Milwaukee M4 Operator's Manual

OPERATOR'S MANUAL MANUEL de L'UTILISATEUR MANUAL del OPERADOR
Cat. No. / No de cat.
2101-20
M4™ CORDLESS SCREWDRIVER TOURNEVIS DE M4™ ATORNILLADORES DE M4™
comprendre le manuel.
ADVERTENCIA Para reducir el riesgo de lesiones, el usuario debe leer y entender el manual.
GENERAL POWER TOOL
WARNING
SAFETY WARNINGS
Read all safety warnings, instruc-
tions provided with this power tool. Failure to
follow all instructions listed below may result in
electric shock, re and/or serious injury. Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-oper-
ated (cordless) power tool.
tions, illustrations and specica-
WORK AREA SAFETY
• Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
• Do not operate power tools in explosive atmo-
spheres, such as in the presence of ammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
Keep children and bystanders away while operat- ing a power tool. Distractions can cause you to lose
control.
ELECTRICAL SAFETY
• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching outlets will
reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet condi­tions. Water entering a power tool will increase the
risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase
the risk of electric shock.
• When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of
electric shock.
• If operating a power tool in a damp location is
unavoidable, use a ground fault circuit interrupter
(GFCI) protected supply. Use of an GFCI reduces
the risk of electric shock.
PERSONAL SAFETY
• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under
the inuence of drugs, alcohol or medication. A moment of inattention while operating power tools
may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment such
as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions
will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch
is in the o󰀨-position before connecting to power source and/or battery pack, picking up or carrying
the tool. Carrying power tools with your nger on
the switch or energizing power tools that have the
switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
• Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry or long hair
can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
Do not let familiarity gained from frequent use of tools allow you to become complacent and
ignore tool safety principles. A careless action can
cause severe injury within a fraction of a second.
POWER TOOL USE AND CARE
• Do not force the power tool. Use the correct power tool for your application. The correct power tool
will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn
it on and o󰀨. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/
or remove the battery pack, if detachable, from the power tool before making any adjustments,
changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of
starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands
of untrained users.
• Maintain power tools and accessories. Check
for misalignment or binding of moving parts, breakage of parts and any other condition that may a󰀨ect the power tool’s operation. If damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power
tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and
the work to be performed. Use of the power tool
for operations di󰀨erent from those intended could result in a hazardous situation.
• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and
grasping surfaces do not allow for safe handling and
control of the tool in unexpected situations.
BATTERY TOOL USE AND CARE
• Recharge only with the charger specied by the
manufacturer. A charger that is suitable for one type
of battery pack may create a risk of re when used with another battery pack.
Use power tools only with specically designated battery packs. Use of any other battery packs may
create a risk of injury and re.
When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects,
that can make a connection from one terminal
2
to another. Shorting the battery terminals together
WARNING
WARNING
C
US
WARNING
may cause burns or a re.
Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact ac­cidentally occurs, flush with water. If liquid
contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation or burns.
Do not use a battery pack or tool that is dam­aged or modied. Damaged or modied batteries
may exhibit unpredictable behavior resulting in re, explosion or risk of injury.
Do not expose a battery pack or tool to re or excessive temperature. Exposure to re or tem-
perature above 265°F (130°C) may cause explosion.
• Follow all charging instructions and do not charge
the battery pack or tool outside the temperature range specied in the instructions. Charging
improperly or at temperatures outside the specied
range may damage the battery and increase the risk
of re.
SERVICE
• Have your power tool serviced by a qualied
repair person using only identical replacement parts. This will ensure that the safety of the power
tool is maintained.
• Never service damaged battery packs. Service of battery packs should only be performed by the
manufacturer or authorized service providers.
SPECIFIC SAFETY RULES FOR
CORDLESS SCREWDRIVER
• Hold power tool by insulated gripping surfaces,
when performing an operation where the fastener may contact hidden wiring. Fasteners contacting a
“live” wire may make exposed metal parts of the power
tool “live” and could give the operator an electric shock.
• Keep hands away from all cutting edges and moving parts.
appropriate respiratory protection or use an OSHA compliant dust extraction solution.
• Always use common sense and be cautious when
using tools. It is not possible to anticipate every
situation that could result in a dangerous outcome.
Do not use this tool if you do not understand these operating instructions or you feel the work is beyond your capability; contact Milwaukee Tool or a trained
professional for additional information or training.
Maintain labels and nameplates. These carry im-
portant information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.
construction activities contains chemicals known to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• lead from lead-based paint
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lum-
ber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such as those dust masks that are specially designed to
lter out microscopic particles.
To reduce the risk of injury, when working in dusty situations, wear
Some dust created by power sanding, sawing, grinding, drilling, and other
SYMBOLOGY
Volts Direct Current
No Load Revolutions per Minute (RPM)
UL Listing for Canada and U.S.
SPECIFICATIONS
Cat. No. ..................................................... 2101-20
Volts ................................................................ 4 DC
No Load RPM ...........................Low 200 High 600
Battery Type ...................................................M4™
Charger Type ..................................................M4™
Recommended Ambient
Operating Temperature ......................0°F to 125°F
FUNCTIONAL DESCRIPTION
2
1
1. Bit holder collar
2. Clutch adjusting ring
3. Speed selector
4. Lock switch
5. Fuel Gauge
6. Handle
7. Forward/reverse switch
3
4
5
7
ASSEMBLY
Recharge only with the charger
cic charging instructions, read the operator’s manual supplied with your charger and battery.
specied for the battery. For spe-
Inserting the Battery into the Tool
Slot
Tab
1
Lock
2
Line
Line up the tabs on the battery with the slots in the
tool opening. Slide the battery all the way into the tool. Turn the battery clockwise to lock it in place.
The line on the battery will line up with the on the
tool. The tool will not run if the battery is not properly locked into the tool.
3
6
WARNING
Removing the Battery from the Tool
WARNING
WARNING
Turn the battery cap counterclockwise to unlock. Pull the battery out of the tool.
Always remove battery pack before
changing or removing accessories.
Only use accessories specically recommended for this tool. Others may be hazardous.
Checking the Fuel Gauge
To determine the amount of charge left in the battery,
press the forward/reverse switch. The Fuel Gauge will light up for 2-3 seconds.
OPERATION
To reduce the risk of injury, always
to comply with ANSI Z87.1. When working in dusty situations, wear appro-
priate respiratory protection or use an OSHA compliant dust extraction solution.
Always remove battery pack before changing
or removing accessories. Only use accessories
specically recommended for this tool. Others may be hazardous.
Always remove the battery before inserting or remov-
ing bits. Select the proper style and size bit for the type of screw you are using.
1. To install the bit, pull out the collar. Press the bit
into the socket until the collar snaps back and the
bit is locked into place.
2. To remove the bit, pull out the collar, then pull out
the bit.
NOTE: It is not necessary to hold the collar out when
installing and removing bits.
The handle is designed for convenience and con-
trol. The durable, center pivot allows the handle to
be used in the conventional shape or folded into a
pistol grip. Access to the forward/reverse switch and lock switch is comfortable in either handle position.
This tool has an adjustable clutch for driving di󰀨erent types of screws into di󰀨erent materials. When properly adjusted, the clutch will slip at a
preset torque to prevent driving the screw too deep and to prevent dam-
age to the screw or tool. To adjust the clutch, turn the clutch adjusting ring so that the desired
setting (1-21) lines up with the arrow
on the motor housing, as shown.
The torque specifications shown here are approximate values obtained with a fully
charged battery pack.
Clutch
Setting
1 4
7 10 13 16 19
wear proper eye protection marked
Installing Bits
Adjusting the Handle
Using the Adjustable Clutch
Driving
Drilling
(in lbs)
Lo Hi
3.7
6.5
9.3
12.8
16.4
20.0
23.4
3.7
6.5
9.3
11.2 N/A N/A N/A
Applications
Small screws in softwood.
Medium screws in softwood or small screws in
hardwood. Large screws in softwoods.
Medium screws in hardwood or large screws
in hardwood with pilot hole.
*When set to high speed, set the clutch at 10 or be-
low. The Automatic Shut-O󰀨 may not work at higher clutch settings (see "Automatic Shut-O󰀨").
NOTE: Because the settings shown in the table are only a guide, use a piece of scrap material to test
the di󰀨erent clutch settings before driving screws into the workpiece.
When the battery is installed, the tool is in operating
condition. The lock switch prevents accidental start­ing by locking the forward/reverse switch. Always set
the lock switch to “lock” before performing mainte­nance, changing accessories, storing the tool and any time the tool is not in
use.
1. To lock, push the lock switch to dis-
play the lock symbol.
2. To unlock, push the lock switch to
display the unlock symbol.
1. For low speed and more torque, push
the speed selector back ("1" is dis-
played).
2. For high speed and less torque, push
the speed selector forward ("2" is
displayed).
Press and hold the top of the switch ◄ for forward rotation, and the bottom of the switch ► for reverse rotation. The switch will automatically return to the center OFF position when it is released.
To prevent extra driving force after the selected torque has been reached, the tool will automatically
shut o󰀨 if the clutch slips. At higher clutch settings, this feature may not immediately engage. Release the switch to reset the automatic shut-o󰀨.
MILWAUKEE Lithium-Ion battery packs are designed
to operate in temperatures below freezing. When
the battery pack is too cold, it may need to warm up
before normal use. Put the battery on a tool and use the tool in a light application. It may “buzz” for a short time until it warms up. When the buzzing stops, use the tool normally.
Using the Lock Switch
Unlock
Lock
Selecting High or Low Speed
HI LO
Selecting Forward or Reverse
Automatic Shut-O󰀨
Cold Weather Operation
APPLICATIONS
To reduce the risk of electric shock,
and wires before drilling or driving screws.
This tool provides a quick, convenient means of drill-
ing small holes and installing and removing screws.
Because of the many screw sizes, types, thread
engagements and materials available, it is di󰀩cult to limit the application of this tool by screw size. How-
ever, for applications in wood, a #6 wood screw with
a full pilot hole is recommended as a practical limit.
Drilling in Wood, Composition Materials
Always use sharp bits. When using twist drill bits, pull
the bit out of the hole frequently to clear chips from
the bit utes. To reduce the chance of splintering, back work with a piece of scrap wood. Select low speeds for plastics with a low melting point.
4
check work area for hidden pipes
and Plastic
Drill a pilot hole when driving screws into thick or
WARNING
WARNING
WARNING
hard materials. Set the clutch adjusting ring to the proper position and set the speed to low. Use the
proper style and size screwdriver bit for the type of
screw you are using.
With the screwdriver bit in the screw, place the tip
of the screw on the workpiece and apply rm pres­sure before pressing the foward/reverse switch up. Screws can be removed by pressing the foward/ reverse switch down.
When the forward/reverse switch is o󰀨, the screw-
driver bit automatically locks in place allowing you
to use the screwdriver manually. Do this to tighten
screws that require more torque than the driver is ca-
pable of delivering, when conrming the tightness of a screw or when loosening an extremely tight screw.
Driving Screws
Locking the Screwdriver Bit
MAINTENANCE
To reduce the risk of injury, always unplug the charger and remove the
battery pack from the charger or tool before performing any maintenance. Never disassemble the tool, battery pack or charger. Contact a
MILWAUKEE service facility for ALL repairs.
Keep your tool, battery pack and charger in good
repair by adopting a regular maintenance program.
Inspect your tool for issues such as undue noise, misalignment or binding of moving parts, breakage of
parts, or any other condition that may a󰀨ect the tool operation. Return the tool, battery pack, and charger to a MILWAUKEE service facility for repair. After six
months to one year, depending on use, return the tool, battery pack and charger to a MILWAUKEE
service facility for inspection.
If the tool does not start or operate at full power with a fully charged battery pack, clean the contacts on the battery pack. If the tool still does not work prop­erly, return the tool, charger and battery pack, to a
MILWAUKEE service facility for repairs.
Maintaining Tool
To reduce the risk of personal in­jury and damage, never immerse
your tool, battery pack or charger in liquid or allow a liquid to ow inside them.
Clean dust and debris from vents. Keep handles clean, dry and free of oil or grease. Use only mild
soap and a damp cloth to clean, since certain clean­ing agents and solvents are harmful to plastics and
other insulated parts. Some of these include gasoline,
turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household deter-
gents containing ammonia. Never use ammable or combustible solvents around tools.
For repairs, return the tool, battery pack and charger
to the nearest service center.
Cleaning
Repairs
ACCESSORIES
Use only recommended accesso-
For a complete listing of accessories, go online to
www.milwaukeetool.com or contact a distributor.
ries. Others may be hazardous.
SERVICE - UNITED STATES
1-800-SAWDUST (1.800.729.3878)
Monday-Friday, 7:00 AM - 6:30 PM CST
or visit www.milwaukeetool.com
Contact Corporate After Sales Service Technical
Support with technical, service/repair, or warranty questions.
Email: metproductsupport@milwaukeetool.com
Become a Heavy Duty Club Member at
www.milwaukeetool.com to receive important notications regarding your tool purchases.
SERVICE - CANADA
Milwaukee Tool (Canada) Ltd
Monday-Friday, 7:00 AM - 4:30 PM CST
Every MILWAUKEE power tool* (see exceptions below) is warranted to the original purchaser only to be free from defects in material and
workmanship. Subject to certain exceptions, MILWAUKEE will repair
or replace any part on an electric power tool which, after examination, is determined by MILWAUKEE to be defective in material or workman-
ship for a period of ve (5) years** after the date of purchase unless otherwise noted. Return of the power tool to a MILWAUKEE factory
Service Center location or MILWAUKEE Authorized Service Station,
freight prepaid and insured, is required. A copy of the proof of purchase should be included with the return product. This warranty does not
apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of
maintenance, or accidents. Normal Wear: Many power tools need periodic parts replacement and service to achieve best performance. This warranty does not cover
repair when normal use has exhausted the life of a part including, but not limited to, chucks, brushes, cords, saw shoes, blade clamps, o-rings, seals, bumpers, driver blades, pistons, strikers, lifters, and
bumper cover washers.
*This warranty does not cover Air Nailers & Staplers; Airless Paint Sprayer; Cordless Battery Packs; Gasoline Driven Portable Power Generators; Hand Tools; Hoist – Electric, Lever & Hand Chain; M12™ Heated Gear; Reconditioned Product; and Test & Measure-
ment Products. There are separate and distinct warranties available for these products. **The warranty period for Job Site Radios, M12™ Power Port, M18™
Power Source, Jobsite Fan and Trade Titan™ Industrial Work Carts
is one (1) year from the date of purchase. The warranty period for the
Drain Cleaning Cables and AIRSNAKE™ Drain Cleaning Air Gun
Accessories is two (2) years from the date of purchase. The warranty period for the M18™ Compact Heat Gun, 8 Gallon Dust Extractor, M18™ Framing Nailers, M18 FUEL™ 1/2" Ext. Anvil Controlled Torque Impact Wrench w/ ONE-KEY™, and the M18 FUEL™ 1" High Torque Impact Wrench w/ ONE-KEY™ is three (3) years from the date of purchase. The warranty period for the LED in the LED Work Light and
the LED Upgrade Bulb for the Work Light is the lifetime of the product
subject to the limitations above. If during normal use the LED or LED Bulb fails, the part will be replaced free of charge.
Warranty Registration is not necessary to obtain the applicable war-
ranty on a MILWAUKEE power tool product. The manufacturing date
of the product will be used to determine the warranty period if no proof
of purchase is provided at the time warranty service is requested.
ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CON-
TRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT.
IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT
PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE BE
LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED TO BE AS A CON­SEQUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS. SOME STATES DO NOT ALLOW THE EX­CLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT
APPLY TO YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES, WRITTEN OR ORAL.
TO THE EXTENT PERMITTED BY LAW, MILWAUKEE DISCLAIMS
1.800.268.4015
or visit www.milwaukeetool.ca
LIMITED WARRANTY
USA & CANADA
5
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