Milwaukee 8911, 8945, 8925, 8912, 8926 Operator's Manual
...
TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND OPERATOR'S
MANUAL.
OPERATOR'S MANUAL
Cat. No.
8911
8912
8925
8926
8945
8965
HEAVY-DUTY COMMERCIAL VACUUM
2
3
* Based on limiting the line voltage drop to fi ve volts at
150% of the rated amperes.
Recommended Minimum Wire Gauge
For Extension Cords*
Extension Cord Length
Nameplate
Amperes
25' 50' 75' 100' 150'
0 - 2.0
2.1 - 3.4
3.5 - 5.0
5.1 - 7.0
7.1 - 12.0
12.1 - 16.0
16.1 - 20.0
18
18
18
18
16
14
12
18
18
18
16
14
12
10
18
18
16
14
12
10
--
18
16
14
12
10
--
--
16
14
12
12
--
--
--
WARNING - TO REDUCE THE
RISK OF FIRE, ELECTRIC SHOCK OR INJURY:
• Do not leave appliance when plugged in. Unplug
from outlet when not in use and before servicing.
Connect to a properly grounded outlet only. See
Grounding Instructions.
• Do not expose to rain – store indoors.
• Do not allow to be used as a toy. Close attention
is necessary when used by or near children.
• Use only as described in this manual. Use only
manufacturer’s recommended attachments.
• Do not use with damaged cord or plug. If appliance is not working as it should, has been
dropped, damaged, left outdoors, or dropped
into water, return it to a service center.
• Do not pull or carry by cord, use cord as a handle,
close a door on cord, or pull cord around sharp
edges or corners. Do not run appliance over cord.
Keep cord away from heated surfaces.
• Do not unplug by pulling on cord. To unplug
grasp the plug not the cord.
• Do not handle plug or appliance with wet hands.
• Do not put any object into openings. Do not use
with any opening blocked; keep free of dust, lint,
hair, and anything else that may reduce air fl ow.
• Keep hair, loose clothing, fi ngers, and all parts
of body away from openings and moving parts.
• Do not pick up anything that is burning or smoking such as cigarettes, matches, or hot ashes.
• Do not use without dust bag and/or fi lters in
place.
• Turn off all controls before unplugging.
• Use extra care when cleaning on stairs.
• Do not use to pick up fl ammable or combustible
liquids such as gasoline or use in areas where
they may be present.
• Vacuum cleaners have motors and other parts
that can produce arcs or sparks during normal
use. Do not use within 20 feet of areas where
explosive gases may be present (such as gasoline pumps and places where liquids like paint
thinners, cleaners, solvents, etc. are stored).
• Unplug power cord whenever motor head is
removed from tank.
• Do not use in the presence of explosive liquids
or vapors.
• To reduce the risk of health hazards from
vapors or dust, do not vacuum toxic, carcinogenic or other hazardous materials such as
asbestos, arsenic, barium, berylium, lead, pesticides or other health endangering materials.
• Do not use where oxygen or anesthetics are used.
• Wear electrically insulated footwear, such as
rubber boots, when vacuuming wet material.
• Maintain labels and nameplates. These carry im-
portant information. If unreadable or missing, contact
a MILWAUKEE service facility for a free replacement.
• WARNING! Do NOT use this vacuum cleaner to
vacuum lead paint debris because this maydisperse
fi ne lead particles into the air. This vacuum cleaner is
not intended for use under EPA Regulation 40 CFR
Part 745 for lead paint material cleanup.
• WARNING: Some dust created by power sanding,
sawing, grinding, drilling, and other construction
activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
• lead from lead-based paint
• crystalline silica from bricks and cement and other
masonry products, and
• arsenic and chromium from chemically-treatedlumber.
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well
ventilated area, and work with approved safety
equipment, such as those dust masks that are specially designed to fi lter out microscopic particles.
IMPORTANT SAFETY INSTRUCTIONS
WARNING Failure to follow the warnings and instructions may result
in electric shock, fi re and/or serious injury. When using an electrical appliance,
basic precautions should always be followed, including the following: READ ALL
INSTRUCTIONS BEFORE USING THIS APPLIANCE.
READ AND
SA VE ALL
INSTRUCTIONS
FOR FUTURE USE
GROUNDING
INSTRUCTIONS
WARNING Improper
connection of the equipment-grounding conductor can result in a risk of
electric shock. Check with a qualifi ed electrician or service person if
you are in doubt as to whether the
outlet is properly grounded. Do not
modify the plug provided with the
appliance - If it will not fi t the outlet,
have a proper outlet installed by a
qualifi ed electrician.
This appliance must be grounded. If it should malfunction or breakdown, grounding provides a path
of least resistance for electric current to reduce the
risk of electric shock. This appliance is equipped
with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted
into an appropriate outlet that is properly installed
and grounded in accordance with all local codes
and ordinances.
This appliance is for use on a nominal 120-volt
circuit, and has a grounded plug that looks like the
plug illustrated in sketch A. A temporary adaptor
that looks like the adaptor illustrated in sketches
B and C may be used to connect this plug to a
2-pole receptacle as shown in sketch B if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly
grounded outlet (sketch A) can be installed by a
qualifi ed electrician. The green colored rigid ear, lug
or the like extending from the adaptor must be connected to a permanent ground such as a properly
grounded outlet box cover. Whenever the adaptor
is used, it must be held in place by a metal screw.
IN CANADA, THE USE OF A TEMPORARY ADAPTOR IS NOT PERMITTED BY THE CANADIAN
ELECTRICAL CODE. Make sure that the appliance is connected to an outlet having the same
confi guration as the plug. No adaptor should be
used with this appliance.
Grounded tools require a three wire extension cord.
As the distance from the supply outlet increases,
you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire
causes a serious drop in voltage, resulting in loss
of power and possible tool damage. Refer to the
table shown to determine the required minimum
wire size.
The smaller the gauge number of the wire, the
greater the capacity of the cord. For example, a 14
gauge cord can carry a higher current than a 16
gauge cord. When using more than one extension
cord to make up the total length, be sure each cord
contains at least the minimum wire size required.
If you are using one extension cord for more than
one tool, add the nameplate amperes and use the
sum to determine the required minimum wire size.
Guidelines for Using Extension Cords
• If you are using an extension cord outdoors, be
sure it is marked with the suffi x “W-A” (“W” in
Canada) to indicate that it is acceptable for outdoor
use.
• Be sure your extension cord is properly wired
and in good electrical condition. Always replace a
damaged extension cord or have it repaired by a
qualifi ed person before using it.
• Protect your extension cords from sharp objects,
excessive heat and damp or wet areas.
EXTENSION
CORDS
FUNCTIONAL
DESCRIPTION
1. Motor head
handle
2. Exhaust port
3. Tank latch
4. Intake port
5. Tank
6. Drain valve
7. Accessory storage pouch
8. Handle
7
2
1
5
4
3
8
6
Hertz
Amps
Underwriters Laboratories, Inc.
United States and Canada
SYMBOLOGY
4
5
Cat. No.
Volts
AC Amps For Materials
Tank Capacity
Gallons
Air Flow Cubic
Feet per Minute
Sealed Suction
in Water
8911
8912
8925
8926
8945
8965
120
120
120
120
120
120
7.5
9.2
9.2
9.2
9.2
6.2
Wet or Dry
Wet or Dry
Wet or Dry
Wet or Dry
Wet or Dry
Wet or Dry
11
11
15
21
no tank
10
94
92
92
92
92
133
84"
130"
130"
130"
130"
49"
Using the Vacuum Cleaner To Pick Up Wet
Materials:
A fl oat valve shuts off suction
when the tank is full. Be sure
the fl oat is clean and moves
freely in the fl oat cage to ensure
that the fl oat valve works.
Float
cage
Float
SPECIFICATIONS
WARNING To reduce
the risk of injury, always unplug tool before
changing or removing accessories. Only use
accessories specifi cally recommended for
this tool. Others may be hazardous.
OPERATION
WARNING To reduce the
risk of injury, wear safety goggles or glasses
with side shields.
WARNING To reduce the
risk of fi re, electric shock, injury, and damage
to the tool: Do not plug any tool or appliance rated over 5 amps into the outlet on the
vacuum cleaner. Check nameplate on the tool
for the amp rating.
WARNING To reduce the
risk of electric shock, DO NOT pick up wet materials unless the vacuum cleaner is properly
set up to pick up wet materials.
Starting and Stopping Vacuum Cleaner
To turn on the vacuum cleaner, set the ON/OFF
switch to the ON position.
To turn off the vacuum cleaner, set the ON/OFF
switch to the OFF position.
Using the Vacuum Cleaner To Pick Up Dry Materials:
Make sure that the tank is dry before using the
vacuum cleaner to pick up dry materials. If the
vacuum cleaner tank is wet, run the vacuum cleaner
for about 5 minutes (without picking up anything) to
dry the inside of the tank.
4. Attach
cloth fi lter (D) to fi lter frame (D).
5. Set fi
lter frame and cloth fi
lter assembly (C and
D)
onto tank.
6. Replace motor head and snap down tank
latches.
Changing Paper Filter Bag and Cleaning Cloth
Filter
1. Remove motor head and set aside.
2.
Clean the cloth fi lter each time the tank is emptied
by shaking off loose material and brushing the
fi lter with a soft bristle brush. Do not wash cloth
fi lter with water. Washing can shrink the fi lter and
damage the gasket.
3. Pull bag out of the tank using care not the tear bag
on intake tube. Seal bag with cardboard fl aps and
discard.
Using the Vacuum Cleaner To Collect Dust Created By Tools:
Many tools (such as sanders) are designed so they
can be used with vacuum cleaners. The vaccum
cleaners collect the dust that these tools create
before it gets into the air or onto the fl oor. Vacuum
cleaners with the AUTO setting are ideal for collecting
dust because they can be set up to turn on and off
automatically using the tool’s AUTO/ON/OFF switch.
Vacuum cleaners without an AUTO setting can still
collect dust. The operator will simply have to turn the
vacuum on and off.
Using a Vacuum Cleaner without an Automatic
Switch as a Dust Collection Device for a Tool
1. Connect vaccum hose to the tool’s dust collection
port.
2. Turn on the vacuum cleaner.
3. Turn on tool.
Installing Filters
1.
Remove motor head (A) and set aside.
Caution: Use care when handling motor head.
Dropping motor head may cause permanent
damage.
2.
If you are using Cat. No. 8965, place foam fi lter
sleeve (B) over fl oat value cage.
3.
Install only one of the following fi lters:
If you plan to vacuum dry material into a fi lter bag,
expand the paper fi lter bag
(E) and fi
t cardboard collar
(G) onto the intake tube (F)
as far as possible.
If you plan to vacuum medium fi ne to coarse, sharp
dry material directly into the
tank without a fi lter
bag, fi t a
dacron fi lter onto
the cloth fi lter as-
sembly (C and D).
If you plan to vacuum extremely fi ne
material directly
into the tank without a fi lter bag, fi t
a paper fi lter onto
the tank.
Using a Vacuum Cleaner with an Automatic
Switch as a Dust Collection Device for a Tool
1. Connect vacuum hose to the tool.
2. Plug the tool into the electrical outlet on the
vacuum cleaner’s motor head.
3. Set the AUTO/ON/OFF switch to the AUTO position.
4. Turn on the tool and the vacuum cleaner will start
automatically within a few seconds.
Float cage
Float
Cat. No. 8965 does not need a wet adapter for picking
up wet materials. The safety valve is already built in
to the 8965 vaccum cleaner. Do not remove the foam
fi lter sleeve. It is designed to be used with both wet
and dry materials.
Installing Wet Adapter
1. Remove motorhead and set
aside.
2.
Set wet adapter into tank.
3. Replace motorhead and snap
down tank latches.
Removing Liquid from the Vacuum
Tank on Vacuum Cleaners with
Drain Valves
1. Center drain valve over fl oor drain.
2. Open drain valve.
For Cat. No. 8925, open drain valve by turning the
drain valve handle counter clockwise. To closedrain valve trun clockwise.
For Cat. No. 8924 and 8926, open drain valve by
pulling up on the handle. To close push down on
handle.
3. Drain.
4. Rinse, dry tank and close drain valve.
Removing Liquid from the Vacuum Tank on
Vacuum Cleaners without Drain Valves
1. Remove motorhead and wet adapter and set aside.
2. Block
wheels.
3.
Carefully dump contents into fl oor drain.
4.
Rinse and dry tank.
Do not store vacuum cleaner with liquid in tank. Run
the vacuum for about 5 minutes without picking up
anything to dry the inside of the tank.
WARNING If the fl oat is
clean, moves freely and the suction does not
shut off when the tank is fi lled (you will be
able to see water in the exhaust port), send
the motorhead to the nearest MILWAUKEE
service facility for repair.
Using the Vacuum as a Blower
1. Attached hose exhaust port on the motorhead.
2. Attach the appropriate accessory to the hose.
3. Turn the vacuum on.
W ARNING T o reduce the risk
of injury: wear safety glasses and a dustmask
when using the vacuum cleaner as a blower.
Maintaining Tools
Keep your tool in good repair by adopting a regular
maintenance program. Before use, examine the
general condition of your tool. Inspect guards,
switches, tool cord set and extension cord for
damage. Check for loose screws, misalignment,
binding of moving parts, improper mounting, broken parts and any other condition that may affect
its safe operation. If abnormal noise or vibration
occurs, turn the tool off immediately and have the
problem corrected before further use. Do not use a
damaged tool. T ag damaged tools “DO NOT USE”
until repaired (see “Repairs”).
Under normal conditions, relubrication is not necessary until the motor brushes need to be replaced.
After six months to one year, depending on use,
return your tool to the nearest MILWAUKEE service
facility for the following:
• Lubrication
• Brush inspection and replacement
• Mechanical inspection and cleaning (gears, spindles, bearings, housing, etc.)
• Electrical inspection (switch, cord, armature, etc.)
• Testing to assure proper mechanical and electrical
operation
WARNING To reduce the
risk of injury, electric shock and damage to
the tool, never immerse your tool in liquid or
allow a liquid to fl ow inside the tool.
WARNING To reduce
the risk of injury, always unplug your tool
before performing any maintenance. Never
disassemble the tool or try to do any rewiring on the tool’s electrical system. Contact a
MILWAUKEE service facility for ALL repairs.
Cleaning
Clean dust and debris from vents. Keep the tool
handles clean, dry and free of oil or grease. Use
only mild soap and a damp cloth to clean your
tool since certain cleaning agents and solvents
are harmful to plastics and other insulated parts.
Some of these include: gasoline, turpentine, lacquer
thinner, paint thinner , chlorinated cleaning solvents,
ammonia and household detergents containing
ammonia. Never use fl ammable or combustible
solvents around tools.
Storage
Before storing the vacuum cleaner, always empty
and clean the tank. Never allow debris to sit in
the tank for any extended period of time. The
vacuum cleaner should be stored indoors.
MAINTENANCE
Cat. No.
8975
8977
8978
8986-20
8988-20
TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND OPERATOR'S
MANUAL.
OPERATOR'S MANUAL
HEAVY-DUTY HEAT GUNS
PERSONAL SAFETY
GENERAL POWER TOOL SAFETY WARNINGS
WORK AREA SAFETY
ELECTRICAL SAFETY
• Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of fl ammable
liquids, gases or dust. Power tools create
sparks which may ignite the dust or fumes.
• Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
• Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodifi ed plugs and matching outlets will
reduce risk of electric shock.
• Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of elec-
tric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. W ater entering a power tool will increase
the risk of electric shock.
• Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords
increase the risk of electric shock.
• When operating a power tool outdoors, use
an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces
the risk of electric shock.
• If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools
with your fi nger on the switch or energising power
tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key
left attached to a rotating part of the power tool
may result in personal injury.
• Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or
jewellery. Keep your hair , clothing and gloves
away from moving parts. Loose clothes, jewel-
lery or long hair can be caught in moving parts.
• If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
WARNING READ ALL SAFETY WARNINGS AND INSTRUCTIONS.
Failure to follow the warnings and instructions may result in electric shock, fi re and/or
serious injury. Save all warnings and instructions for future reference
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
POWER TOOL USE AND CARE
• Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
• Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and
must be repaired.
• Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with
the power tool or these instructions to operate
the power tool. Power tools are dangerous in the
hands of untrained users.
• Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits
etc., in accordance with these instructions,
taking into account the working conditions
• Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the infl uence of drugs, alcohol or medi-
cation. A moment of inattention while operating
power tools may result in serious personal injury.
• Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
• Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
IMPORT ANT SAFETY INSTRUCTIONS
HEAT GUNS
and the work to be performed. Use of the power
tool for operations different from those intended
could result in a hazardous situation.
SERVICE
• Have your power tool serviced by a qualifi ed
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
READ THESE INSTRUCTIONS
• Know your work environment. Hidden areas
such as behind walls, ceilings, fl oors, soffi t boards
and other panels may contain fl ammable materials
that may ignite when using the heat gun in these
locations. Ignition of these materials may not be
readily apparent and could result in property damage and personal injury. Check these areas before
applying heat. If in doubt, use an alternate method.
Pausing or lingering in one spot may ignite the
panel or the material behind it. Keep heat gun
moving to avoid excessive temperatures.
• Do not direct the heat gun air airfl ow at clothing,
hair or other body parts. Do not use as a hair
dryer. Heat guns can produce 1000°F (540°C) or
more of fl ameless heat at the nozzle. Contact with
the air stream could result in personal injury.
• Do not use near fl ammable liquids or in ex-
plosive atmospheres, such as in the presence
of fumes, gases or dust. The fl ameless heat
from the heat gun may ignite the dust or fumes.
Remove materials or debris that may become
ignited from work area.
• Shield materials around the heated area to
prevent property damage or fi re.
• Keep a fi re extinguisher nearby . Heat guns may
ignite fl ammable materials left in the work area.
• WARNING! Hot Surfaces. Always hold the heat
gun by the plastic enclosure. Do not touch
nozzle, accessory tips or store heat gun until
the nozzle has cooled to room temperature.
The metal nozzle requires approximately 20
minutes to cool before it can be touched. Contact
with the nozzle or accessory tip could result in
personal injury. Place the heat gun in a clear area
away from combustible materials while cooling to
prevent fl ammable materials from igniting.
• Do not cut off airfl ow by placing nozzle too
close to workpiece. Keep intake vents clean
and clear of obstructions. Restricting airfl ow may
cause the heat gun to overheat.
• Place the heat gun on a stable, level surface
when not hand held. Use the support pads or
support stand. Place cord in a position that won’t
cause the heat gun to tip over.
• Do not leave the heat gun unattended while
running or cooling down. Inattention invites
accidents.
PERSONS REMOVING PAINT SHOULD
FOLLOW THESE GUIDELINES:
• Work in a well ventilated area. If possible, move
the workpiece outdoors. If working indoors, open
windows and place an exhaust fan in a window. Be
sure the fan is moving air from inside to outside.
Proper ventilation will reduce the risk of inhaling
chemicals found in the fumes or dust created by
using a heat gun.
• Store indoors in a dry location. Do not expose
to rain or moisture.
• Do not direct airfl ow directly on glass. The
glass may crack and could result in property
damage or personal injury.
• Maintain labels and nameplates. These carry
important information. If unreadable or missing,
contact a MILWAUKEE Service facility for a free
replacement.
• WARNING Some dust created by power sanding,
sawing, grinding, drilling, and other construction
activities contains chemicals known to cause
cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• lead from lead-based paint
• crystalline silica from bricks and cement and other
masonry products, and
• arsenic and chromium from chemically-treated
lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To
reduce your exposure to these chemicals:
work in a well ventilated area, and work with
approved safety equipment, such as those dust
masks that are specially designed to fi lter out
microscopic particles.
IMPORT ANT SAFETY INSTRUCTIONS
FOR REMOVING PAINT
WARNING Use extreme care when
stripping paint. Peelings, residue
and vapors of paint may contain lead,
which is POISONOUS. Pre-1977 paint
may contain lead and paint made
before 1950 is likely to contain lead. Hand to
mouth contact with paint peelings or residue
from pre-1977 paint may result in lead
ingestion. Exposure to even low levels of lead
can cause irreversible brain and nervous
system damage. Young and unborn children
are especially vulnerable to lead poisoning.
DO NOT REMOVE LEAD-BASED PAINT WITH
A HEAT GUN. Before beginning your work,
determine whether the paint you are removing
contains lead. A local health department or
a professional who uses a paint analyzer
can check the paint for lead content. LEADBASED PAINT SHOULD BE REMOVED ONL Y
BY A PROFESSIONAL.
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