Milwaukee 6242-6 User Manual
SERVICE PARTS LIST
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
AC COMPACT BAND SAW
EXAMPLE:
Component Parts (Small #)
00
0
Are Included When Ordering
The Assembly (Large #).
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
35 06-82-5574 10-24 x 7/8" Pan Hd. Tapt. T-25 Screw (7)
36 06-82-0035 M5 Pan Hd. T-20 Screw (3)
39 --------------- Deck (1)
47 23-44-0025 Brush Cap (2)
48 22-20-0070 Brush Tube Assembly (2)
CATALOG NO.
6242-6
STARTING
SERIAL NO.
85 84
80
53
C13A
53 (4x) 99
81
79
BULLETIN NO.
54-40-6200
REVISED BULLETIN
WIRING INSTRUCTION
58-01-6200
DATE
Nov. 2011
75
94
86
87
78
88
49 22-18-0020 Carbon Brush Assembly (2)
50 18-07-2000 Service Field (1)
51 14-20-0175 LED with Box Assembly (1)
52 16-07-2000 Service Armature (1)
53 05-78-0305 Switch Screw (4)
55 06-82-5320 8-32 x 5/8" Pan Hd. Slt. Tapt. T-20 Screw (3)
56 28-28-0080 Diaphragm (1)
57 02-04-0645 Ball Bearing (1)
58 --------------- 1st Gear (1)
59 --------------- Ball Bearing (1)
60 --------------- 2nd Bevel Pinion (1)
61 --------------- Bevel/Spur Gear (1)
62 --------------- Needle Bearing (2)
63 --------------- Gearcase (1)
64 02-04-0135 Ball Bearing (1)
65 22-64-0485 Cord (1)
66 45-30-0025 Rubber Slug (4)
67 --------------- 3rd Gear (1)
68 --------------- Pulley Shaft (1)
69 43-96-0105 Key (1)
70 02-04-1525 Ball Bearing (1)
71 45-88-0406 Washer (1)
72 28-14-0180 Bearing Plate Bottom (1)
73 44-76-0210 Cord Protector (1)
74 06-82-7270 8-16 x 5/8" Pan Hd. Slt. Plast. T-20 Screw (14)
75 --------------- Handle - Left (1)
76 02-04-0175 Ball Bearing (1)
77 22-56-0475 Terminal Block (1)
78 42-55-0110 Carrying Case (1)
79 06-82-5294 1/4-20 x 3/4" Pan Hd. Tapt. T-30 Screw (2)
80 23-66-0395 Switch (1)
81 06-82-7251 8-16 x 3/8" Pan Hd. Slt. Plast. T-20 Screw (1)
82 06-82-8828 8-32 x 5/16" Pan Hd. Tapt. T-20 Screw (1)
83 05-90-0225 Washer (1)
84 23-66-1045 LED Switch (1)
85 42-38-0085 Soft Cover (1)
86 --------------- Handle - Right (1)
87 06-82-0045 3/8"-16 UNC-3A Hex Recess Screw (1)
88 31-44-0095 Front T-Handle (1)
89 06-82-5316 8-32 x 1/2" Pan Hd. Slt. Tapt. T-20 Screw (2)
90 45-88-0825 Washer (2)
91 --------------- Motor Cover (1)
94 31-44-0285 Handle Kit (1)
95 31-15-0195 Motor Cover Assembly (1)
96 28-90-0010 Deck Assembly (1)
99 14-20-0145 Main PCBA (1)
105 32-60-0045 Bevel Pinion Assembly (1)
106 32-05-0035 Bevel/Spur Gear Assembly (1)
107 14-73-0040 Pulley Gear Assembly (1)
108 14-30-0050 Top Gearcase Assembly (1)
109 14-20-0155 LED Driver PCBA (1)
110 14-20-0165 Sensor PCBA (1)
11 1 34-40-0205 O-Ring (1)
112 02-04-0170 Ball Bearing (1)
23-94-0060 Black Leadwire Assy. 23-94-0065 White Leadwire Assy. 23-94-0080 Red Leadwire Assy. 23-94-0085 Red Leadwire Assy. connector on #99 (Not Shown)
109
To #77 & #80 (Not Shown)
To #77 & #80 (Not Shown)
To #84 & #80 (Not Shown)
To #48 (Top Brush) &
(1)
(1)
(1)
(1)
77
110
86
66
95
91
47(2x)
49(2x)
50
48(2x)
112
96
20 39
66
36 (3X)
66
(4x)
FIG. NOTE:
64,70 Orient the Ball Bearings so the seal faces the gears.
68 Apply approximately .1g Loctite® C5-A Copper
Anti-Seize (or equivalent) to bottom portion
of Pulley Shaft that fi ts into
Rear Pulley (4).
SEE SERVICE WIRING
DIAGRAM 58-01-6200
}
MILWAUKEE ELECTRIC TOOL CORPORATION
57 58
105
59 60
111
76
52
13135 W. LISBON RD., BROOKFIELD, WI 53005
59
57
56
55
(3x)
106
67 68
107
70 71
SEE ADJACENT PAGES
SERVICE NOTES AND
73
75
74
(8x)
74
(6x)
91
89
(2x)
90
(2x)
60
62
58
61
61
64
64
68
69
72
35
(4x)
FOR ADDITIONAL
LUBRICATION
108
35(3x) 3951
62
63
65
82
83
63
62
71
67
70
Drwg. 4
46
45
40
42
43
104
41 44
45 46
34 (9x)
39
25
27 28
96
20 39
66
33
29 (4X)
32
11
27 28
44
22
23
21
12
103
37
38
41
38
37
20
19
17
98
12
9
9
97
10
7
13
14
11
5
4
3
8
5
6
3
16
18
7 13 14
10
15 16 18
* No. 14-46-0715
Band saw shim service kit
available, not shown
15
2
1
5
2
1
FIG. NOTE:
24 Apply Loctite
8 Apply Loctite
place a drop or two of Blue Loctite
18,41 Apply a drop of Blue Loctite
9,38 Apply Loctite
and to Guide Plate. Approximately .1g for each part.
®
Silver Grade Anti-Seize Stick 80209 (or equivalent) to Steel Ball.
®
Cleaner 755 (or equivalent) to Front Pulley Axle thread fi rst then
®
C5-A Copper Anti-Seize (or equivalent) to metal insert in Guard
®
443 (or equivalent) to axle threads.
®
443 (or equivalent) to threads of each screw.
24
26 11
11 26 27 28 29
101
30 31 33 89 90
30 (2X)
31 (2X)
100
29 (4X)
31 (2X)
26 27 28
29 30 31
26 (2X)
30 (2X)
11 26 27 28 29
102
30 31 32 89 90
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
1 06-82-0040 1/4"-20 UNC-2A TH Hex Screw (2)
2 45-88-0832 Steel Washer (2)
3 45-69-0030 Pulley Tire (2)
4 44-77-0170 Rear Pulley (1)
5 45-88-0545 Plastic Washer (3)
6 28-95-0030 Front Pulley Assembly (1)
7 --------------- Nut (1)
8 42-12-0235 Front Pulley Axle (1)
9 --------------- Guard (1)
10 14-46-0340 Blade Backing Pad Kit (1)
11 05-88-9915 M5 x 25mm DG Pan Hd. T-25 Screw (3)
12 06-57-5000 Nut (2)
13 --------------- Spring Washer (1)
14 --------------- Washer (1)
15 --------------- Insulator (1)
16 --------------- Blade Backing Pad (1)
17 42-40-1010 Bushing (1)
18 --------------- Screw (1)
19 45-08-0065 Blade Release Shaft Assembly (1)
20 42-40-0640 Sleeve Bearing (1)
21 42-38-0095 Bumper (1)
22 06-82-0050 M5.0 x 0.8-6g Flat Hd. T-20 Screw (2)
23 30-13-0020 T-Block (1)
24 02-02-0250 1/4" Steel Ball (1)
25 40-50-0655 Bumper Spring (1)
26 --------------- Washer (4)
27 --------------- Ball Bearing (2)
28 --------------- Pin (2)
29 --------------- Ball Bearing (8)
30 --------------- Washer (4)
31 --------------- #12-24 UNC-2A CH Slt. Screw (4)
32 --------------- Rear Blade Guide Block (1)
33 --------------- Front Blade Guide Block (1)
34 06-82-0030 M4.5 Flat Hd. T-20 Screw (9)
37 --------------- M3.0 Flat Hd. B Screw (1)
38 --------------- Guide Plate (1)
39 --------------- Deck (1)
40 12-20-2629 Service Nameplate Kit (1)
41 --------------- M2.0 x .25 PWH T-6 Screw (1)
42 45-08-0490 Blade Release Lever (1)
43 06-82-7252 8-32 x 3/8" Pan Hd. Slt. Tapt. T-20 Screw (1)
44 --------------- Bushing (1)
45 --------------- Spring (1)
46 --------------- Blade Ejection Pin (1)
96 28-90-0010 Deck Assembly (1)
97 28-41-0050 Guard Assembly (1)
98 42-18-0025 Blade T ension Bar Assembly (1)
100 14-46-0465 Guide Block Hardware Kit (1)
101 42-28-0410 Front Guide Block Assembly (1)
102 42-28-0420 Rear Guide Block Assembly (1)
103 44-66-0325 Guide Plate Kit (1)
104 44-60-0240 Blade Ejection Shaft Kit (1)
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