Milwaukee M18 HKP User Manual

OPERATOR'S MANUAL
Cat. No.
M18 HKP
M18™ 6-TON KNOCKOUT TOOL
WARNING
To reduce the risk of injury, user must read and understand operator's manual.
GENERAL POWER TOOL
WARNING
tions provided with this power tool. Failure to follow
all instructions listed below may result in electric shock,
re and/or serious injury. Save all warnings and in- structions for future reference. The term "power tool"
in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
Read all safety warnings, instruc­tions, illustrations and specifi ca-
WORK AREA SAFETY
Keep work area clean and well lit. Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmo­spheres, such as in the presence of fl ammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
Keep children and bystanders away while operat­ing a power tool. Distractions can cause you to lose
control.
ELECTRICAL SAFETY
Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Un-
modifi ed plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
Do not expose power tools to rain or wet condi­tions. Water
risk of electric shock.
Do not abuse the cord. Never use the cord for car­rying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk
of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of an GFCI reduces
the risk of electric shock.
entering a power tool will increase the
PERSONAL SAFETY
Stay alert, watch what you are doing and use com­mon sense when operating a power tool. Do not use a power tool while you are tired or under the infl uence of drugs, alcohol or medication. A mo-
ment of inattention while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust
mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your nger on
switch or energising power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left at-
tached to a rotating part of the power tool may result in personal injury.
the
Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power
tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry or long hair can
be caught in moving parts.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust col-
lection can reduce dust-related hazards.
Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can
cause severe injury within a fraction of a second.
POWER TOOL USE AND CARE
Do not force the power tool. Use the correct power tool for your application. The correct power tool will
do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands
of untrained users.
Maintain power tools and accessories. Check for misalignment or binding of moving parts, break­age of parts and any other condition that may af­fect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
Keep cutting tools sharp and clean. Properly main- tained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations
different from those intended could result in a hazard­ous situation.
Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles
and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
tool before making any adjustments,
BATTERY TOOL USE AND CARE
Recharge only with the charger speci ed manufacturer. A charger that is suitable for one type
of battery pack may create a risk of fi re when used with another battery pack.
Use power tools only with specifi cally designated battery packs. Use of any other battery packs may
create a risk of injury and fi re.
When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may
cause burns or a fi re.
2
by the
Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact ac­cidentally occurs, fl ush with water. If liquid con- tacts eyes, additionally seek medical help. Liquid
ejected from the battery may cause irritation or burns.
Do not use a battery pack or tool that is damaged or modifi ed. Damaged or modi ed batteries may
exhibit unpredictable behavior resulting in fi re, explo- sion or risk of injury.
Do not expose a battery pack or tool to fi re or ex- cessive temperature. Exposure to re or temperature
above 130°C (265°F) may cause explosion.
Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specifi ed in the instructions. Charging im-
properly or at temperatures outside the specifi ed range may damage the battery and increase the risk of fi re.
SERVICE
Have your power tool serviced by a qualifi ed repair person using only identical replacement parts.
This will ensure that the safety of the power tool is maintained.
Never service damaged battery packs. Service of battery packs should only be performed by the manu­facturer or authorised service providers.
SPECIFIC SAFETY RULES FOR
KNOCKOUT TOOL
Use tool only as directed. Only trained personnel should operate tool.
Do not use in or
work on de-energised electrical panels. Disconnect all electrical current before use to avoid the risk of electric shock.
Keep hands away from knockout die and punch while tool is in use. Fingers could be crushed or
severed.
To reduce the risk of injury, wear safety goggles or glasses with side shields. Before use, inspect and discard workpieces and accessories with cracks or damage. Shards from weakened metal could cause
injury.
Avoid contact with punched metal edges. Edges may be sharp and could cause injury.
Do not attempt to punch through more than one layer of material at a time. Punching through multiple
layers could cause the material and accessories to warp break, throwing shards that could cause injury.
Use tool only with knockout dies and punches rated for the peak output force of this tool. Other
uses may cause injury or damage to the tool, acces­sories, and workpiece.
Maintain labels and nameplates. These carry im- portant information. If unreadable or missing, contact a MILWAUKEE
WARNING
construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
lead from lead-based paint
crystalline silica from bricks and cement and other
masonry products, and
arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to lter out microscopic particles.
near live electrical panels. Only
®
service facility for a replacement. Some dust created by power sanding, sawing, grinding, drilling, and other
FUNCTIONAL DESCRIPTION
2
1
3
4
5
6
7
8
1. Release button
9
2. Handle
3. LED
10
4. Lock button
5. Trigger
6. Cylinder
7. Piston (inside cylinder)
8. Coupler
11
9. Quick connect anvil assembly
10. Quick connect sleeve
11. Ball pull
12
12. Draw stud
13. Die
14. Punch
13
14
SPECIFICATIONS
Cat. No. ................................................. M18HKP-0
Volts .............................................................. 18 DC
Battery Type .................................................M18™
Charger Type ................................................ M18™
Peak Output Force ....................................6.7 Tons
Material Capacities ................................................
50mm (2") Conduit......3.4 mm(10 ga) Mild Steel
101mm (4") Conduit ......2.66 mm (12 ga) Mild Steel
50mm (2") Conduit ........................
76mm (3") Conduit ........................
3
2.78 mm (12 ga) Stainless Steel
1.98 mm (14 ga) Stainless Steel
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