Minebea PR 5500 Instrument Manual
Instrument Manual
Sartorius Mechatronics T&H GmbH, Meiendorfer Str. 205, 22145 Hamburg, Germany
Tel: +49.40.67960.303 Fax: +49.40.67960.383
Process Controller Maxxis 4
PR 5500
Instrument Manual 9499 050 55000 Edition 2 24.07.2015
for PR 5500 Release 2.20
Please note
Any information in this document is subject to change without notice and does not represent a commitment
on the part of SARTORIUS INTEC unless legally prescribed. This product should be operated only by trained and
qualified personnel. In correspondence concerning this product the type, name and release number as well as
all license numbers in relation to the product have to be quoted.
Important
This product is partly copyrighted. It may not be modified or copied and may not be used without purchasing
or written authority from the copyright owner (SARTORIUS INTEC). By using this product, you agree to be
bound by the terms stated herein.
PR 5500 Instrument Manual Table of Contents
Table of Contents
1 Introduction.........................................................................................................................................................................1
2 Safety Information ............................................................................................................................................................. 2
2.1 Electrical Protective Class............................................................................................................................................................................2
2.2 Intended Use ....................................................................................................................................................................................................2
2.3 Initial Inspection ............................................................................................................................................................................................2
2.4 Before Commissioning ..................................................................................................................................................................................3
2.4.1 Installation ............................................................................................................................................................................................3
2.4.2 Opening the Instrument ...................................................................................................................................................................4
2.4.3 Mains Connection and Protective Grounding Conductor for PR 5500 .............................................................................4
2.5 RF Interference Suppression .......................................................................................................................................................................6
2.6 Failure and Excessive Stress ........................................................................................................................................................................6
2.7 Important Note ...............................................................................................................................................................................................6
2.8 Repairs and Maintenance ............................................................................................................................................................................6
2.8.1 Static Sensitive Components ...........................................................................................................................................................6
2.8.2 Replacing Fuses ...................................................................................................................................................................................6
3 Process Controller ............................................................................................................................................................... 7
3.1 General Information .....................................................................................................................................................................................7
3.2 Overview of the Instrument .......................................................................................................................................................................7
3.3 Housing .............................................................................................................................................................................................................9
3.3.1 Housing dimensions ...........................................................................................................................................................................9
3.3.2 Housing Dimensions with Strain Relief and Reinforcing frame ....................................................................................... 10
3.3.3 Control Panel Cut-Out ................................................................................................................................................................... 11
3.4 Display and Control Panel ........................................................................................................................................................................ 12
3.4.1 Overview ............................................................................................................................................................................................. 12
3.4.2 Display ................................................................................................................................................................................................. 13
3.4.3 Operating Elements ......................................................................................................................................................................... 15
3.4.4 Operation using the VNC Program ............................................................................................................................................. 19
3.5 Overview of Connections ......................................................................................................................................................................... 20
3.5.1 Plug-in Cards ..................................................................................................................................................................................... 21
3.5.2 Application Licenses ........................................................................................................................................................................ 23
3.6 Instrument Versions ................................................................................................................................................................................... 24
3.6.1 Combinatorics for the Options .................................................................................................................................................... 24
Sartorius EN-I
Table of Contents PR 5500 Instrument Manual
4 Device Installation ............................................................................................................................................................27
4.1 General Information .................................................................................................................................................................................. 27
4.2 Mechanical Preparation ............................................................................................................................................................................ 28
4.3 Hardware Construction ............................................................................................................................................................................. 30
4.3.1 Main Board ........................................................................................................................................................................................ 30
4.3.2 Network Port ..................................................................................................................................................................................... 31
4.3.3 USB Connection ............................................................................................................................................................................... 32
4.3.4 SD Card Slot ....................................................................................................................................................................................... 36
4.3.5 RS-232 Interface (built-in) ........................................................................................................................................................... 37
4.4 Accessories .................................................................................................................................................................................................... 42
4.4.1 PR 5500/04 2x RS-485 Interface ................................................................................................................................................ 42
4.4.2 PR 5500/32 2x RS-232 Interface ................................................................................................................................................ 52
4.4.3 PR 5500/07 Analog Inputs and Outputs ................................................................................................................................... 57
4.4.4 PR 5500/10 Weighing Electronics Board .................................................................................................................................. 59
4.4.5 PR 5500/12 Digital Inputs and Outputs ................................................................................................................................... 69
4.4.6 PR 5500/13 Digital Inputs and Outputs ................................................................................................................................... 76
4.4.7 PR 5500/17 Digital Inputs and Outputs ................................................................................................................................... 83
4.4.8 PR 1721/61 ProfiBus-DP................................................................................................................................................................ 91
4.4.9 PR 1721/64 DeviceNet ................................................................................................................................................................... 94
4.4.10 PR 1721/65 CC-Link ........................................................................................................................................................................ 98
4.4.11 PR 1721/66 ProfiNet I/O .............................................................................................................................................................. 101
4.4.12 PR 1721/57 EtherNet-IP .............................................................................................................................................................. 104
5 Commissioning ............................................................................................................................................................... 107
5.1 Power Failure/Data Protection/Warm Start/Cold Start ................................................................................................................107
5.1.1 General Information .....................................................................................................................................................................107
5.1.2 Power Failure ...................................................................................................................................................................................107
5.1.3 Warm Start ......................................................................................................................................................................................107
5.1.4 Cold Start .........................................................................................................................................................................................108
5.1.5 Overwrite Protection ....................................................................................................................................................................109
5.2 Switching on the Device ......................................................................................................................................................................... 111
5.3 Switching off the Device ........................................................................................................................................................................ 113
5.4 Warm-up Time ........................................................................................................................................................................................... 113
5.5 Configuring and Calibrating via the Front Keys/PC Keyboard ................................................................................................... 113
5.6 Configuring and Calibrating via a Notebook/PC ............................................................................................................................114
5.6.1 Connecting the Device to the Network and Determining the IP Address ................................................................... 114
5.6.2 Activating the ‘DHCP’ Network ................................................................................................................................................. 116
5.6.3 Searching for Devices in the Network using ‘IndicatorBrowser’ .................................................................................... 118
5.6.4 Operation using the VNC Client Program .............................................................................................................................. 119
5.6.5 Operation via a Web Browser .................................................................................................................................................... 120
5.6.6 Resetting Network ......................................................................................................................................................................... 123
5.7 Help Function ............................................................................................................................................................................................. 124
5.8 Selecting the Operating Language ...................................................................................................................................................... 124
EN-II Sartorius
PR 5500 Instrument Manual Table of Contents
5.9 User Management.....................................................................................................................................................................................125
5.9.1 General Information .....................................................................................................................................................................125
5.9.2 Activating User Management .................................................................................................................................................... 125
5.9.3 Deactivating User Management................................................................................................................................................133
5.9.4 User Login/Logout..........................................................................................................................................................................134
5.10 System Menu .............................................................................................................................................................................................. 135
5.10.1 System Setup: Connected Devices ............................................................................................................................................135
5.10.2 System setup: Date & Time ......................................................................................................................................................... 136
5.10.3 System setup: Operating parameters ...................................................................................................................................... 137
5.10.4 System setup: Network parameters ......................................................................................................................................... 138
5.10.5 System setup: Network share connections ............................................................................................................................ 139
5.10.6 System setup: Fieldbus parameters .......................................................................................................................................... 140
5.10.7 System setup: Weighing point – Weighing point A ........................................................................................................... 140
5.10.8 System setup: Weighing point: Weighing point A: Internal weighing point ............................................................. 141
5.10.9 System setup: Weighing point: Weighing point A: xBPI scale ........................................................................................ 143
5.10.10 System setup: Weighing point: Weighing point A: SBI scale .......................................................................................... 144
5.10.11 System setup: Weighing point: Weighing point A: Pendeo Truck ................................................................................. 145
5.10.12 System setup: Weighing point: Weighing point A: Pendeo Process ............................................................................. 148
5.10.13 System setup: Weighing point: Weighing point A: PR-Net Weighing Point ..............................................................151
5.10.14 System setup: Weighing point: Weighing point A: Mettler-Scale .................................................................................151
5.10.15 System setup: Weighing point: Weighing point A: SMA scale .......................................................................................152
5.10.16 System setup: Display settings ..................................................................................................................................................152
5.10.17 System setup: License settings ..................................................................................................................................................152
5.10.18 System setup: User management ............................................................................................................................................. 153
5.11 Calibrating the Internal Weighing Point ........................................................................................................................................... 154
5.11.1 General Information .....................................................................................................................................................................154
5.11.2 Showing the Calibration Data ................................................................................................................................................... 155
5.11.3 Increased Resolution (10-fold) .................................................................................................................................................. 156
5.11.4 Selecting the Calibration Mode ................................................................................................................................................157
5.11.5 Determining the Maximum Capacity [Max] .......................................................................................................................... 159
5.11.6 Determining the Scale Interval [Scale interval] ................................................................................................................... 162
5.11.7 Determining the Dead Load [Dead load at] ........................................................................................................................... 163
5.11.8 Calibrating with Weight [Max at] ............................................................................................................................................165
5.11.9 Calibrating with mV/V [Max at] ................................................................................................................................................ 167
5.11.10 Calibrating the Scale with Load Cell Data (Smart Calibration) [by data] .................................................................... 168
5.11.11 Subsequent Dead Load Correction ........................................................................................................................................... 169
5.11.12 Linearity ............................................................................................................................................................................................ 170
5.11.13 Saving the Calibration ..................................................................................................................................................................172
5.11.14 Canceling Calibration ................................................................................................................................................................... 172
5.11.15 Display Units .................................................................................................................................................................................... 173
5.11.16 Parameter Input ............................................................................................................................................................................. 175
Sartorius EN-III
Table of Contents PR 5500 Instrument Manual
5.12 Configuring a xBPI Scale ........................................................................................................................................................................ 182
5.12.1 General Information .....................................................................................................................................................................182
5.12.2 xBPI Parameter Input for Serial Interface .............................................................................................................................182
5.12.3 xBPI Parameter Input for Scale Function...............................................................................................................................183
5.12.4 Setting up an xBPI Platform ......................................................................................................................................................185
5.12.5 Setting the xBPI Dead Load ........................................................................................................................................................ 189
5.12.6 xBPI Calibration with the User Weight ................................................................................................................................... 190
5.12.7 xBPI Calibration with Automatic Weight Detection ..........................................................................................................192
5.12.8 xBPI Calibration with Default Weight .....................................................................................................................................193
5.12.9 xBPI Calibration with Internal Weight .................................................................................................................................... 194
5.12.10 xBPI Linearization .......................................................................................................................................................................... 196
5.12.11 xBPI Display Units .......................................................................................................................................................................... 198
5.13 Setting the SBI Scale ...............................................................................................................................................................................199
5.13.1 General Information .....................................................................................................................................................................199
5.13.2 Parameter for Serial Interface ................................................................................................................................................... 199
5.13.3 Parametereingabe .......................................................................................................................................................................... 200
5.14 Calibrating Digital Weighbridge Load Cell ‚Pendeo® Truck‘ ........................................................................................................ 201
5.14.1 General Information .....................................................................................................................................................................201
5.14.2 Parameter Input for Serial Interface ....................................................................................................................................... 201
5.14.3 Calibration Sequence .................................................................................................................................................................... 202
5.14.4 Search for load cells and set dead load .................................................................................................................................. 202
5.14.5 Search for Load Cells .................................................................................................................................................................... 203
5.14.6 View and Assign Load Cells ......................................................................................................................................................... 204
5.14.7 Calibrating Load Cells ................................................................................................................................................................... 207
5.14.8 Assign Load Cell Name ................................................................................................................................................................. 210
5.14.9 Service Function ............................................................................................................................................................................. 210
5.14.10 Corner Correction .......................................................................................................................................................................... 212
5.14.11 Parameter input ............................................................................................................................................................................. 214
5.14.12 Subsequent Dead Load Correction ........................................................................................................................................... 217
5.15 Calibrating Digital Precision Compression Load Cell ‘Pendeo® Process’ ................................................................................. 218
5.15.1 General Information .....................................................................................................................................................................218
5.15.2 Parameter Input for Serial Interface ....................................................................................................................................... 218
5.15.3 Calibration Sequence .................................................................................................................................................................... 219
5.15.4 Search for load cells and set dead load .................................................................................................................................. 219
5.15.5 Search for Load Cells .................................................................................................................................................................... 220
5.15.6 View and Assign Load Cells ......................................................................................................................................................... 221
5.15.7 Calibrating Load Cells ................................................................................................................................................................... 224
5.15.8 Assign Load Cell Name ................................................................................................................................................................. 227
5.15.9 Service Function ............................................................................................................................................................................. 227
5.15.10 Corner Correction .......................................................................................................................................................................... 229
5.15.11 Parameter input ............................................................................................................................................................................. 230
5.15.12 Subsequent Dead Load Correction ........................................................................................................................................... 233
EN-IV Sartorius
PR 5500 Instrument Manual Table of Contents
5.16 PR-Net Weiging Point ............................................................................................................................................................................. 234
5.16.1 General Information .....................................................................................................................................................................234
5.16.2 Parameter Input ............................................................................................................................................................................. 234
5.17 Mettler-Scale ..............................................................................................................................................................................................236
5.17.1 General Information .....................................................................................................................................................................236
5.17.2 Parameter Input in Mettler-Scale Menu ................................................................................................................................ 236
5.17.3 Parameter Input for Serial Interface ....................................................................................................................................... 236
5.17.4 Parameters Input for Scale Function ....................................................................................................................................... 238
5.18 Setting the SMA Scale ............................................................................................................................................................................. 240
5.18.1 General Information .....................................................................................................................................................................240
5.18.2 Parameter for Serial Interface ................................................................................................................................................... 240
5.18.3 Parametereingabe .......................................................................................................................................................................... 241
5.19 General Parameter Settings ................................................................................................................................................................... 242
5.19.1 Equipment Settings ....................................................................................................................................................................... 242
5.19.2 Setting the Date and Time .......................................................................................................................................................... 253
5.19.3 Setting the Operating Parameters ...........................................................................................................................................255
5.19.4 Network Parameters .....................................................................................................................................................................260
5.19.5 Network Share Connections ....................................................................................................................................................... 262
5.19.6 Fieldbus Parameters ...................................................................................................................................................................... 266
5.19.7 Display Settings .............................................................................................................................................................................. 271
5.19.8 License Settings .............................................................................................................................................................................. 272
5.20 System Information ..................................................................................................................................................................................274
5.20.1 Showing the Version ..................................................................................................................................................................... 274
5.20.2 Showing the Status ....................................................................................................................................................................... 275
5.20.3 Showing Alarm information .......................................................................................................................................................276
5.20.4 Showing Hardware Options ........................................................................................................................................................ 277
5.20.5 ModBus-TCP IO Modules ............................................................................................................................................................. 278
5.20.6 Browsing the Alibi Memory ........................................................................................................................................................ 279
5.20.7 Showing Calibration Check Numbers ...................................................................................................................................... 279
5.20.8 Showing Pendeo data ...................................................................................................................................................................279
5.20.9 Displaying Event Log ..................................................................................................................................................................... 282
5.20.10 Printing Out Configuration Settings ....................................................................................................................................... 283
Sartorius EN-V
Table of Contents PR 5500 Instrument Manual
6 Extended Functions ....................................................................................................................................................... 284
6.1 System Maintenance ................................................................................................................................................................................284
6.1.1 General Information .....................................................................................................................................................................284
6.1.2 Saving to selected Media (Backup) .......................................................................................................................................... 284
6.1.3 Restoring Backup Data from External Media .......................................................................................................................289
6.1.4 Exporting to selected Media ......................................................................................................................................................295
6.1.5 Importing Data from External Media ...................................................................................................................................... 298
6.1.6 Alibi Memory Maintenance ........................................................................................................................................................ 303
6.1.7 SD Card Maintenance ................................................................................................................................................................... 314
6.1.8 Creating a Service Report ...........................................................................................................................................................316
6.1.9 Switching Off the Device ............................................................................................................................................................317
6.1.10 Updating the Software ................................................................................................................................................................318
6.1.11 Resetting the Device to the Factory Settings ....................................................................................................................... 329
6.1.12 Hardware Test .................................................................................................................................................................................330
6.1.13 Functions via the WEB Site ......................................................................................................................................................... 338
6.2 Alibi Memory .............................................................................................................................................................................................. 346
6.2.1 General Information .....................................................................................................................................................................346
6.2.2 Erasing the Alibi Memory ............................................................................................................................................................ 346
6.2.3 Browsing the Alibi Memory ........................................................................................................................................................ 348
6.2.4 Exporting and Printing Alibi Data Records ............................................................................................................................ 351
6.3 BIOS Menu ..................................................................................................................................................................................................352
6.3.1 General Information .....................................................................................................................................................................352
6.3.2 Accessing the BIOS Menu............................................................................................................................................................352
6.3.3 Troubleshooting Menu ................................................................................................................................................................. 354
EN-VI Sartorius
PR 5500 Instrument Manual Table of Contents
7 ModBus Protocol ........................................................................................................................................................... 356
7.1 General Description .................................................................................................................................................................................. 356
7.2 ModBus-RTU ............................................................................................................................................................................................... 357
7.3 ModBus-TCP/UDP......................................................................................................................................................................................358
7.4 Functions .....................................................................................................................................................................................................359
7.5 Error Messages ........................................................................................................................................................................................... 364
7.6 Word Addresses .........................................................................................................................................................................................365
8 EW Com Protocol ........................................................................................................................................................... 366
8.1 Weight Function Commands ................................................................................................................................................................. 366
8.2 Other Commands ......................................................................................................................................................................................367
8.3 SPM Commands ......................................................................................................................................................................................... 368
8.4 Error Messages for EW Com Commands............................................................................................................................................369
9 Repairs and Maintenance ............................................................................................................................................. 370
9.1 Battery for Date/Time .............................................................................................................................................................................. 370
9.2 Rechargeable Battery for Voltage Supply ......................................................................................................................................... 370
9.3 Solder Work ................................................................................................................................................................................................370
9.4 Cleaning ....................................................................................................................................................................................................... 371
10 Disposal ........................................................................................................................................................................... 372
11 Error Messages ............................................................................................................................................................... 373
11.1 Error Messages in Measuring Circuit .................................................................................................................................................. 373
11.2 Error Messages with xBPI Scales .......................................................................................................................................................... 375
11.2.1 Error Messages ................................................................................................................................................................................ 375
11.2.2 Error during "Set zero" and "Set tare" .................................................................................................................................... 376
11.3 Error Messages with Pendeo® Load Cells ..........................................................................................................................................377
11.4 Error messages with PR-Net Weighing Point ..................................................................................................................................378
11.5 Error messages with Type ‚Mettler-Scale‘ Weighing Point .......................................................................................................... 378
11.6 Error Messages during Calibration ...................................................................................................................................................... 379
11.6.1 Determining the Maximum Capacity (MAX) ......................................................................................................................... 379
11.6.2 Determining the Scale Interval .................................................................................................................................................380
11.6.3 Determining the Dead Load........................................................................................................................................................381
11.6.4 Calibrating with Weight .............................................................................................................................................................. 382
Sartorius EN-VII
Table of Contents PR 5500 Instrument Manual
12 Specifications ................................................................................................................................................................. 383
12.1 Note on Using ‘Free Software’ .............................................................................................................................................................. 383
12.2 Decoding the Serial Number ................................................................................................................................................................. 383
12.3 General Data ............................................................................................................................................................................................... 383
12.3.1 Battery for Date/Time ................................................................................................................................................................... 383
12.3.2 Rechargeable Battery for Voltage Supply .............................................................................................................................. 383
12.3.3 Display ............................................................................................................................................................................................... 383
12.3.4 Power Connection 230 V AC ...................................................................................................................................................... 383
12.3.5 Power Connection 24 V DC.........................................................................................................................................................384
12.4 Effect of Ambient Conditions ............................................................................................................................................................... 384
12.4.1 Ambient Conditions ......................................................................................................................................................................384
12.4.2 Electromagnetic Compatibility (EMC) ..................................................................................................................................... 384
12.4.3 RF Interference Suppression .......................................................................................................................................................385
12.5 Mechanics .................................................................................................................................................................................................... 385
12.5.1 Design ................................................................................................................................................................................................ 385
12.5.2 Dimensions ....................................................................................................................................................................................... 385
12.5.3 Weights ............................................................................................................................................................................................. 385
12.6 Documentation on the Enclosed CD ................................................................................................................................................... 385
13 Appendix ......................................................................................................................................................................... 386
13.1 Configuration Printout ...........................................................................................................................................................................386
13.2 Test Printout ............................................................................................................................................................................................... 388
13.3 Alibi Printout .............................................................................................................................................................................................. 389
13.4 LEDs ............................................................................................................................................................................................................... 390
13.5 Terminal Coding ........................................................................................................................................................................................391
13.6 Exchanging the Plug-In Cards .............................................................................................................................................................. 392
13.6.1 Safety Information ........................................................................................................................................................................ 392
13.6.2 Optional and Fieldbus Cards ....................................................................................................................................................... 392
13.7 Replacing the Device ...............................................................................................................................................................................393
13.8 Replacing the SD Card ............................................................................................................................................................................. 395
EN-VIII Sartorius
PR 5500 Instrument Manual Introduction
1 Introduction
tt Please read all the instructions carefully and completely before using the instrument.
tt Read the safety precautions carefully.
tt These instructions are part of the product. Keep them in a safe and easily accessible location.
Symbols and Signs
The following symbols are used in this manual:
Warning of dangerous electrical voltage.
DANGER indicates death or severe, irreversible personal injury which will occur if the
corresponding safety measures are not observed.
!
Danger
Warning of a hazard area.
WARNING indicates that death or severe, irreversible injury may occur if the corresponding
safety measures are not observed.
!
Warning
Warning of personal injury and/or property damage.
CAUTION indicates that minor, reversible injury or damage to property may occur if the
corresponding safety measures are not observed.
!
Caution
Note
tt Indicates a required action
ty Describes the result of an action
- Indicates an item in a list
User tips, useful information, and notes.
[ ] Encloses menu items and soft keys
Hotline
Phone: +49.40.67960.444
Fax: +49.40.67960.474
E-mail: technical.support@sartorius.com
Sartorius EN-1
Safety Information PR 5500 Instrument Manual
2 Safety Information
2.1 Electrical Protective Class
Warning!
This instrument has been built and tested in compliance with the safety regulations
for measuring and control instrumentation for protective class I (protective grounding
!
Warnung
2.2 Intended Use
This instrument is only intended for use in weighing and metering systems, and is especially well-suited for tank
and container scales, weigh bridges, platform weighers, crane weighers, dispensing systems and as a weighing
indicator in intelligent control systems. Product operation, commissioning and maintenance must be performed
by trained and qualified personnel who are aware of and able to deal with the related hazards and take suitable
measures for self-protection.
The instrument reflects the state of the art. No warranty is given that the product is free of faults, especially not
in conjunction with third-party software and hardware components required for operation.
The manufacturer does not accept any liability for damage caused by other system components or due to
incorrect use of the product. The use of this product signifies recognition of the stipulations listed above.
conductor) according to IEC 1010/EN 61010 or VDE 0411. The instrument was in
perfect condition with regard to safety features when it left the factory. To maintain
this condition and to ensure safe operation, the operator must follow the instructions
and observe the warnings in this manual.
2.3 Initial Inspection
Check the contents of the consignment for completeness. Check the contents visually to determine whether any
damage has occurred during transport. If there are grounds for rejection of the goods, a claim must be filed with
the carrier immediately. The Sartorius Intec sales or service organization must also be notified.
EN-2 Sartorius
PR 5500 Instrument Manual Safety Information
2.4 Before Commissioning
Visual inspection!
Before commissioning as well as after storage or transport, inspect the device visually for
signs of mechanical damage.
2.4.1 Installation
Design Protection class Installation
Control cabinet housing IP 65, back IP 20 Control Panel Cut-Out
To ensure proper cooling of the instrument, make sure air circulation around the instrument is not blocked.
Avoid exposing the instrument to excessive heat; e.g., from direct sunlight. Ambient conditions must be taken
into account at all times.
With outdoor mounting, make sure that adequate weather protection is provided (for temperatures,
see Chapter 12.4.1).
Sartorius EN-3
Safety Information PR 5500 Instrument Manual
2.4.2 Opening the Instrument
High Voltage!
Working on the instrument while it is switched on may have life-threatening
consequences.
!
Danger
This instrument contains electrostatically sensitive components. For this reason, an equipotential bonding
conductor must be connected when working on the open instrument (antistatic protection).
Disconnect the instrument from the supply voltage.
When removing covers or parts using tools, live parts or terminals may be exposed.
Please note that capacitors in the instrument may still be charged even after
disconnecting the device from all voltage sources.
2.4.3 Mains Connection and Protective Grounding Conductor for PR 5500
2.4.3.1 Version 230 V AC
Mains connection
Safe interruption of both supply voltage conductors must be provided for, either by
disconnecting the power connector or using a separate switch.
The instrument is protected via two fuses (see Chapter 12.3.4) on the back of the
device (primary side).
The instrument is equipped with a wide range power supply and covers AC systems
with a frequency of 50 Hz/60 Hz and a voltage range of 100 V AC to 240 V AC
+10%/-15 % automatically (without manual selection).
The power supply is protected against short circuits and overloads, and disconnects
automatically in case of a fault.
If the electrical protection has triggered:
- Disconnect the device from all power sources and wait at least 1 minute.
- Determine and eliminate the cause of the error.
- Reconnect the device to the supply voltage.
Protective grounding conductor
The instrument must be connected to a protective ground via a protective grounding
conductor (PE) in the power connector.
The power cable contains a protective grounding conductor which must not be
interrupted inside or outside the device. The protective grounding conductor is
connected to the back of the housing inside the instrument.
EN-4 Sartorius
PR 5500 Instrument Manual Safety Information
2.4.3.2 Version 24 V DC
Mains connection
This version is designed for 24 V direct current.
The supply is established via three spring clamp terminals (+ PE -). The
instrument is protected against incorrect polarity.
Protective grounding conductor
The protective grounding must be connected to the central
terminal (PE).
Fuse
The instrument is protected in the + line via a fuse (see Chapter 12.3.5)
inside the device (primary side).
Sartorius EN-5
PR 5500 Instrument Manual Safety Information
2.5 RF Interference Suppression
The device is intended for use in the industrial sector and can cause RF interference if used in residential areas
(see Chapter 12.4.3). In this case, the operator may be required to put suitable countermeasures in place.
2.6 Failure and Excessive Stress
If there is any reason to assume that safe operation of the instrument is no longer ensured, shut it down and
make sure it cannot be used. Safe operation is no longer ensured if any of the following is true:
- The instrument is physically damaged.
- The instrument does not function.
- The instrument has been subjected to stresses beyond the tolerance limits (e.g., during storage or transport).
2.7 Important Note
Make sure that the construction of the instrument is not altered to the detriment of safety. In particular,
leakage paths, air gaps (of live parts) and insulating layers must not be reduced. Sartorius Intec cannot be held
responsible for personal injury or property damage caused by an instrument repaired incorrectly by an operator
or installer.
2.8 Repairs and Maintenance
Repairs are subject to inspection and must be carried out at Sartorius Intec. In case of defect or malfunction,
please contact your local Sartorius Intec dealer or service center for repair. When returning the instrument for
repair, please include a precise and complete description of the problem.
Maintenance work must be carried out only by a trained technician aware of the involved hazards, whereby the
relevant precautions must be taken in account.
2.8.1 Static Sensitive Components
This instrument contains electro-statically sensitive components. Therefore, potential equalization must be
provided when working on the device (antistatic protection).
2.8.2 Replacing Fuses
Warning!
The use of repaired fuses and bypassing the fuse holder is prohibited.
Only the fuses specified in Chapter 12.3 are allowed.
!
Warning
Sartorius EN-5
PR 5500 Instrument Manual Process Controller
3 Process Controller
3.1 General Information
This instrument is equipped with a TFT color display, and a function/alphanumeric keypad. With the
corresponding application, this device is a powerful system for managing/documenting weighing and dosing
processes. It combines the functions of a user-friendly interface as well as a weighing and dosing instrument,
PLC and interfaces.
The instrument is programmable according to the IEC 61131-3 standard (requires the PR 1750/60 development
tool accessory).
3.2 Overview of the Instrument
- Accuracy 10.000 d at 0,5 µV/d for the weighing electronics
- High-speed conversion with response times from 5 msec
- Weight display with status and weight unit on a TFT color display
- Housing for installation in a control cabinet. Protection type front IP 65, else IP 20
- Integrated LAN connection (10/100 Mbps) for data transmission
- USB 2.0 connection (Type A, i = 200 mA), integrated for printer, USB stick, PC keyboard, barcode scanner,
external splitter (hub)
- SD card slot (incl. SD card)
- Integrated RS-232 interface, e.g. for connecting a PC, printer or remote display
- Can be expanded using the following plug-in cards:
- 2x RS-485 interface card PR 5500/04
- Analog E/A interface card PR 5500/07
- Weighing electronics board PR 5500/10 (W1)
- Digital E/A interface card PR 5500/12
- Digital E/A interface card PR 5500/13
- Digital E/A interface card PR 5500/17
- 2x RS-232 interface card PR 5500/32
- Fieldbus cards PR 1721/6x
- Wide range power supply for 100 to 240 V AC, protection class I (protective grounding conductor)
- Version for 24 V direct current
- Plug-in connections on the rear side of the device for load cells, inputs/outputs, LAN connection, serial
interfaces
- Alternative operation using PC tool (Browser/VNC)
- Calibration using weights, by entering mV/V values, or directly, using load cell data (Smart Calibration)
- Software configuration of the interface cards, e.g. for remote display or printer
- Analog test for the weighing electronics
- Overwrite protection:
- via a max. of 3 CAL switches (two on the main board and one on the weighing electronics board)
- via software
Sartorius EN-7
Process Controller PR 5500 Instrument Manual
Communication Protocols
For the internal RS-232: Fieldbus slave (accessories):
- Remote display protocol - PR 1721/61 ProfiBus DP
- Printer - PR 1721/64 DeviceNet
- ModBus protocol - PR 1721/65 CC Link
- xBPI protocol - PR 1721/66 ProfiNet I/O
- SBI protocol - PR 1721/67 EtherNet IP
- EW-Com protocol
For the internal LAN interface:
- ModBus-TCP
- Ethernet-TCP/IP
- OPC
EN-8 Sartorius
PR 5500 Instrument Manual Process Controller
3.3 Housing
192
3.3.1 Housing dimensions
The keypad and the display form one unit with the front. A rectangular cut-out is required for the installation.
Cable connections are made at the back of the housing.
90
157
Front view Side view
Reset key
Back view
96
Note
All dimensions in mm.
Sartorius EN-9
Process Controller PR 5500 Instrument Manual
3.3.2 Housing Dimensions with Strain Relief and Reinforcing frame
96
199
The dimensions with the following options must be observed for installation:
Pos. Designation
1 Reinforcing frame
2 Screen clamping rail
3 Cable clamps
1 2 3
8
90
25
146 186
203
Side view Front view
1
192
2
3
Back view
Note
All dimensions in mm.
EN-10 Sartorius
PR 5500 Instrument Manual Process Controller
3.3.3 Control Panel Cut-Out
The control panel cut-out must be made before installing the unit.
+0.5
91
+0.5
187
Note
All dimensions in mm.
Sartorius EN-11
Process Controller PR 5500 Instrument Manual
3.4 Display and Control Panel
3.4.1 Overview
4.3” color display LED Alphanumeric/function keys
Softkeys Navigation/Menu keys Indicator keys
EN-12 Sartorius
PR 5500 Instrument Manual Process Controller
3.4.2 Display
The TFT display shows weight values of up to 7 digits with a decimal point and a plus or minus sign. Available
weight units are t, kg, g, mg, lb and oz.
The current weight value is displayed under the weight display as a bar graph in relation to the maximum
capacity. When the maximum capacity (Max) reaches 100 %, the bar graph is located on the right.
Bargraph Weight type/polarity sign/Standstill Status display Weight value Symbols/Mass unit
info line
Sartorius EN-13
Process Controller PR 5500 Instrument Manual
Value type/Polarity sign Zero/Standstill/Dosing/Monitor. Symbols Mass unit
B
G
NET
T
PT
no indication
User
Setp
Diff
Gross weight Weight value
standstill
Gross weight in NTEP or
NSC mode
Net weight
(Net = gross - tare)
Tare weight
Preset tare
not tared
- Test value
- Gross, not tared
additional weight value,
application-specific
function
U
The gross weight
value is within ±¼ d
of zero
Filling mode:
flashes when filling is
“held”; rapid flashing
indicates “error”
Pendeo load cells:
plausibility monito-
ring; average value
deviation of each load
cell
Pendeo load cells:
Temperature control;
1…n load cells are
above/below the permissible temperature
!
R1
R2
R3
WP-A
Max
Min
t
kg
g
mg
lb
oz
Value not permissible in
legal metrology (e.g. 10-fold
resolution, deactived load cell)
Range 1
Range 2
Range 3
Weighing point A
Maximum capacity
(weighing range)
Minimum weight
+
–
Status icons in the info line
Icon Description
Positiv value
Negativ value
Remote control via VNC (Virtual Network Computing) is active.
- The clock battery is empty.
- The standby battery is empty.
The standby battery is too hot and is not charging. If this does not go away, then the ambient
temperature must be checked, see Chapter 3.4.3.2.
- A USB device has been connected that is not supported.
- The max. current of i
Check newly connected devices.
USB stick recognized and ready for use.
Stick is in use and may not be removed.
IP address conflict in network settings
= 200 mA has been exceeded.
max
EN-14 Sartorius
PR 5500 Instrument Manual Process Controller
3.4.3 Operating Elements
3.4.3.1 Front keys
The following table shows the basic meanings of symbols for the front keys. The keys could have additional
meanings depending on the applications used.
Indicator keys
Tare
The current gross weight is stored in
the tare memory if
- the weight value is stable
- the device is not in error status
(function dependent on
configuration)
Sets gross weight to zero if
- the weight value is stable
- the weight is within the zero
(function dependent on
configuration)
Application keys
Starts an application-specific
printout.
Display gross/tare weight
You switch to the next weight by
pressing the key (only tared scale).
During calibration, pressing this key
switches the weight to a 10-fold
resolution for 5 seconds.
setting range
Sartorius EN-15
Process Controller PR 5500 Instrument Manual
Navigation/menu keys
Function keys
F1
F2
Scroll up in the menu
Scroll down in the menu
- Cursor moves to the left
- Selection
- Exit the menu window
- Cursor moves to the right.
- Selection
- Confirm entry/selection
Assign with a defined function
(Operating parameters menu).
Assign with a defined function
(Operating parameters menu).
OK
EXIT
C
Soft key
1… 5
MENU
Confirm entry/selection
- Cancel entry/selection (after a
security prompt), without saving
the change.
- Exit the parameter/menu
window
Pressing the Delete key deletes
individual characters (within an
entry) or entire character sections,
see also page 17.
Select corresponding menu
functions, see also Chapter 3.4.3.2.
Switches to the Operating menu.
Starts an application-specific
function.
Stops an application-specific
function.
?
LED
Operating state Color LED status
Normal operation turned off
Power failure <5 seconds red flashing slowly After 5 seconds, the unit will
Power failure >5 seconds red flashing quickly The device performs a data
After backup the power failure is still
existing
Power voltage is on turned off The device performs a warm start,
Displays the corresponding Help
window.
continue normally.
backup. Is then the power on,
the unit returns to the normal
operation (LED turned off).
turned off The unit turns off.
see Chapter 5.1.3.
EN-16 Sartorius
PR 5500 Instrument Manual Process Controller
Alphanumeric keypad
Toggle key
Pressing this will toggle between the following
input modes:
- Cursor
- Uppercase letters
- Lowercase letters
- Pinyin
When Chinese was selected or set under
[Operating parameters] - [Input method].
- Hepburn
When Japanese was selected or set under
[Operating parameters] - [Input method].
- Numbers
- Units
Double-click on the toggle key opens a small
selection window.
Select the unit with cursor keys / and
confirm with
Input without character table
Pressing this once will display the first character,
e.g. 'A' in the cursor position. Pressing it twice
will display 'B' in the cursor position and threetimes will display 'C.'
Waiting approx. 2 seconds will complete the
character entry.
If only numeric values are required for input,
letters are not enabled.
You can delete the character to the left of the
cursor by pressing the Delete key C during entry.
Numerical value input (e.g. weight value):
Delete the content of the input field by pressing
the Delete key
OK.
C.
Sartorius EN-17
Process Controller PR 5500 Instrument Manual
Input with character table
Double-clicking the key displays the character
table.
Input field
Note
The toggle function is turned off.
Procedure
tt Select the desired character with the cursor.
ty The selected character is shown magnified in
the field at the top right.
tt Press the
the input field.
tt Another double-click on the toggle key and
other characters can be input as described
previously.
OK key to enter the character in
Left of the input field is
displayed whether numeric
and/or alphabetical
characters can be entered.
The respective setting is
displayed.
Keyboard shortcuts
STOP
+
EXIT
Trigger a cold start, see also Chapter 5.19.3.
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PR 5500 Instrument Manual Process Controller
3.4.3.2 Operation Using Soft Keys
The functions of the five soft keys below the graphic display are indicated in the bottommost text line of the
display. In the descriptions of operating sequences which entail the use of soft keys, the soft key function to be
selected is shown in square brackets; the soft key symbol is not displayed, e.g. [Save].
Standard Save
3.4.3.3 Selection using the Navigation Keys
Menu
You can navigate menus using the cursor keys, the
Parameters
Individual parameters are selected using the / keys.
The required values/texts are entered via the alphanumeric keys.
Checkmarks are set using the OK key.
If the list of parameters is long, a vertical bar graph on the left (black/gray) shows which part of the list is
displayed.
Available selection lists are indicated by the following arrow .
The parameter is selected in the selection list via the
3.4.3.4 PC Keys
The device can also be operated via a PC keyboard. The corresponding key assignments can be viewed in the
following table, see also Chapter 4.3.3.2.
PC keyboard Front keypad
F1 F1
F2 F2
F3 ?
OK key and the EXIT key.
OK key.
F4 MENU
F5 to F9 Soft key 1 to 5
F10
F11
F12
ESC
Cursor keys: , , , , , ,
ENTER
Backspace
Numeric keypad Alphanumeric keypad
EXIT
OK
C
3.4.4 Operation using the VNC Program
User interface, see Chapters 3.4.1, 3.4.2 and 3.4.3.1.
Sartorius EN-19
Process Controller PR 5500 Instrument Manual
3.5 Overview of Connections
or
24 V DC
100…240 V AC
LAN port
(builtin) for
- remote access via VNC
- software flash
- communication/data exchange:
OPC, ModBus-TCP
USB 2.0 port
(builtin) for
USB stick, USB keyboard,
USB barcode scanner,
USB printer
- external I/O devices:
ModBus-TCP
- printer
Interfaces
- Option-1 and/or Opton-2:
Serial ports RS-485 (2x) PR 5500/04 and
Serial ports RS-232 (2x) PR 5500/32
One channel can be used to connect
an IS-platform without external
power supply.
Option-FB
Fieldbus interfaces
one option only
- ProfiBus-DP PR 1721/61
- Option-1 and/or Option-2:
Analogue I/O PR 5500/07
- Option-1 and/or Option-2:
Digital I/O PR 5500/12, ../13, ../17
or
- DeviceNet PR 1721/64
- CC-Link PR 1721/65
- ProfiNet I/O PR 1721/66
- EtherNet-IP PR 1721/67
Serial port RS-232
(builtin)
for
- printer
- remote display
- external scales
SD card port (builtin)
SD card will be used as memory
extension, not to transport data.
WP A
Internal weighing point
PR 5500/10 (W1)
EN-20 Sartorius
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