Milwaukee Tool 5619-20 User Manual

WIRING INSTRUCTIONS
TITLE
MILWAUKEE ELECTRIC TOOL CORP. 13135 WEST LISBON RD. BROOKFIELD, WIS.
SEE REVERSE SIDE FOR MODELS WHERE WIRE
Black
From receptacle outlet
White
T4
#3 IS A SEPARATE LEADWIRE ASSEMBLY AND
D-HANDLE ROUTER
IS NOT SOLDERED TO THE SWITCH.
Cord jacket to extend past cord clamp approx. 1/4".
DATE
Black
BULLETIN
58-01-0715
Connector terminal No. 23-74-0055
White
Black
Black
Black
White
From power cord
White
Insert cord plug into
receptacle outlet.
White
Black
Remove slack from cord wires #1
and #2 between wire traps. Wires
are not to extend into frame
opening.
Black cord wire #1 is connected
to the switch. White cord wire #2
is connected to the field
terminal, as shown.
Route black switch lead #3 to
brush holder, as shown.
Black switch lead #3 must be
placed in wire trap prior to
white cord lead #2.
Order of cord
wires in traps is
interchangeable.
Route brush
shunt wires
(2 places) to
brush holder,
as shown.
WIRING SPECIFICATIONS
Wire
No.
Wire
Color
1 Black 22-64-0815 4-3/4" Component of cord assembly. Strip 3/16" for T1.
2 White 22-64-0815 4-3/4" Component of cord assembly. Strip 3/16" for T3.
3 Black 23-66-2275 2-1/2" Component of switch assembly. Strip 3/16" for T2.
4 Black 22-64-0820 3" Component of power cord assembly. Strip 3/16" for T4.
5 White 22-64-0820 4" Component of power cord assembly. Strip 3/16" for T4.
6 Black 23-33-0065 4" Component of receptacle outlet assy. Strip 3/16" for T4.
7 White 23-33-0065 3" Component of receptacle outlet assy. Strip 3/16" for T4.
Origin or
Gauge
Length
BULK LEAD WIRE - BULLETIN NO. 58-01-0003
Terminals, Connectors and 1 or 2 End Wire Preparation
Route white
wires #5 and #7
to the top (trigger end)
of the switch. Route black
wires #4 and #6 to the
bottom of the switch.
TERMINAL DESCRIPTION
Part No.Code
T1 23-74-0065 1 T2 23-74-1060 1 T3 23-74-0605 1 T4 23-74-0850 4
NOTE:
All lead lengths are before stripping. All leads must be held to ± .125" unless specified elsewhere. Strip wire per ES 13-11. Crimp terminals per ES 13-15.
Qnty.
Drwg. 2
Black
White
T4
From receptacle outlet
SEE REVERSE SIDE FOR MODELS WHERE WIRE #3 IS A COMPONENT OF THE SWITCH AND IS SOLDERED
ONTO THE TOP TERMINAL.
Cord jacket to extend past cord clamp approx. 1/4".
Connector terminal No. 23-74-0055
Black
White
Black
Black
Black
White
From power cord
White
Insert cord plug into
receptacle outlet.
White
Black
Remove slack from cord wires #1
and #2 between wire traps. Wires
are not to extend into frame
opening.
Black cord wire #1 is connected
to the switch. White cord wire #2
is connected to the field
terminal, as shown.
Connect T1 from the black
leadwire assembly #3 to the top
terminal on the switch. Route
#3 to the brush holder and
connect T2, as shown. Black
leadwire #3 must be
placed in the
wire trap prior
to the white
cord lead #2.
Order of the
cord wires in
the traps is
interchangeable.
WIRING SPECIFICATIONS
Wire
No.
Wire
Color
1 Black 22-64-0815 4-3/4" Component of cord assembly. Strip 3/16" for T1.
2 White 22-64-0815 4-3/4" Component of cord assembly. Strip 3/16" for T3.
3 Black 23-94-0040 2-1/2" Leadwire assembly. Strip 3/16" for T1 and T2.
4 Black 22-64-0820 3" Component of power cord assembly. Strip 3/16" for T4.
5 White 22-64-0820 4" Component of power cord assembly. Strip 3/16" for T4.
6 Black 23-33-0065 4" Component of receptacle outlet assy. Strip 3/16" for T4.
7 White 23-33-0065 3" Component of receptacle outlet assy. Strip 3/16" for T4.
Origin or
Gauge
Length
BULK LEAD WIRE - BULLETIN NO. 58-01-0003
Terminals, Connectors and 1 or 2 End Wire Preparation
Route the brush shunt wires
(2 places) to the brush holder,
as shown.
Route the white wires #5 and
#7 to the top (trigger end) of the
switch. Route black wires #4 and
#6 to the bottom of the switch.
TERMINAL DESCRIPTION
Part No.Code
T1 23-74-0065 2 T2 23-74-1060 1 T3 23-74-0605 1 T4 23-74-0850 4
NOTE:
All lead lengths are before stripping. All leads must be held to ± .125" unless specified elsewhere. Strip wire per ES 13-11. Crimp terminals per ES 13-15.
Qnty.
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