Clutch Bell Unit
Loading...
+ 39 hidden pages
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use