Milwaukee SAWZALL 0719-20 Operator's Manual
OPERATOR'S MANUAL
MANUEL de L'UTILISATEUR
MANUAL del OPERADOR
TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND OPERATOR'S
MANUAL.
AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE ET BIEN
COMPRENDRE LE MANUEL DE L'UTILISATEUR.
PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER Y ENTENDER EL
MANUAL DEL OPERADOR.
Cat. No.
No de cat.
0719-20
28 VOLT SAWZALL® RECIPROCATING SAW
PASSE-PARTOUT SAWZALL® 28 V
SIERRAS SABLE SAWZALL® DE 28V
2
3
PERSONAL SAFETY
GENERAL POWER TOOL SAFETY WARNINGS
WORK AREA SAFETY
ELECTRICAL SAFETY
• Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of fl ammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
• Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
• Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodifi ed plugs and matching outlets will
reduce risk of electric shock.
• Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase
the risk of electric shock.
• Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords
increase the risk of electric shock.
• When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use
of a cord suitable for outdoor use reduces the risk
of electric shock.
• If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
result in personal injury.
• Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewel-
lery or long hair can be caught in moving parts.
• If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
WARNING READ ALL SAFETY WARNINGS AND ALL INSTRUCTIONS.
Failure to follow the warnings and instructions may result in electric shock, fi re and/or
serious injury. Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
POWER TOOL USE AND CARE
• Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
• Do not use the power tool if the switch does not
turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must
be repaired.
• Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such pre-
ventive safety measures reduce the risk of starting
the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with
the power tool or these instructions to operate
the power tool. Power tools are dangerous in the
hands of untrained users.
• Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits
etc., in accordance with these instructions,
taking into account the working conditions and
the work to be performed. Use of the power tool
for operations different from those intended could
result in a hazardous situation.
• Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the infl uence of drugs, alcohol or medication. A
moment of inattention while operating power tools
may result in serious personal injury.
• Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
• Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools with
your fi nger on the switch or energising power tools
that have the switch on invites accidents.
• Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
• Recharge only with the charger specifi ed by
the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fi re
when used with another battery pack.
• Use power tools only with specifi cally desig-
nated battery packs. Use of any other battery
packs may create a risk of injury and fi re.
• When battery pack is not in use, keep it away
from other metal objects like paper clips,
BATTER Y T OOL USE AND CARE
4
5
FUNCTIONAL DESCRIPTION
SYMBOLOGY
SPECIFICATIONS
Cat. No.Volts DCLength of Stroke Strokes per Minute
0719-20 28 1-1/8" Hi 0 - 3000
Lo 0 - 2000
• Hold power tool by insulated gripping surfaces, when performing an operation where the
cutting accessory may contact hidden wiring.
Cutting accessory contacting a “live” wire may
make exposed metal parts of the power tool “live”
and could give the operator an electric shock.
• Use clamps or another practical way to secure
and support the workpiece to a stable platform.
Holding the work by hand or against your body
leaves it unstable and may lead to loss of control.
• Maintain labels and nameplates. These carry
important information. If unreadable or missing,
contact a MILWAUKEE service facility for a free
replacement.
• WARNING: Some dust created by power sanding,
sawing, grinding, drilling, and other construction
activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
• lead from lead-based paint
• crystalline silica from bricks and cement and other
masonry products, and
• arsenic and chromium from chemically-treated
lumber.
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well
ventilated area, and work with approved safety
equipment, such as those dust masks that are
specially designed to fi lter out microscopic particles.
1. Handle
2. High/Low/Trigger lock
switch
3. Trigger
7
6
5
4
3
1
2
4. Insulating boot
5. Quik-Lok™ blade clamp
6. Shoe
7. Shoe release lever
ASSEMBLY
WARNING Recharge only with the
charger specified for the battery. For specifi c charging instructions, read the operator’s
manual supplied with your charger and battery.
Removing Battery Pack from Tool
Push in the release buttons and pull the battery
pack away from the tool.
Inserting Battery Pack into Tool
To insert the battery pack onto the tool, slide the
pack onto the body of the tool. Make sure it latches
securely into place.
Selecting a Blade
The Quik-Lok® Blade Clamp can be used with
all 1/2" shank universal Sawzall® blades. Use
MILWAUKEE High Performance Super Sawzall®
blades for best performance. When selecting a
blade, choose the right type and length.
Many types of blades are available for a variety of
applications: cutting metal, wood, nail-embedded
wood, scroll cutting, roughing-in, and contours.
Many lengths are also available. Choose a length
long enough to extend beyond the shoe and your
work throughout the stroke. Do not use blades
less than 3-1/2" long since they won't extend
beyond the shoe throughout the stroke.
For best performance and longest life, see “Accessories” to select the best blade for the job.
Installing and Removing Blades from the QuikLok® Blade Clamp
Remove battery pack before changing blades.
Make sure the spindle and blade clamp areas are
clean. Metal chips and sawdust may prevent the
Quik-Lok
®
Blade Clamp from clamping securely.
1. Depending on the job, the blade may be inserted
with the teeth facing up or down. T o install a blade,
twist collar in the direction of the arrow while
inserting the blade into the clamp until the tang
butts against the collar.
WARNING Always remove battery
pack before changing or removing accessories. Only use accessories specifi cally
recommended for this tool. Others may be
hazardous.
Use only MILWAUKEE M28™ or V28® battery packs.
OPERATION
WARNING Alwa
ys remo
ve batterypack before changing or removing accessories. Only use accessories specifically
recommended for this tool. Others may be
ha
zardous.
1/4 Turn
2.
Release collar and the
spring loaded mechanism
will clamp the blade fi rmly
in place.
3. Twist collar in the opposite
direction of the arrow to
ensure that the blade is locked into the clamp.
4. Tug on blade to make sure it is securely locked
in place.
5. To remove a blade, twist collar in the direction of
the arrow while pulling on the blade. Be careful
when handling hot blades.
Quik-Lok
®
Blade Clamp Maintenance
• Periodically clean dust and debris from the Quik-
Lok® Blade Clamp with dry compressed air.
• If the collar resists twisting, twist the collar back
and forth to shake debris loose.
• Periodically lubricate Quik-Lok® Blade Clamp with
a dry lubricant such as graphite.
Removing broken blades from the Quik-Lok®
Blade Clamp
Broken blades can be removed by the following
methods.
• Remove battery pack before removing blades.
• Point the tool downward, twist the collar, and
shake the tool up and down (DO NOT turn the tool
on while your fi ngers are holding the blade clamp
open). The shank of the broken blade should drop
out of the clamp.
• If shaking the tool doesn't work, in most cases, a
corner of the broken blade will extend beyond the
blade clamp. Twist the collar and pull the broken
blade out of the clamp by this corner.
WARNING T o reduce the risk of injury ,
keep hands away from the blade and all
moving parts. Always wear safety goggles or
glasses with side shields.
High/Low/Trigger Lock Switch
T o set the maximum speed or lock the trigger, move the high/low/trigger lock switch
to the following positions:
For low speed (Maximum 2000 RPM):
Move the switch to the left." 1 " will be
displayed above the switch. To vary the
speed up to 2000 RPM, increase or decrease pressure on the trigger. Low speed
is generally used for cutting metals.
For high speed (Maximum 3000 RPM):
Move the switch to the right. " 2" will be
displayed above the switch. To vary the
speed up to 3000 RPM, increase or decrease pressure on the trigger.
WARNING To reduce the risk of
injury, blades
must extend
beyond the shoe
and workpiece
throughout the
stroke. Blades
may shatter if they impact the workpiece or shoe.
• If the broken stub doesn't extend far enough to be
grabbed by its corner, use a thin blade with small
teeth (such as a metal cutting blade) to hook the
blade that is jammed in the clamp while twisting
the collar and pull it out.
Adjusting the Pivot Shoe
The shoe can be adjusted forward or backward to
six positions to take advantage of the unused portion of the blade or for special jobs requiring low
blade clearance.
1. To adjust the shoe, pull the
shoe release lever down
1/4 turn and slide the shoe
forward or backward to the
desired position.
2. To lock the shoe in position,
push the shoe release lever up.
3. After adjusting the shoe, slowly pull the trigger to
be sure the blade always extends beyond the shoe
and your workpiece throughout the stroke.
DO NOT OPERATE SA WZALL WITHOUT SHOE.
STRIKING THE SPINDLE AGAINST WORKPIECE
MAY DAMAGE THE TOOL.
To lock the trigger: Move the switch to the
center. "
" will be displayed above the
switch. The trigger will not work while the
switch is in the locked position. Always lock
the trigger and remove the battery pack before performing maintenance and changing
accessories. Lock the trigger when storing
the tool and when the tool is not in use.
stroke
SPECIFIC SAFETY RULES
SERVICE
Volts
Direct Current
No Load Strokes per Minute
(SPM)
Underwriters Laboratories, Inc.
United States and Canada
coins, keys, nails, screws, or other small metal
objects that can make a connection from one
terminal to another. Shorting the battery terminals
together may cause burns or a fi re.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact
accidentally occurs, fl ush with water. If liquid
contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation
or burns.
• Have your power tool serviced by a qualifi ed
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
WARNING To reduce the risk of per-
sonal injury, always hold tool securely.
Starting, Stopping and Controlling Speed
1. T o start the tool, grasp the handle fi rmly and pull
the trigger.
2. To vary the speed, increase or decrease the
pressure on the trigger. The further the trigger
is pulled, the greater the speed. The maximum
RPM is determined by the high/low/trigger lock
switch.
3. T o stop the tool, release the trigger. Make sure
the blade comes to a complete stop before removing the blade from a partial cut or laying the
tool down.
Electric Brake
The electric brake engages when the trigger is
released, causing the blade to stop and allowing
you to proceed with your work. Generally, the saw
6
7
Plunge Cutting
Your MILWAUKEE Sawzall
®
is ideal for plunge cutting
directly into surfaces that can not be cut from an edge,
such as walls or fl oors. Plunge cutting may be done
two ways depending on how the blade is inserted. "A"
shows how to plunge cut with the teeth of the blade
facing downward. (When attempting to plunge cut in
this manner, shoe must be moved
all the way out, as shown.) "B"
shows how to plunge cut with the
teeth of the blade facing upward.
Do not plunge cut into metal surfaces (see "Cutting Metals").
1. Insert the blade into the tool.
If you inserted the blade with
the teeth facing downward,
hold the tool as shown in "A",
resting the edge of the shoe on
the workpiece.
If you inserted the blade with
the teeth facing upward, hold
the tool as shown in "B", resting the edge of the shoe on the
workpiece as shown.
2. With the blade just above the
workpiece, pull the trigger.
Using the edge of the shoe as
a pivot, lower the blade into the
workpiece as shown.
3. As the blade starts cutting, raise
the handle of the tool slowly
until the shoe rests fi rmly on
the workpiece. Then guide the
tool along your cutting line to
acquire the desired cut.
NOTE: To make plunge cutting
easier, use a heavy gauge blade and install the
blade with the teeth facing upward as shown in "B".
WARNING T o reduce the risk of explo-
sion, electric shock and property damage, always check the work area for hidden
gas pipes, electrical wires or water pipes
when making blind or plunge cuts.
A
B
blade stops within two seconds. However, there
may be a delay between the time you release the
trigger and when the brake engages. Occasionally the brake may miss completely. If the brake
misses frequently, the saw needs servicing by an
authorized MILWAUKEE service facility. You must
always wait for the blade to stop completely before
removing the saw from the workpiece.
General Cutting
For straight or contour cutting from an edge, line
the blade up with your cutting line. Before the blade
contacts the workpiece, grasp the handle fi rmly
and pull the trigger. Then guide the tool along your
cutting line. Always hold the shoe fl at against the
workpiece to avoid excessive vibration.
Cutting Metals
Begin cutting at a slow speed, gradually increasing
speed as you cut. When cutting into metals or hard
materials that can not be cut from an edge, drill a
starting hole larger than the widest part of the blade.
ACCESSORIES
For a complete listing of accessories refer to your
MILWAUKEE Electric Tool catalog or go online
to www.milwaukeetool.com. To obtain a catalog,
contact your local distributor or service center.
WARNING Always remove battery pack
before changing or removing accessories.
Only use accessories specifi cally recommend-
ed for this tool. Others may be hazardous.
Maintaining Tool
Keep your tool, battery pack and charger in good
repair by adopting a regular maintenance program.
After six months to one year, depending on use,
return the tool, battery pack and charger to A
MILWAUKEE service facility for:
• Lubrication
• Mechanical inspection and cleaning (gears, spindles, bearings, housing, etc.)
• Electrical inspection (battery pack, charger,
motor)
• T esting to assure proper mechanical and electrical
operation
If the tool does not start or operate at full power
with a fully charged battery pack, clean the contacts
on the battery pack. If the tool still does not work
properly, return the tool, charger and battery pack,
to a MILWAUKEE service facility for repairs.
MAINTENANCE
Cleaning
Clean dust and debris from charger and tool vents.
Keep tool handles clean, dry and free of oil or
grease. Use only mild soap and a damp cloth to
clean the tool, battery pack and charger since certain
cleaning agents and solvents are harmful to plastics
and other insulated parts. Some of these include
gasoline, turpentine, lacquer thinner, paint thinner ,
chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never use
fl ammable or combustible solvents around tools.
Repairs
For repairs, return the tool, battery pack and
charger to the nearest service center.
WARNING To reduce the risk of per-
sonal injury and damage, never immerse your
tool, battery pack or charger in liquid or allow
a liquid to fl ow inside them.
WARNING T o reduce the risk of injury ,
always unplug the charger and remove the
battery pack from the charger or tool before
performing any maintenance. Never disassemble the tool, battery pack or charger.
Contact a MILWAUKEE service facility for
ALL repairs.
Overloading
Continuous overloading may cause permanent
damage to tool or battery pack.
TECHTRONIC INDUSTRIES' warranty is for 5 year since the original purchase date.
This warranty card covers any defect in material and workmanship on this Power Tool.
To make this warranty valid, present this warranty card, sealed/stamped by the distributor or store where you purchased the product, to the Authorized Service Center (ASC). Or, if this card has not been sealed/stamped, present the
original proof of purchase to the ASC.
Call toll-free 1 800 832 1949 to fi nd the nearest ASC, for service, parts, accessories or components.
Procedure to make this warranty valid
Take the product to the ASC, along with the warranty card sealed/stamped by the distributor or store where you purchased the product, and there any faulty piece or component will be replaced without cost for you. We will cover all
freight costs relative with this warranty process.
Exceptions
This warranty is not valid in the following situations:
a) When the product is used in a different manners from the end-user guide or instruction manual.
b) When the conditions of use are not normal.
c) When the product was modifi ed or repaired by people not authorized by TECHTRONIC INDUSTRIES.
Note: If cord set is damaged, it should be replaced by an Authorized Service Center to avoid electric risks.
SERVICE AND ATTENTION CENTER
Av Presidente Mazarik 29 Piso 7, 11570 Chapultepec Morales
Miguel Hidalgo, Distrito Federal, Mexico
Ph. 52 55 4160-3547
IMPORTED AND COMMERCIALIZED BY:
TECHTRONIC INDUSTRIES MEXICO, .S.A. DE C.V.
Av Presidente Mazarik 29 Piso 7, 11570 Chapultepec Morales
Miguel Hidalgo, Distrito Federal, Mexico
LIMITED WARRANTY - USA AND CANADA
LIMITED WARRANTY - MEXICO, CENTRAL AMERICA AND CARIBBEAN
Model:
Date of Purchase:
Distributor or Store Stamp:
Every MILWAUKEE power tool (including cordless product – tool, battery pack(s) - see separate & distinct
CORDLESS BATTERY PACK LIMITED WARRANTY statements & battery charger and Work Lights*) is warranted to the original purchaser only to be free from defects in material and workmanship. Subject to certain
exceptions, MILWAUKEE will repair or replace any part on an electric power tool which, after examination, is
determined by MILWAUKEE to be defective in material or workmanship for a period of fi ve (5) years* after the
date of purchase unless otherwise noted. Return of the power tool to a MILWAUKEE factory Service Center
location or MILWAUKEE Authorized Service Station, freight prepaid and insured, is required. A copy of the
proof of purchase should be included with the return product. This warranty does not apply to damage that
MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized
personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents.
*The warranty period for, Job Site Radios, M12™ Power Port, M18™ Power Source, and Trade T itan™ Industrial Work Carts is one (1) year from the date of purchase. The warranty period for a LED Work Light and LED
Upgrade Bulb is a limited LIFETIME warranty to the original purchaser only, if during normal use the LED bulb
fails the Work Light or Upgrade Bulb will be replaced free of charge.
*This warranty does not cover Air Nailers & Stapler, Airless Paint Sprayer, Cordless Battery Packs, Gasoline
Driven Portable Power Generators, Hand T ools, Hoist – Electric, Lever & Hand Chain, M12™ Heated Jackets,
Reconditioned product and Test & Measurement products. There are separate and distinct warranties available for these products.
Warranty Registration is not necessary to obtain the applicable warranty on a MILWAUKEE power tool product.
The manufacturing date of the product will be used to determine the warranty period if no proof of purchase is
provided at the time warranty service is requested.
ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A
CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MIL W AUKEE PRODUCT. IF YOU DO NOT
AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MIL-
WAUKEE BE LIABLE FOR ANY INCIDENT AL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR
ANY COSTS, A TTORNEY FEES, EXPENSES, LOSSES OR DELA YS ALLEGED T O BE AS A CONSEQUENCE
OF ANY DAMAGE TO, F AILURE OF , OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED T O, ANY
CLAIMS FOR LOSS OF PROFITS. SOME STA TES DO NOT ALLOW THE EXCLUSION OR LIMIT A TION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMIT ATION OR EXCLUSION MA Y NOT APPL Y
TO YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS W ARRANTIES, WRITTEN
OR ORAL. TO THE EXTENT PERMITTED BY LAW, MILW AUKEE DISCLAIMS ANY IMPLIED WARRANTIES,
INCLUDING WITHOUT LIMITA TION ANY IMPLIED WARRANTY OF MERCHANT ABILITY OR FITNESS FOR A
PARTICULAR USE OR PURPOSE; T O THE EXTENT SUCH DISCLAIMER IS NOT PERMITTED BY LAW , SUCH
IMPLIED WARRANTIES ARE LIMITED T O THE DURA TION OF THE APPLICABLE EXPRESS WARRANTY AS
DESCRIBED ABOVE. SOME ST ATES DO NOT ALLOW LIMIT A TIONS ON HOW LONG AN IMPLIED WARRANTY
LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU, THIS WARRANTY GIVES YOU SPECIFIC
LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
This warranty applies to product sold in the U.S.A. and Canada only.
Please consult the ‘Service Center Search’ in the Parts & Service section of MILWAUKEE’s website www.milwaukeetool.com or call 1.800.SAWDUST (1.800.729.3878) to locate your nearest service facility for warranty
and non-warranty service on a Milwaukee electric power tool.
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