Milwaukee M12B, M12-18C, M18BX, M12BX User Manual

Page 1
Cat. No.
M18B
OPERATOR'S MANUAL
Cat. No.
M18BX
Cat. No.
M12-18C
M12B
Cat. No.
Cat. No.
New batteries must be charged before first use.
M12BX
M12™ / M18™ MULTI VOLTAGE CHARGER M12™ AND M18™ Li-ION BATTERY PACKS
Page 2
IMPORTANT SAFETY INSTRUCTIONS
WARNING READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all
instructions listed below, may result in electric shock, and/or serious personal injury.
fire
SAVE THESE INSTRUCTIONS
1. SAVE THESE INSTRUCTIONS - THIS
MANUAL CONTAINS IMPORTANT SAFETY AND OPERATING INSTRUCTIONS FOR THE MILWAUKEE LITHIUM-ION COMBO CHARGER CAT. NO. MILWAUKEE 18 LI-ION
2. BEFORE USING THE AND CHARGER, READ ALL INSTRUCTIONS AND CAUTIONARY MARKINGS ON BA CHARGER, BATTERY, AND TOOL.
3. CAUTION! TO REDUCE THE RISK OF CHARGE MILW AUKEE 12 AND 18 V LITHIUM- ION BATTERIES ONLY IN MILWAUKEE 12 AND 18 V LITHIUM-ION CHARGERS. Other
types of batteries may burst causing personal injury and damage. Do not wire a battery pack to a power supply plug or car cigarette lighter Batteries will be permanently disabled or dam­aged.
4. USE MILWAUKEE LITHIUM-ION P ONLY
ON COMPATIBLE MILWAUKEE LITHIUM-ION TOOLS. Battery pack and charger are not com-
patible with V™-technology or NiCd systems. Use with other tools may result in a risk of electric shock or personal injury.
5. AVOID DANGEROUS ENVIRONMENTS. Do not charge battery pack in rain, snow, damp or wet locations. Do not use battery pack or char­ger in the presence of explosive atmospheres (gaseous fumes, dust or materials) because sparks may be generated when insert­ing or removing battery pack, possibly causing
.
fire
6. CHARGE IN A WELL VENTILA TED AREA. Do not block charger vents. Keep them clear to allow proper ventilation. Do not allow smoking or open near a charging battery pack. Vented gases may explode.
7. MAINTAIN CHARGER CORD. When unplug- ging charger, pull plug rather than cord to reduce the risk of damage to the electrical plug and cord. Never carry charger by its cord. Keep cord from heat, oil and sharp edges. Make sure cord will not be stepped on, tripped over or subjected to damage or stress. Do not use charger with damaged cord or plug. Have a damaged cord replaced immediately with identical replacement parts (see “Maintenance”).
8. DO NOT EXTENSION CORD UNLESS IT IS ABSOLUTELY NECESSARY. Using the wrong, damaged or improperly wired extension cord could result in the risk of and electrical shock. If an extension cord must be used, plug the charger into a properly wired 16 gauge or larger extension cord with pins that are the same
charger. Make sure that the extension cord
is in good electrical condition.
12V AND BA TTERIES.
flames
USE AN
size and shape as the pins on
M12-18C
V
BA TTERIES
flammable
fire
AND
TTERY
INJUR Y,
ACKS
the
9. CHARGER IS FOR 220-240V AC ONLY.
Charger must be plugged into an appropriate receptacle.
10. USE ONLY RECOMMENDED
Use of an attachment not recommended or sold by the battery charger or battery pack manufac­turer may result in a risk of , electric shock or personal injury.
11. UNPLUG CHARGER when not in use. Remove
battery pack from unplugged chargers.
12. TO REDUCE THE RISK OF ELECTRIC SHOCK, always unplug charger before clean­ing or maintenance. Do not allow water to into AC/DC plug. Use a Ground Fault Circuit Interrupter (GFCI) to reduce shock hazards.
13. DO NOT BURN OR INCINERA Batteries may explode, causing personal injury
.
or damage. Toxic fumes and materials are cre­ated when batteries are burned.
14. DO NOT CRUSH, DROP, OR DAMAGE ies. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over, or damaged in any way (e.g., pierced with
fire,
a nail, hit with a hammer, stepped on).
15. DO NOT DISASSEMBLE. Incorrect reassembly may result in the risk of electric shock, exposure to battery chemicals. If it is damaged, take it to a MILWAUKEE
16. BATTERY CHEMICALS CAUSE SERIOUS BURNS. Never allow contact with skin, eyes, or mouth. If a damaged battery pack leaks battery chemicals, use rubber or neoprene gloves to dispose of it. If skin is exposed to wash with soap and water and rinse with alkaline substance. If eyes are exposed to
battery chemicals, for 20 minutes and Remove and dispose of
17. DO NOT SHORT CIRCUIT. A battery pack will short circuit if a metal object makes a connection between the positive and negative contacts on the battery pack. Do not place a battery pack near anything that may cause a short circuit, such as coins, keys or nails in your pocket. A short circuited battery pack may cause personal injury.
18. STORE YOUR BATTERY PACK AND CHAR- GER in a cool, dry place. Do not store battery pack where temperatures may exceed
(120°F)
metal building during the summer.
RA TED
ATTACHMENTS.
fire
TE BATTERIES.
dealer.
immediately with water flush
seek medical attention.
contaminated clothing.
such as in direct sunlight, a vehicle or
READ AND SAVE ALL READ AND SAVE ALL
INSTRUCTIONS FOR INSTRUCTIONS FOR
FUTURE REFERENCE.FUTURE REFERENCE.
2
battery fluid,
flow
batter-
fire
an
fire
50°C
or
and
Page 3
Charger Cat. No.
M12-18C
AC Input
Volts
220-240 1.15 12 or 18V 3
AC Input
Amps
DC Output
Volts
DC Output
Amps
SPECIFICATIONS
Battery Cat. No. DC Volts
M18B M18BX M12B M12BX
18 18 12 12
SYMBOLOGY
Volts Direct Current
Volts Alternating Current
Double Insulated
Hertz
FUNCTIONAL DESCRIPTION
6
5
5
2
4
3
1. Contacts
2. Release
3.
4. Fuel
5. Electrical
6. Bay
7.
8. Light indicators:
Continuous red: Charging
Gauge button
Fuel
Gauge
Vents
buttons
contacts
8
1
2
7
6
1
2
Continuous green light: Charging is complete
flashing red: Battery is too hot/cold - Charging
Fast
flashing
Slow
Flashing red/green: Damaged or faulty battery pack
begin when battery reaches correct
will charging temperature red: Battery charge is pending - Charg-
ing will begin when the fully charged
first
3
pack is
Page 4
MILWAUKEE LITHIUM-ION BATTERY PACKS
18 V
Fuel Gauge
Use the Fuel Gauge to determine the battery pack's remaining run time. Press the Fuel Gauge button to display the lights. The Fuel Gauge will light up for 2-3 seconds. When less than 10% of charge is left, 1 light on the fuel gauge will slowly. flash
Approximate Run Time Remaining
33-54%
10-32%
Less than 10% if bottom light is fl ashing
NOTE: If the Fuel Gauge doesn't appear to be working, place the battery pack on the charger and charge as needed. Compared to NiCd battery pack types Lithium-Ion battery packs deliver fade-free power for their entire run time. The tool will not experience a slow, gradual loss of power as you work. To signal the end of discharge, 1 light on the fuel gauge will
flash
quickly for 2-3 seconds and the tool will not
run. Charge the battery pack. NOTE: Immediately after using the battery pack, the Fuel Gauge may display a lower charge than it will if checked a few minutes later The battery . cells "recover" some of their charge after resting.
Battery Pack Protection
To protect itself from damage and extend its life, the battery pack’s intelligent circuit monitors current draw and temperature. In extremely high torque, binding, stalling, and short circuit situations, the battery pack will turn OFF the tool if the current draw becomes too high. All the fuel gauge lights Release the trigger and restart. Under extreme circumstances, the internal tem­perature of the battery could become too high. If this happens, the fuel gauge lights will in an alternating pattern and the tool will not run. Allow the battery to cool down.
Fuel Gauge Lights Diagnosis Solution
Lights 1 - 4 Solid Remaining run time Continue working 1 Light, fl ashing slowly Less than 10% run
1 Light, fl ashing quickly End of discharge Charge pack Lights 1-4, fl ashing
quickly Lights 1&3 / 2&4,
ashing alternatingly
Cold Weather Operation
MILWAUKEE M18 LITHIUM-ION battery packs can be used in temperatures down to . When the battery pack is very cold, put the battery pack on a tool and use the tool in a light application. It may “buzz” for a short time until it warms up. When the buzzing stops, use the tool normally.
78-100%
55-77%
, MILWAUKEE
will flash.
flash
time left
Current draw too high Release trigger and restart,
Battery temperature too high
Prepare to charge pack
reduce pressure Release trigger and allow
battery to cool
0°C
12V AND 18 V
Maintenance and Storage
Do not expose your battery pack or cordless tools to water or rain, or allow them to get
wet. This could damage the tool and battery pack. Do not use oil or solvents to clean or lubricate your battery pack. The plastic casing will become brittle and crack, causing a risk of injury. Store battery packs at room temperature away from moisture. Do not store in damp locations where cor­rosion of terminals may
occur.. As with other battery pack types, permanent capacity loss can result if the pack is stored for long periods of time at high temperatures (65°C). MILWAUKEE Lithium- Ion battery packs maintain their charge during storage longer than other battery pack types. After about a year of storage, charge the pack as normal.
Do not keep topping up the battery without using the battery pack. Run down to 50% (2 lights) at
least every six (6) months.
WARNING To reduce the risk of injury
or explosion, never burn or incinerate a battery pack even if it is damaged, dead or completely discharged. When burned, toxic fumes and materials are created.
Disposing of MILWAUKEE Li-Ion Battery Packs
MILWAUKEE Lithium-Ion battery packs are more environmentally friendly than some other types of power tool battery packs (e.g., nickel-cadmium). Always dispose of your battery pack according to federal, state and local regulations. Contact a re­cycling agency in your area for recycling locations. Even discharged battery packs contain some energy. Before disposing, use electrical tape to cover the terminals to prevent the battery pack from shorting, which could cause a or explosion.fire
4
Page 5
MILWAUKEE LITHIUM-ION COMBO CHARGER
WARNING Charge only MILWAUKEE
12V and 18 V Li-Ion batteries in the MILWAUKEE 12 and 18 V Li-Ion Combo Charger. Other types of batteries may cause personal injury and damage.
When to Charge the Battery Pack with this MILWAUKEE Charger
Remove the battery pack from the tool for charging when convenient for you and your job. MILWAUKEE batteries do not develop a "memory" when charged after only a partial discharge. It is not necessary to run down the battery pack before placing it on the charger.
• Use the Fuel Gauge (on the battery pack or tool) to determine when to charge your MILWAUKEE Li- Ion battery pack.
• You can "Top-Off" your battery pack's charge before starting a big job or long day of use.
• The only time it is necessary to charge the MILWAUKEE Lithium-Ion battery pack is when the battery pack has reached the end of its charge
or after the job is complete.
To signal the end of charge, power to the tool will drop quickly, allowing you just enough power to
making a cut, drilling a hole, or driving a
finish fastener. Charge the battery pack as needed.
How to Charge the Battery Pack
Align the battery pack with the bay and slide the battery pack into the charger as far as possible. The red light will come on, either quickly (battery pack is too hot or cold), slowly (battery pack is waiting for another pack to charging) or continuous (pack is charging).
• A fully discharged battery pack with an internal temperature in the normal range will charge in 30 to 75 minutes, depending on the battery pack.
• Heavily cycled batteries may take longer to charge completely.
• The Fuel Gauge lights on 18V battery packs are displayed as the pack is being charged, indicating how fully charged the pack is. The fuel gauge will turn off when charging is complete.
• After charging is complete, the continuous green light will come on.
• The charger will keep the battery pack fully charged if it is left on the charger.
• The second pack inserted in the charger will be­gin charging when the pack inserted is fully
first
charged.
• If the light indicator red and green, check
flashes that the battery pack is fully seated into the bay . Remove the battery pack and continues to red and green, the battery pack may be extremely hot or cold, or wet. Allow the battery pack to cool down, warm up, or dry out and then re-insert.
flash
If the problem persists, contact
your MILWAUKEE dealer.
• If the light indicator does not come on, check that the battery pack is fully seated into the bay . Remove the battery pack and re-insert. light indicator still does not come on, contact your MILWAUKEE dealer.
flashing
flashing
finish
If the light re-insert.
If the
Charging a Hot or Cold Battery Pack
The Red Flashing Indicator light on the charger indicates that the battery pack temperature is out­side the charging range. Once the battery pack is within the acceptable range, normal charging will take place and the red light will be continuous. Hot or cold batteries may take longer to charge.
Li-Ion Charging Status
Battery Pack Temperature
Too Hot Normal Range Too Cold
Red Charger Indicator Light
Fast Flashing Continuous Fast Flashing
Charging Status
Not charging Normal charging Not charging
Powering the Charger with an Inverter or Generator
The charger will operate with most generators and inverters rated at 300 Watts or higher.
Maintenance and Storage
Store your charger in a cool, dry place. As a general practice, it is best to unplug battery chargers and remove batteries when not in use. No battery pack damage will
occur, however, if the
charger and battery pack are left plugged in.
WARNING To reduce the risk of injury,
always unplug the charger and re­move the battery from the charger before per­forming any maintenance. Never disassemble the battery or
MILWAUKEE To reduce the risk of injury and damage, never
immerse your battery or charger in liquid or allow a liquid to inside them.flow
Cleaning
Clean out dust and debris from charger vents and electrical contacts by blowing with compressed air. Use only mild soap and a damp cloth to clean the battery pack and charger keeping away from all electrical contacts. Certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never use flammable or combustible solvents around batteries, charger or tools.
Repairs
The charger has no serviceable parts.
5
charger. Contact your
dealer for ALL repairs.
,
,
Page 6
Milwaukee Electric Tool Corporation (Australia) Techtronic Industries (Australia) Pty. Ltd.
Doncaster, Victoria, Australia, 3108
Milwaukee Electric Tool Corporation (New Zealand) Techtronic Industries (New Zealand) Pty. Ltd.
Penrose, Auckland, New Zealand, 1060
Designed by Milwaukee Electric Tool Corporation Professionally made in China for Milwaukee Electric Tool Corporation
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