Mindsets Solar Power Project Pack User Manual

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SOLAR POWER
PROJECT PACK
Supplied by:
Mindsets (UK) Linited, Tel: 01992 716052, Fax: 01992 719474, Web: www.mindsetsonline.co.uk
8
5. Fix the larger connecting block under the front of the chassis by inserting a screw through the centre hole and attaching a nut to the other end.
6. Fix the front axle wire into the connecting block as shown.
7. Fit the wooden wheel onto the front axle, then push the small plastic sleeve over the end of the axle to prevent the wheel coming off.
8. Fit a rubber tyre O-ring to each of the back wheels. The solar buggy is now ready for use. It should work in bright sunlight or under bright artificial light.
For more information please contact:
Mindsets (UK) Limited
Tel: 01992 716052 Fax: 01992 719474 Web: www.mindsetsonline.co.uk
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SOLAR POWER PROJECT PACK
INTRODUCTION
Solar energy has been an important form of power for many years but it is only recently, with the development of efficient low cost solar panels, that its use has become more widespread. Today’s applications of solar power range from spacecraft and unmanned aircraft to street lights, parking meters and calculators. The mono­crystalline solar panel supplied in this pack (code: EL1 006) provides opportunities for a wide range of interesting investigations and project applications, particularly when combined with the amazing storage potential of a supercapacitor (code: EC4 050), also supplied in the pack. This booklet highlights some of these investigations and applications.
roticapacrepuSlenap raloS
Output: 4.5 volt @ 100mA 10 Farad, 2.5V
Code: EL1 006 Code: EC4 050
CONNECTING THE SOLAR PANEL
For temporary connections to the solar panel it is suggested that a terminal block (supplied) or terminal posts (available separately) be used. For added protection the solar panel may be stuck to a rigid base using double sided sticky pads.
LIGHT SOURCES
The output from the solar panel depends on the light level; the brighter the light, the greater the output. Bright sunlight or powerful halogen lights will produce the best output from the solar panel. The rechargeable cordless spotlight available from Teaching Resources (code: TOO 073) is an ideal artificial light source. A standard 60 watt or 100 watt electric lamp is also a good light source but care should be taken due to the heat of these bulbs.
blue (-ve)
red (+ve)
(-ve)
(+ve)
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Investigating Glow-in-the-Dark Materials
Using a solar panel connected to a multimeter it is possible to investigate light emission from glow in the dark materials. For example, a piece of glow in the dark film (code: SM1 016) may be ‘charged up’ under a bright light then placed in front of the solar panel in a light-proof box. By observing meter readings it is then possible to plot a graph showing how the light emission from the material varies with time. Another investigation involves the use of different light sources to energise the glow in the dark material. Which types of light are most or least effective?
APPENDIX 1 - MAKING THE SOLAR BUGGY
1. Punch or drill two holes in the chassis plate for the solar gearbox and one hole for the front axle assembly.
2. Fix the gearbox to the chassis using screws and nuts and press a plastic wheel onto each end of the axle.
3. Fix the double connecting block and the solar panel to the chassis using double­sided sticky pads.
4. Secure the wires from the gearbox and solar panel in the connecting block.
OFF
V
600
200
A
200µ
20m
V
2000µ
200m
10
600
200
20
2000m
200m
2000k
200k
20k
2000
200
Ω
hFE
10A DC
VΩmA
COM
TEACHING RESOURCES
DT-830B
NPN PNP
E
B
C
E
E
C
B
E
solar panel
glow in the dark film
light­proof box
output
time
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POWERING A COMPONENT USING THE SOLAR PANEL
In the right light conditions the output from the solar panel is sufficient to power components such as LEDs, small motors and LCD displays. For components with a positive and negative terminal, the red wire from the solar panel must connect to the positive terminal.
The best type of motor to use with the solar panel is a solar motor because this type will run with a small current. However, the MM10, MM12, MM18 and the economy gearboxes will also work directly from a single solar panel. The illustration below shows a solar powered buggy that has a solar motorised gearbox. Instructions explaining how to make the buggy are included at the end of this pack.
blue wire
cathode
red wire
anode
If a larger motor is required, two or more solar panels may be connected in parallel to produce a higher current.
For components that require a higher voltage, two or more solar panels may be connected in series.
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Investigating the Output of the Solar Panel
Connect a multimeter to the solar panel and adjust it to the 200mV setting. The meter will display the voltage produced. Try covering the panel with a hand and observe the drop in voltage. How does the voltage change in different light conditions? Write your findings in the table below. In brighter conditions you will need to switch the meter to the 20V setting.
)Vm( tuptuOnoitidnoC thgiL
Bright sunlight
Overcast daylight
Indoor electric light
Indoor fluorescent light
Halogen spotlight
Battery powered torch
Reflectors can be used to increase the amount of light falling on the solar cell. Mirror card (code: GS6 007) or mirror polystyrene (code: CS6 004P) are ideal materials for making reflectors - kitchen foil is an alternative. Different shapes and different positions of the reflector can be explored; the multimeter will give a clear indication of which ones work best.
Examination of reflectors in torches and other lights may be helpful here. Many such reflectors have a parabolic shape, which focuses light towards a single point.
Investigating the Spectral Response of the Solar Panel
Intensity of the light is one factor that determines the output of the solar panel, but it is not the only factor. The wavelength of the light also makes a difference. This can be investigated using, for example, coloured LEDs or coloured filters. Many types of LED are available, including UV and infrared, but it is important to select LEDs of a similar intensity for the investigation. To avoid inaccuracies due to changes in the background light, it is suggested that a ‘black box’ be made to house the solar panel and light source.
Focal point
Parabolic reflector
OFF
V
600
200
A
200µ
20m
V
2000µ
200m
10
600
200
20
2000m
200m
2000k
200k
20k
2000
200
Ω
hFE
10A DC
VΩmA
COM
TEACHING RESOURCES
DT-830B
NPN PNP
E
B
C
E
E
C
B
E
solar panel
light source
coloured filter
light proof box
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As well as powering single components the solar panel can also be used to power complete circuits, such as the transistor project board (code: ELE 062a) or an LCD clock.
USING A SUPERCAPACITOR WITH THE SOLAR PANEL
A supercapacitor looks much the same as a regular electrolytic capacitor but is able to store a much higher charge. Unlike regular capacitors, which use conductive foils and a dry separator, the supercapacitor has special electrodes and electrolyte. The type supplied has a 10 Farad capacitance - more than 2000 times greater than a 4700µF capacitor!
A fully charged supercapacitor will power an electric motor for a couple of minutes or a small LED for several hours. One way to charge a supercapacitor is to connect it to a battery for about 10 seconds (or longer for a full charge). Alternatively it can be ‘trickle­charged’ using a solar panel, as shown in the illustration below.
Note the use of a diode to prevent current ‘leakage’ from the capacitor.
Supercapacitors cannot be overcharged - when they are full they stop accepting charge. Charging time will depend on the level of light, but can be reduced by connecting additional solar panels. Once charged, the supercapacitor can be disconnected from the solar panel and is ready for use. The addition of a double pole double throw (DPDT) switch makes it easy to switch between charging mode and running mode.
INPUT SENSOR
D1
R3
OUTPUT
C
B
E
R2
OUTPUTPROCESSINPUT
R1
TRANSISTOR PROJECT BRD
+
diode
+
LED
solar panel
capacitor
DPDT switch
WARNING
Do not charge the supercapacitor beyond 3V.
5
Automatic switching circuits are more complex. One solution makes use of a light dependent resistor and a transistor, as shown below. In good light conditions the transistor is switched off and the solar panel charges the supercapacitor. When the light level drops the supercapacitor provides the power. The transistor switches on and the LED lights up.
The supercapacitor provides exciting opportunities in the context of product design and rechargeable products. Possibilities include the design of robots, buggies, torches, warning devices, motorised tools, toys, etc.
USING THE SOLAR PANEL AS A SENSOR
The solar panel can be used in light sensing circuits as an alternative to a light dependent resistor. This is useful where high­power devices need to be activated by light. The panel is connected to a transistor such as a BCX38B, as shown in the diagram below.
INVESTIGATIONS USING THE SOLAR PANEL
There are several interesting experiments that can be undertaken quickly and easily with the solar panel. Several of these require measurement using a multimeter (code: MET 001).
+
+
b
e
c
+
output
+V
0V
10k
OFF
V
600
200
A
200µ
20m
V
2000µ
200m
10
600
200
20
2000m
200m
2000k
200k
20k
2000
200
Ω
hFE
10A DC
VΩmA
COM
600V max
CAT II
600V
0.2A max fused
10A max unfused
TEACHING RESOURCES
DT-830B
NPN PNP
E
B
C
E
E
C
B
E
collector (c)
base (b)
emitter (e)
BC548 transistor
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