Milwaukee 6527, 6527-21, 6537-22, 6528, 6537-75 Operating Instructions Manual
Removing and Replacing the Quik-Lok® Cord
Select Models (Fig. 1)
1. To remove the Quik-Lok® Cord, turn the cord nut 1/4 turn
to the left and pull it out.
2. To replace the Quik-Lok® Cord, align the connector keyways and push the connector in as far as it will go. Turn the
cord nut 1/4 turn to the right to lock.
Selecting a Blade
Use MILWAUKEE Sawzall Blades for best performance.
When selecting a blade, choose the right type and length.
Many types of blades are available for a variety of applications: cutting metal, wood, nail-embedded wood, scroll cutting, roughing-in, and contours.
Many lengths are also available. Choose a length long
enough to extend beyond the shoe and your work throughout
the stroke. Do not use blades less than 3-112" long since
they won't extend beyond the shoe throughout the stroke.
For best performance and longest life, see "Accessories" to
select the best blade for the job.
IInstalling and Removing Blades
Blade Clamp Select Models (Fig. 2)
Unplug the tool before changing blades. Be sure the spindle
and blade clamp area are clean. Metal chips and sawdust may
prevent the blade clamp screw from clamping securely.
1. Depending on the job, the blade may be inserted with the
teeth facing upward or downward.
To install a blade, loosen the blade clamp screw, turning it
counterclockwise. Insert the blade until the tang butts against
the spindle.
NOTE: The blade must be inserted all the way into the spindle so that the tang on the blade seats firmly in the blade
clamp.
Insert the hex key into the blade clamp screw, turning it
clockwise. Tighten securely.
2. To remove a blade, insert hex key into the blade clamp
screw and turn it counterclockwise 1 full turn as shown. Then
slide the blade out of the spindle. Be careful when handling
hot blades.
Quik-Lok° Blade Clamp - Select Models (Fig. 3)
Unplug the toot before changing blades. Be sure spindle and
blade clamp areas are clean. Metal chips and sawdust may
prevent Quik-Lok® Blade Clamp from clamping securely.
Milwaukee Tool
Super Sawzall®
Model Numbers: 6527, 6527-21, 6528, 6537-22, 6537-75
Operating Instructions
Page 1
RenTrain INC
RenTrain INC
To reduce the risk of injury, always unplug tool
before attaching or removing accessories. Use
only specifically recommended accessories.
Others may be hazardous.
WARNING!
Fig 1.
TOOL ASSEMBLY
Hex Key
Blade Clamp Screw
Fig 2.
1. Depending on the job, the blade may be inserted with the
teeth facing up or down. To install a blade, twist collar in the
direction of the arrow while inserting the blade into the
clamp until the tang butts against the collar.
2. Release collar and the spring loaded mechanism will clamp
the blade firmly in place.
3. Twist collar in the opposite direction of the arrow to ensure
that the blade is locked into the clamp.
4. Tug on blade to make sure it is securely locked in place.
5. To remove a blade, twist collar in the direction of the
arrow while pulling on the blade. Be careful when handling
hot blades.
Quik-Lok® Blade Clamp Maintenance
Periodically clean dust and debris from the Quik-Lok®
Blade Clamp with dry compressed air.
If the collar resists twisting, twist the collar back and
forth to shake debris loose.
Periodically lubricate Quik-Lok® Blade Clamp with a dry
lubricant such as graphite.
Removing broken blades from the
Quik-Lok® Blade Clamp
Unplug the tool before removing blades. Broken blades can
be removed by the following methods.
Point the tool downward, twist the collar, and shake the
tool up and down. (DO NOT turn the tool on while your fingers are holding the blade clamp open). The shank of the broken blade should drop out of the clamp.
If shaking the tool doesn't work...In most cases, a corner
of the broken blade will extend beyond the blade clamp.
Simply twist the collar and pull the broken blade out of the
clamp by this corner.
If the broken stub doesn't extend far enough to be grabbed
by its corner, use a thin blade with small teeth (such as a
metal cutting blade) to hook the blade that is jammed in the
clamp while twisting the collar and pull it out.
Adjustable Pivot Shoe (Fig. 4)
The shoe can be adjusted forward or backward to three positions to take advantage of the unused portion of the blade or
for special jobs requiring low blade clearance.
1. To adjust the shoe, pull the shoe release lever down 1/4
turn and slide the shoe forward or backward to the desired
position.
2. To lock shoe in position, push the shoe release lever up.
3. After adjusting the shoe, slowly pull the trigger to be sure
the blade always extends beyond the shoe and your work
throughout the stroke.
DO NOT OPERATE SAWZALL WITHOUT SHOE.
STRIKING THE SPINDLE AGAINST WORK MAY
DAMAGE THE RECIPROCATING MECHANISM.
Operating Instructions (continued)
Page 2
RenTrain INC
RenTrain INC
Blade
Collar
Fig 2.
Fig 4.
To reduce the risk of injury, be sure the blade
always extends beyond the shoe and work
throughout the stroke. Blades may shatter if
they impact the work or shoe (Fig 5).
WARNING!
Fig 5.
Stroke
1/4 Turn
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