Milwaukee 6497 Operator's Manual
OPERATOR'S MANUAL
MANUEL de L'UTILISATEUR
MANUAL del OPERADOR
Catalog No.
No de Cat.
Catálogo No.
6497
10" MAGNUM® SLIDE COMPOUND MITER SAW
SCIE À ONGLETS COMBINÉE COULISSANTE MAGNUM® 254 mm (10")
SIERRA ANGULAR DE DISCOS DE CORTE COMPUESTO MAGNUM®, DE
254 mm (10") DE DIÁMETRO
TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND OPERATOR'S MANUAL.
AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE ET BIEN COMPRENDRE LE
MANUEL DE L'UTILISATEUR.
PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER Y ENTENDER EL MANUAL DEL
OPERADOR.
page 2
GENERAL SAFETY RULES
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS
Failure to follow all instructions listed below, may result in
electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
WORK AREA
1. Keep work area clean and well lit. Cluttered, dark work areas
invite accidents.
2. Avoid dangerous environments. Do not use your power tool in
rain, damp or wet locations or in the presence of explosive atmospheres (gaseous fumes, dust or flammable materials). Remove
materials or debris that may be ignited by sparks.
3. Keep bystanders away. Children and bystanders should be kept
at a safe distance from the work area to avoid distracting the operator and contacting the tool or extension cord.
4. Protect others in the work area from debris such as chips and
sparks. Provide barriers or shields as needed.
5. Make workshop child proof with padlocks, master switches, or
by removing starter keys.
ELECTRICAL SAFETY
6. Grounded tools must be plugged into an outlet properly
installed and grounded in accordance with all codes and
ordinances. Never remove the grounding prong or modify the plug
in any way. Do not use any adaptor plugs. Check with a qualified
electrician if you are in doubt as to whether the outlet is properly
grounded. If the tool should electrically malfunction or break down,
grounding provides a low resistance path to carry electricity away
from the user.
7. Double insulated tools are equipped with a polarized plug
(one blade is wider than the other). This plug will fit in a
polarized outlet only one way. If the plug does not fit fully in
the outlet, reverse the plug. If it still does not fit, contact a
qualified electrician to install a polarized outlet. Do not change
the plug in any way. Double insulation eliminates the need for
the three wire grounded power cord and grounded power supply
system.
8. Guard against electric shock. Prevent body contact with
grounded surfaces such as pipes, radiators, ranges and refrigerators. When making blind or plunge cuts, always check the work area
for hidden wires or pipes. Hold your tool by insulated nonmetal
grasping surfaces. Use a Ground Fault Circuit Interrupter (GFCI) to
reduce shock hazards.
9. Do not expose to rain or use in damp locations.
10. Do not abuse the cord. Never use the cord to carry the tools
or pull the plug from an outlet. Keep cord away form heat,
oil, sharp edges or moving parts. Replace damaged cords
immediately. Damaged cords increase the risk of electric shock.
PERSONAL SAFETY
11. Know your power tool. Read this manual carefully to learn your
power tool’s applications and limitations as well as potential hazards associated with this type of tool.
12. Stay alert, watch what you are doing, and use common sense
when operating a power tool. Do not use tool while tired or
under the influence of drugs, alcohol, or medication. A mo-
ment of inattention while operating power tools may result in serious
personal injury.
13. Dress properly. Do not wear loose clothing or jewelry. Wear a
protective hair covering to contain long hair. These may be caught in
moving parts. When working outdoors, wear rubber gloves and
insulated non-skid footwear. Keep hands and gloves away from
moving parts.
14. Reduce the risk of unintentional starting. Be sure your tool is
turned off before plugging it in. Do not use a tool if the power switch
does not turn the tool on and off. Do not carry a plugged-in tool with
your finger on the switch.
15. Remove all adjusting keys and wrenches. Make a habit of
checking that adjusting keys, wrenches, etc. are removed from the
tool before turning it on.
16. Do not overreach. Maintain control. Keep proper footing and
balance at all times. Maintain a firm grip. Use extra care when using
tool on ladders, roofs, scaffolds, etc.
17. Use safety equipment. Everyone in the work area should wear
safety goggles or glasses with side shields complying with
current safety standards. Everyday eyeglasses only have impact
resistant lenses. They are not safety glasses. Wear hearing protection during extended use and a dust mask for dusty operations. Hard
hats, face shields, safety shoes, etc. should be used when specified or necessary. Keep a fire extinguisher nearby.
18. Keep guards in place and in working order.
19. Never stand on tool. Serious injury could occur if the tool is tipped
or if the cutting tool is unintentionally contacted.
20. Keep hands away from all cutting edges and moving parts.
TOOL USE AND CARE
21. Secure work. Use a clamp, vise or other practical means to hold
your work securely, freeing both hands to control the tool.
22. Do not force tool. Your tool will perform best at the rate for which
it was designed. Excessive force only causes operator fatigue,
increased wear and reduced control.
23. Use the right tool. Do not use a tool or attachment to do a job for
which it is not recommended. For example, do not use a circular
saw to cut tree limbs or logs. Do not alter a tool.
24. Unplug tool when it is not in use, before changing accessories or
performing recommended maintenance.
25. Store idle tools. When not in use, store your tool in a dry, secured
place. Keep out of reach of children.
26. Never leave the tool running unattended. Turn power off. Do
not leave the tool until it comes to a complete stop.
27. Check for damaged parts. Inspect guards and other parts be-
fore use. Check for misalignment, binding of moving parts, improper
mounting, broken parts and any other conditions that may affect
operation. If abnormal noise or vibration occurs, turn the tool off
immediately and have the problem corrected before further use. Do
not use a damaged tool. Tag damaged tools “DO NOT USE” until
repaired. A guard or other damaged part should be properly repaired
or replaced by a MILWAUKEE service facility. For all repairs, insist
on only identical replacement parts.
page 3
28. Use proper accessories. Consult this manual for recommended
accessories. Using improper accessories may be hazardous. Be
sure accessories are properly installed and maintained. Do not defeat a guard or other safety device when installing an accessory or
attachment.
29. Maintain tools carefully. Keep handles dry, clean and free from
oil and grease. Keep cutting edges sharp and clean. Follow instructions for lubricating and changing accessories. Periodically inspect
tool cords and extension cords for damage. Have damaged parts
repaired or replaced by a MILWAUKEE service facility.
30. Maintain labels & nameplates. These carry important informa-
tion. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.
SPECIFIC SAFETY RULES
SERVICE
31. Tool service must be performed only by qualified repair
personnel. Service or maintenance performed by unqualified per-
sonnel may result in a risk of injury.
32. When servicing a tool, use only identical replacement parts.
follow instructions in the maintenance section of this
manual. Use of unauthorized parts or failure to follow maintenance
instructions may create a risk of shock or injury.
1. WARNING! Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities contains chemicals known
to cause cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
• lead from lead-based paint
• crystalline silica from bricks and cement and other masonry
products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often
you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety
equipment, such as those dust masks that are specifically designed
to filter out microscopic particles.
2. Always keep hands away from the path of the saw blade.
3. Do not defeat the guards of operate the tool without the
guards in place.
4. Always support work properly. Use the fence, support blocks,
auxiliary work support or clamps to keep workpiece secure. Always support the free end of the workpiece and support all small
workpieces. Workpieces that bow and pinch the blade may result in
kick back. Do not perform any operations freehand (unsupported).
5. Never reach around, under or across blade.
6. Check guards for smooth operation before each use.
7. Avoid kick back. Kick back is a violent reaction to a pinched or
binding blade, which throws the saw head upward and towards
the operator. Proper workpiece selection and support, proper blade
selection and maintenance, and even feed rate are essential to
reduce the risk of kick back.
8. Always wait for the blade to stop completely before changing positions, retrieving a cut-off piece, or preparing the next cut.
Unplug the tool before tightening blade screw, servicing, making
adjustments, transporting or moving the saw to another location.
9. Be sure the clamp handle and the bevel adjustment lever
are tightened securely before making cuts.
10. Do not use abrasive wheels with the miter saw.
11. Use the right blade. Use only recommended blade types and
sizes with proper mounting holes, rated at least 5500 RPM. Follow
the rotation arrow on the blade to be sure you install it properly.
Keep saw blades sharp to help prevent cracking and grabbing.
Never use defective or incorrect washers or bolts.
12. Do not lock the trigger in the on position.
13. Wait for the blade to reach full speed before lowering the
saw head to make a cut.
14. Keep the cord away from the cutting area and position it so that
it will not be tripped over or caught on the workpiece while you are
cutting.
15. Do not place hands under the saw motor or in the path of
the blade. Do not retrieve a piece of material that is cut off while the
blade is rotating. Never place hands or fingers behind or in front of
the saw blade.
16. Keep blades clean and sharp. An unsharpened or improperly
sharpened blade produces a narrow kerf and is likely to be pinched
by the workpiece. A dull blade produces excessive friction which
can cause the blade to warp or bind. Be sure the blade screw is
tight to prevent slipping or loosening during operation.
17. Restarting in mid-cut. If you stop the saw in mid-cut, allow the
blade to stop, then raise the saw out of the cut. Then restart the
saw.
18. If the blade stalls, do not turn the switch on and off. A dull
blade or excess pressure may cause stalling. Release the switch
immediately if the blade binds or the saw stalls and remove the saw
from the cut.
19. Avoid cutting nails. Inspect for and remove all nails before cutting.
20. Thin material tends to warp or sag and must be well-supported
over its entire length to avoid pinching the blade.
21. Position fence properly. The flip fence can be adjusted for com-
pound cuts and miter cuts. Always make sure the fence is adjusted
for the intended cut. Never operate the saw without the fence in
place.
22. Lock the saw head down and lock the sliding mechanism
before transporting.
23. Push the saw through the workpiece. Do not pull the saw
through the workpiece. To make a cut, raise saw head and pull it
out OVER the workpiece WITHOUT cutting, start the motor, wait a
few seconds for the blade to reach full speed, press down on saw
head, and push saw head through the cut.
page 4
Symbology
Specifications
1. Saw head
2. Upper guard
3. Lower guard
4. Blade screw guard
5. Blade
6. Fence
7. Clamp handle
8. Detent override lever
9. Detent override lock
10. Kerf plate
11. Kerf plate slot
12. Pointer
13. Positive angle stops
14. Turntable
15. Miter angle scale
16. Mounting holes (4)
Double Insulated
Canadian Standards
Association
Underwriters
Laboratories, Inc.
Volts Alternating Current
No Load Revolutions
per Minute (RPM)
Amperes
Do not expose to rain or use in
damp locations.
Always keep hands away from
the path of the saw blade.
FUNCTIONAL DESCRIPTION
17. Flip fence
18. Face board mounting holes (4)
19. Dust ejection port
20. Trigger
21. Spindle lock
22. Depth adjustment set screw
23. Lock pin
24. Bevel adjustment lever
25. Bevel angle scale
26. Slide rails
27. Slide rail lock
17
Max Height
at 90°
3-29/32" H
at 8-1/2" W
19
18
Catalog
Number
6497
Volts
AC
120
Amps
15
No Load
RPM
4800
Arbor
Size
5/8"
Blade
Size
10"
Capacities
Miter Cuts Compound Cuts
Max Height
at 45°
3-29/32" H at
6" W
2
Max Width
at 90°
12-3/8" W at
3-7/16" H
Max Width
at 45°
8-3/4" W at
3-7/16" H
1
45° Miter and 45° Bevel
Max Height
2-3/8" W at
7-9/16" H
3
4
18
5
Max Width
8-3/4" W at
2-1/8" H
6
16
20
21
22
23
24
25
26
27
15
16
14
13
12
11
10
9
8
7
page 5
GROUNDING EXTENSION CORDS
WARNING!
Improperly connecting the grounding wire can
result in the risk of electric shock. Check with a
qualified electrician if you are in doubt as to
whether the outlet is properly grounded. Do not
modify the plug provided with the tool. Never
remove the grounding prong from the plug. Do
not use the tool if the cord or plug is damaged. If
damaged, have it repaired by a MILWAUKEE
service facility before use. If the plug will not fit
the outlet, have a proper outlet installed by a
qualified electrician.
Grounded tools require a three wire extension cord. Double insulated
tools can use either a two or three wire extension cord. As the distance
from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a
serious drop in voltage, resulting in loss of power and possible tool
damage. Refer to the table shown to determine the required minimum
wire size.
The smaller the gauge number of the wire, the greater the capacity of the
cord. For example, a 14 gauge cord can carry a higher current than a 16
gauge cord. When using more than one extension cord to make up the
total length, be sure each cord contains at least the minimum wire size
required. If you are using one extension cord for more than one tool, add
the nameplate amperes and use the sum to determine the required minimum wire size.
Grounded Tools:
Tools with Three Prong Plugs
Tools marked “Grounding Required”
have a three wire cord and three
prong grounding plug. The plug must
be connected to a properly grounded
outlet (See Figure A). If the tool should
electrically malfunction or break
down, grounding provides a low resistance path to carry electricity
away from the user, reducing the risk
of electric shock.
The grounding prong in the plug is connected through the green wire
inside the cord to the grounding system in the tool. The green wire in the
cord must be the only wire connected to the tool's grounding system and
must never be attached to an electrically “live” terminal.
Your tool must be plugged into an appropriate outlet, properly installed
and grounded in accordance with all codes and ordinances. The plug
and outlet should look like those in Figure A.
Double Insulated Tools:
Tools with Two Prong Plugs
Tools marked “Double Insulated” do
not require grounding. They have a
special double insulation system
which satisfies OSHA requirements
and complies with the applicable
standards of Underwriters Laboratories, Inc., the Canadian Standard
Association and the National Electrical Code. Double Insulated tools may
be used in either of the 120 volt outlets shown in Figures B and C.
Fig. A
Fig. B
Fig. C
Guidelines for Using Extension Cords
• If you are using an extension cord outdoors, be sure it is marked
with the suffix “W-A” (“W” in Canada) to indicate that it is acceptable
for outdoor use.
• Be sure your extension cord is properly wired and in good electrical
condition. Always replace a damaged extension cord or have it
repaired by a qualified person before using it.
• Protect your extension cords from sharp objects, excessive heat
and damp or wet areas.
Recommended Minimum Wire Gauge
Nameplate
Amperes
8.1 - 12
12.1 - 15
15.1 - 20
* Based on limiting the line voltage drop to five
volts at 150% of the rated amperes.
for Extension Cords*
25'
0 - 5
5.1 - 8
16
16
14
12
10
Extension Cord Length
100'
50'
16
16
14
12
10
75'
16
14
12
10
10
14
12
10
10
150'
12
10
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200'
12
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READ AND SAVE ALL INSTRUCTIONS
FOR FUTURE USE.
page 6
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