Milwaukee M18 2662-20, M18 2663-20, M18 2664-20, M18 2665-20 Operator's Manual

Cat. No.
No de cat.
2662-20 2663-20 2664-20 2665-20
M18™ IMPACT WRENCHES AND IMPACT DRIVER
CLÉS À CHOCS ET VISSEUSE DE M18™ LLAVES DE IMPACTO E IMPULSOR DE IMPACTO DE M18™
OPERATOR'S MANUAL MANUEL de L'UTILISATEUR MANUAL del OPERADOR
TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND OPERATOR'S MANUAL.
AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE ET BIEN COMPRENDRE LE MANUEL DE L'UTILISATEUR.
PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER Y ENTENDER EL MANUAL DEL OPERADOR.
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PERSONAL SAFETY
GENERAL POWER TOOL SAFETY WARNINGS
WORK AREA SAFETY
ELECTRICAL SAFETY
• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive at­mospheres, such as in the presence of fl am- mable liquids, gases or dust. Power tools create
sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause
you to lose control.
• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodi ed plugs and matching outlets will
reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet condi­tions. Water entering a power tool will increase
the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use
of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewel- lery or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
WARNING READ ALL SAFETY WARNINGS AND ALL INSTRUCTIONS.
Failure to follow the warnings and instructions may result in electric shock, fi re and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
POWER TOOL USE AND CARE
• Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of chil­dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the
hands of untrained users.
• Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc., in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool
for operations different from those intended could result in a hazardous situation.
• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the infl uence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with
your fi nger on the switch or energising power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
• Recharge only with the charger specifi ed by
the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fi re when used with another battery pack.
• Use power tools only with specifi cally desig-
nated battery packs. Use of any other battery
packs may create a risk of injury and fi re.
BATTER Y T OOL USE AND CARE
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5
• Hold power tool by insulated gripping sur­faces, when performing an operation where the fastener may contact hidden wiring. Fasteners
contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
Wear ear protectors. Exposure to noise can cause hearing loss.
• Keep hands away from all cutting edges and moving parts.
Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paint
• crystalline silica from bricks and cement and
other masonry products, and
• arsenic and chromium from chemically-treated
lumber. Your risk from these exposures varies, depending
on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are spe­cially designed to fi lter out microscopic particles.
Cat. No. Volts DC RPM Drive Shank IPM
2662-20 2663-20 2664-20 2665-20
18 18 18 18
0 - 1900 0 - 1900 0 - 1900 0 - 1900
1/2" Square 1/2" Square 3/4" Square
7/16" Hex
0 - 2200 0 - 2200 0 - 2200 0 - 2200
FUNCTIONAL DESCRIPTION
SYMBOLOGY
SPECIFICATIONS
SPECIFIC SAFETY RULES
• When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery termi-
nals together may cause burns or a fi re.
• Under abusive co
nditions, liquid may be eject­ed from the battery; avoid contact. If contact ac­cidentally occurs, fl ush with water. If liquid con- tacts eyes, additionally seek medical help. Liquid
ejected from the battery may cause irritation or burns.
SERVICE
• Have your power tool serviced by a qualifi ed repair person using only identical replacement parts. This will ensure that the safety of the power
tool is maintained.
Volts
Direct Current Impacts per Minute Under
Load (IPM) No Load Revolutions per
Minute (RPM) Underwriters Laboratories, Inc.
United States and Canada
1. Trigger
2. Control switch
3. Drive Shank
1
3
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ASSEMBLY
WARNING Recharge only with the
charger specifi ed for the battery. For specifi c charging instructions, read the operator’s manual supplied with your charger and battery.
Inserting/Removing the Battery
To remove the battery, push in the release buttons and pull the battery pack away from the tool. To insert the battery, slide the pack into the body of the tool. Make sure it latches securely into place.
WARNING Always remove battery
pack before changing or removing accesso­ries. Only use accessories specifi cally recom- mended for this tool. Others may be hazardous.
Attaching and Removing the Tool Hanger
1. To attach, remove the two top gear case screws.
2. Place the ring through the tool hanger.
3. Position the tool hanger on the tool over the two gear case screw holes.
4 Replace the two gear case screws. Hand tight-
en the screws.
5. To remove, reverse the procedure.
OPERATION
WARNING Always remove battery
pack before changing or removing accesso­ries. Only use accessories specifi cally recom- mended for this tool. Others may be hazardous.
WARNING T o reduce the risk of injury ,
wear safety goggles or glasses with side shields.
Using Control Switch
The control switch may be set to three positions: for­ward, reverse and lock. Due to a lockout mechanism, the control switch can only be adjusted when the trig­ger is not pressed. Always allow the motor to come to a complete stop before using the control switch.
1. For forward (clockwise) rotation, push the con­trol switch from the right side of the tool. Check the direction of rotation before use.
2. For reverse (counterclockwise) rotation, push the control switch from the left side of the tool. Check the direction of rotation before use.
3. To lock the trigger , push the control switch to the center position. The trigger will not work when the control switch is in the locked position.
Always remove the battery pack before perform-
ing maintenance, changing accessories, storing the tool and any time the tool is not in use.
Starting, Stopping and Controlling Speed
These tools may be operated at any speed from 0 to full speed.
1. To start the tool, pull the trigger.
2. To vary the driving speed, increase or decrease pressure on the trigger. The further the trigger is pulled, the greater the speed.
3. To stop the tool, release the trigger.
Impacting Techniques
The longer a bolt, screw, or nut is impacted, the tighter it will become. T o help prevent damaging the fasteners or workpieces, avoid excessive impact­ing. Be particularly careful when impacting smaller fasteners because they require less impacting to reach optimum torque. Practice with various fasteners, noting the length of time required to reach the desired torque. Check the tightness with a hand-torque wrench. If the fasten­ers are too tight, reduce the impacting time. If they are not tight enough, increase the impacting time. Oil, dirt, rust or other matter on the threads or under the head of the fastener affects the degree of tightness. The torque required to loosen a fastener averages 75% to 80% of the tightening torque, depending on the condition of the contacting surfaces. On light gasket jobs, run each fastener down to a relatively light torque and use a hand torque wrench for fi nal tightening.
WARNING Use only sockets and other
accessories specifi cally designed for use on impact wrenches and drivers. Other sockets and accessories might shatter or break caus­ing injury.
Attaching and Removing Accessories
These tools are intended only for use with acces­sories designed for impact wrenches and drivers. Other sockets could shatter or break, causing injury.
Cat. No. 2662-20
1. Use only the appropriate size Square Drive Sockets.
2. To attach a socket, align the hole in the accessory with the detent pin on the drive shank. Hold the detent pin in while pushing the socket onto the drive shank. The detent pin will snap into place in the hole to secure the socket.
3. T o remove the socket, insert a nail or other thin object into the hole in the accessory and press in the detent pin. Pull the accessory off the drive shank.
Cat. No. 2663-20, 2664-20
1. Use only the appropriate size Square Drive Sockets.
2. To attach a socket, align the accessory with the
drive shank and push it fi rmly over the retaining ring.
3. To remove the accessory , pull the accessory of f
the drive shank.
Cat. No. 2665-20
This driver is intended for use with drill and driver bits with a 7/16" hex shank and ball detent recess.
1. To attach an accessory, pull the ring out and
insert the accessory shank. Release the ring. It may be necessary to pull the bit out slightly to engage the holding mechanism.
2. To remove the accessory, pull out the ring and
remove the accessory. Release the ring.
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7
ACCESSORIES
For a complete listing of accessories refer to your MILWAUKEE Electric Tool catalog or go online
to www.milwaukeetool.com. To obtain a catalog, contact your local distributor or service center.
WARNING Always remove battery pack
before changing or removing accessories. Only use accessories specifi cally recommend- ed for this tool. Others may be hazardous.
Maintaining Tool
Keep your tool, battery pack and charger in good repair by adopting a regular maintenance program. After six months to one year, depending on use, return the tool, battery pack and charger to A MILWAUKEE service facility for:
• Lubrication
• Mechanical inspection and cleaning (gears, spin­dles, bearings, housing, etc.)
• Electrical inspection (battery pack, charger, motor)
• T esting to assure proper mechanical and electrical operation
If the tool does not start or operate at full power with a fully charged battery pack, clean the contacts on the battery pack. If the tool still does not work properly, return the tool, charger and battery pack, to a MILWAUKEE service facility for repairs.
MAINTENANCE
Cleaning
Clean dust and debris from charger and tool vents. Keep tool handles clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean the tool, battery pack and charger since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include gasoline, turpentine, lacquer thinner, paint thinner , chlorinated cleaning solvents, ammonia and house­hold detergents containing ammonia. Never use ammable or combustible solvents around tools.
Repairs
For repairs, return the tool, battery pack and charger to the nearest service center.
WARNING To reduce the risk of per-
sonal injury and damage, never immerse your tool, battery pack or charger in liquid or allow a liquid to fl ow inside them.
WARNING T o reduce the risk of injury ,
always unplug the charger and remove the bat­tery pack from the charger or tool before per­forming any maintenance. Never disassemble the tool, battery pack or charger. Contact a MILWAUKEE service facility for ALL repairs.
TECHTRONIC INDUSTRIES' warranty is for 5 year since the original purchase date. This warranty card covers any defect in material and workmanship on this Power Tool. To make this warranty valid, present this warranty card, sealed/stamped by the distributor or store where you pur­chased the product, to the Authorized Service Center (ASC). Or, if this card has not been sealed/stamped, present the original proof of purchase to the ASC. Call toll-free 1 800 832 1949 to fi nd the nearest ASC, for service, parts, accessories or components.
Procedure to make this warranty valid
Take the product to the ASC, along with the warranty card sealed/stamped by the distributor or store where you pur­chased the product, and there any faulty piece or component will be replaced without cost for you. We will cover all freight costs relative with this warranty process.
Exceptions
This warranty is not valid in the following situations: a) When the product is used in a different manners from the end-user guide or instruction manual. b) When the conditions of use are not normal. c) When the product was modifi ed or repaired by people not authorized by TECHTRONIC INDUSTRIES. Note: If cord set is damaged, it should be replaced by an Authorized Service Center to avoid electric risks.
SERVICE AND ATTENTION CENTER Av Presidente Mazarik 29 Piso 7, 11570 Chapultepec Morales Miguel Hidalgo, Distrito Federal, Mexico Ph. 52 55 4160-3547
IMPORTED AND COMMERCIALIZED BY: TECHTRONIC INDUSTRIES MEXICO, .S.A. DE C.V. Av Presidente Mazarik 29 Piso 7, 11570 Chapultepec Morales Miguel Hidalgo, Distrito Federal, Mexico
LIMITED WARRANTY - USA AND CANADA
LIMITED WARRANTY - MEXICO, CENTRAL AMERICA AND CARIBBEAN
Model: Date of Purchase: Distributor or Store Stamp:
Every MILWAUKEE power tool (including cordless product – tool, battery pack(s) - see separate & distinct CORDLESS BATTERY PACK LIMITED WARRANTY statements & battery charger and Work Lights*) is war­ranted to the original purchaser only to be free from defects in material and workmanship. Subject to certain exceptions, MILWAUKEE will repair or replace any part on an electric power tool which, after examination, is determined by MILWAUKEE to be defective in material or workmanship for a period of fi ve (5) years* after the date of purchase unless otherwise noted. Return of the power tool to a MILWAUKEE factory Service Center location or MILWAUKEE Authorized Service Station, freight prepaid and insured, is required. A copy of the proof of purchase should be included with the return product. This warranty does not apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents. *The warranty period for, Job Site Radios, M12™ Power Port, M18™ Power Source, and Trade T itan™ Indus­trial Work Carts is one (1) year from the date of purchase. The warranty period for a LED Work Light and LED Upgrade Bulb is a limited LIFETIME warranty to the original purchaser only, if during normal use the LED bulb fails the Work Light or Upgrade Bulb will be replaced free of charge. *This warranty does not cover Air Nailers & Stapler, Airless Paint Sprayer, Cordless Battery Packs, Gasoline Driven Portable Power Generators, Hand T ools, Hoist – Electric, Lever & Hand Chain, M12™ Heated Jackets, Reconditioned product and Test & Measurement products. There are separate and distinct warranties avail­able for these products. Warranty Registration is not necessary to obtain the applicable warranty on a MILWAUKEE power tool product. The manufacturing date of the product will be used to determine the warranty period if no proof of purchase is provided at the time warranty service is requested. ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MIL W AUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MIL- WAUKEE BE LIABLE FOR ANY INCIDENT AL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR ANY COSTS, A TTORNEY FEES, EXPENSES, LOSSES OR DELA YS ALLEGED T O BE AS A CONSEQUENCE OF ANY DAMAGE TO, F AILURE OF , OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED T O, ANY CLAIMS FOR LOSS OF PROFITS. SOME STA TES DO NOT ALLOW THE EXCLUSION OR LIMIT A TION OF IN­CIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMIT ATION OR EXCLUSION MA Y NOT APPL Y TO YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS W ARRANTIES, WRITTEN OR ORAL. TO THE EXTENT PERMITTED BY LAW, MILW AUKEE DISCLAIMS ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITA TION ANY IMPLIED WARRANTY OF MERCHANT ABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE; T O THE EXTENT SUCH DISCLAIMER IS NOT PERMITTED BY LAW , SUCH IMPLIED WARRANTIES ARE LIMITED T O THE DURA TION OF THE APPLICABLE EXPRESS WARRANTY AS DESCRIBED ABOVE. SOME ST ATES DO NOT ALLOW LIMIT A TIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU, THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. This warranty applies to product sold in the U.S.A. and Canada only. Please consult the ‘Service Center Search’ in the Parts & Service section of MILWAUKEE’s website www.mil­waukeetool.com or call 1.800.SAWDUST (1.800.729.3878) to locate your nearest service facility for warranty and non-warranty service on a Milwaukee electric power tool.
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