Milwaukee 5335 Operator's Manual
OPERATOR'S MANUAL
MANUEL de L'UTILISATEUR
MANUAL del OPERADOR
TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND
OPERATOR'S MANUAL.
AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE ET
BIEN COMPRENDRE LE MANUEL DE L'UTILISATEUR.
PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER Y
ENTENDER EL MANUAL DEL OPERADOR.
HEAVY DUTY DEMOLITION HAMMER
EXTRA ROBUSTE MARTEAU DE DÉMOLISSEUR
MARTILLO PERFORADOR DE DEMOLICION PARA TRABAJOS
PESADOS
FPO
Catalog No.
No de Cat.
Catálogo No.
5335
2 3
POWER TOOL USE AND CARE
16. Do not force the power tool. Use
the correct power tool for your application. The correct power tool will
do the job better and safer at the rate
for which it was designed.
17. Do not use the power tool if the
switch does not turn it on and off.
Any power tool that cannot be controlled with the switch is dangerous
and must be repaired.
18. Disconnect the plug from the
power source and/or the battery
pack from the power tool before
making any adjustments, changing accessories, or storing power
tools. Such preventive safety mea-
sures reduce the risk of starting the
tool accidentally.
19. Store idle power tools out of the
reach of children and do not allow persons unfamiliar with the
power tools or these instructions
to operate power tools. Power
tools are dangerous in the hands of
untrained users.
20. Maintain power tools. Check for
misalignment or binding of moving parts, breakage of parts and
any other condition that may affect the power tool's operation. If
damaged, have the power tool
repaired before use. Many acci-
dents are caused by poorly maintained
power tools.
21. Keep cutting tools sharp and
clean. Properly maintained cutting
tools with sharp cutting edges are less
likely to bind and are easier to control.
SERVICE
23. Have your power tool serviced by
a qualified repair person using
only identical replacement parts.
This will ensure that the safety of the
power tool is maintained.
WORK AREA SAFETY
ELECTRICAL SAFETY
PERSONAL SAFETY
WARNING!
READ ALL INSTRUCTIONS
Failure to follow all instructions listed below may result in electric shock, fire
and/or serious injury. The term "power tool" in all of the warnings listed
below refers to your mains-operated (corded) power tool or batteryopearted (cordless) power tool.
SAVE THESE INSTRUCTIONS
GENERAL SAFETY RULES-FOR ALL POWER TOOLS
1. Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
2. Do not operate power tools in ex-
plosive atmospheres, such as in
the presence of flammable liquids, gases, or dust. Power tools
create sparks which may ignite the dust
or fumes.
3. Keep children and bystanders
away while operating a power tool.
Distractions can cause you to lose
control.
4. Power tool plugs must match the
outlet. Never modify the plug in any
way. Do not use any adapter plugs
with earthed (grounded) power
tools. Unmodified plugs and matching
outlets will reduce risk of electric shock.
5. Avoid body contact with earthed
or grounded surfaces such as
pipes, radiators, ranges and refrigerators. There is an increased
risk of electric shock if your body is
earthed or grounded.
6. Do not expose power tools to rain
or wet conditions. Water entering a
power tool will increase the risk of
electric shock.
7. Do not abuse the cord. Never use
the cord for carrying, pulling, or
unplugging the power tool. Keep
cord away from heat, oil, sharp
edges, or moving parts. Damaged
or entangled cords increase the risk of
electric shock.
9. Stay alert, watch what you are do-
ing and use common sense when
operating a power tool. Do not use
a power tool while you are tired or
under the influence of drugs, alcohol or medication. A moment of
inattention while operating power tools
may result in serious personal injury.
10. Use safety equipment. Always
wear eye protection. Safety equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used for appropriate conditions
will reduce personal injuries.
11. Avoid accidental starting. Ensure
the switch is in the off-position
before plugging in. Carrying tools
with your finger on the switch or plugging in power tools that have the
switch on invites accidents.
12. Remove any adjusting key or
wrench before turning the power
tool on. A wrench or a key left at-
tached to a rotating part of the power
tool may result in personal injury.
13. Do not overreach. Keep proper
footing and balance at all times.
This enables better control of the
power tool in unexpected situations.
8. When operating a power tool out-
doors, use an extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the
risk of electric shock.
14. Dress properly. Do not wear loose
clothing or jewellery. Keep your
hair, clothing and gloves away from
moving parts. Loose clothes,
jewellery, or long hair can be caught in
moving parts.
15. If devices are provided for the
connection of dust extraction and
collection facilities, ensure these
are connected and properly used.
Use of these devices can reduce dustrelated hazards.
22. Use the power tool, accessories
and tool bits etc., in accordance
with these instructions and in the
manner intended for the particular type of power tool, taking into
account the working conditions
and the work to be performed. Use
of the power tool for operations different from those intended could result in
a hazardous situation.
4 5
The grounding prong in the plug is connected through the green wire inside the
cord to the grounding system in the tool.
The green wire in the cord must be the
only wire connected to the tool's grounding system and must never be attached to
an electrically live terminal.
Your tool must be plugged into an appropriate outlet, properly installed and
grounded in accordance with all codes and
ordinances. The plug and outlet should look
like those in Figure A.
Double Insulated Tools:
Tools with Two Prong Plugs
Tools marked Double Insulated do not require grounding. They have a special
double insulation system which satisfies
OSHA requirements and complies with the
applicable standards of Underwriters Laboratories, Inc., the Canadian Standard Association and the National Electrical Code.
Double Insulated tools may be used in either of the 120 volt outlets shown in
Figures B and C.
Grounded Tools:
Tools with Three Prong Plugs
Tools marked Grounding Required have
a three wire cord and three prong grounding plug. The plug must be connected to a
properly grounded outlet (See Figure A). If
the tool should electrically malfunction or
break down, grounding provides a low resistance path to carry electricity away from
the user, reducing the risk of electric shock.
Fig. B
Fig. C
Fig. A
Improperly connecting the
grounding wire can result in the
risk of electric shock. Check
with a qualified electrician if you
are in doubt as to whether the
outlet is properly grounded. Do
not modify the plug provided
with the tool. Never remove the
grounding prong from the plug.
Do not use the tool if the cord or
plug is damaged. If damaged,
have it repaired by a MILWAUKEE
service facility before use. If the
plug will not fit the outlet, have a
proper outlet installed by a qualified electrician.
GROUNDING
WARNING!
SPECIFIC SAFETY RULES
1. Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact
with a live wire will make exposed metal parts of the tool live and shock the operator.
2. Maintain labels and nameplates. These carry important information. If unreadable
or missing, contact a MILWAUKEE service facility for a free replacement.
3. WARNING! Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to cause cancer, birth defects or
other reproductive harm. Some examples of these chemicals are:
lead from lead-based paint
crystalline silica from bricks and cement and other masonry products, and
arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of
work. To reduce your exposure to these chemicals: work in a well ventilated area, and
work with approved safety equipment, such as those dust masks that are specifically
designed to filter out microscopic particles.
4. Wear ear protectors. Exposure to noise can cause hearing loss.
5. Use auxiliary handles supplied with the tool. Loss of control can cause personal
injury.
FUNCTIONAL DESCRIPTION
1. Hammer iron
2. Dust shield
3. Side handle
knob
4. Trigger
5. Cord
6. Side handle
4
3
2
1
6
5
Blows per
Minute
1 600
Volts
AC
120
Catalog
Number
5335
Specifications
Amps
13
Blow
Energy
18.5 ft.-lbs.
Accessory
Size
3/4"
Canadian Standards
Association
Underwriters
Laboratories, Inc.
Volts Alternating Current
BPM
Blows per Minute
Symbology
Amperes
6 7
WARNING!
To reduce the risk of injury, wear
safety goggles or glasses with
side shields. Unplug the tool
before changing accessories or
making adjustments. Use
only specifically recommended
MILWAUKEE hammer irons.
Others may damage tool.
OPERATION
Grounded tools require a three wire extension cord. Double insulated tools can
use either a two or three wire extension
cord. As the distance from the supply outlet increases, you must use a heavier
gauge extension cord. Using extension
cords with inadequately sized wire causes
a serious drop in voltage, resulting in loss
of power and possible tool damage. Refer
to the table shown to determine the required minimum wire size.
The smaller the gauge number of the wire,
the greater the capacity of the cord. For
example, a 14 gauge cord can carry a
higher current than a 16 gauge cord. When
using more than one extension cord to make
up the total length, be sure each cord contains at least the minimum wire size required. If you are using one extension cord
for more than one tool, add the nameplate
amperes and use the sum to determine the
required minimum wire size.
Guidelines for Using Extension Cords
If you are using an extension cord out-
doors, be sure it is marked with the
suffix W-A (W in Canada) to indicate that it is acceptable for outdoor
use.
Be sure your extension cord is prop-
erly wired and in good electrical
condition. Always replace a damaged
extension cord or have it repaired by a
qualified person before using it.
Protect your extension cords from
sharp objects, excessive heat and
damp or wet areas.
READ AND SAVE ALL INSTRUCTIONS FOR FUTURE USE.
Recommended Minimum Wire
Gauge for Extension Cords*
Extension Cord Length
* Based on limiting the line voltage drop to
five volts at 150% of the rated amperes.
Nameplate
Amperes
0 - 2.0
2.1 - 3.4
3.5 - 5.0
5.1 - 7.0
7.1 - 12.0
12.1 - 16.0
16.1 - 20.0
25'
18
18
18
18
16
14
12
75'
18
18
16
14
12
10
100'
18
16
14
12
10
150'
16
14
12
12
50'
18
18
18
16
14
12
10
EXTENSION CORDS
Always clean and grease the iron shank
before inserting the iron into the tool. Inspect the end of the bit shank to make sure
it is not mushroomed, as described in
Maintaining Hammer Irons. Always make
sure that the iron is in good working condition before use.
1. To install a hammer iron, fit the dust
shield over the iron as shown.
2. Pull out the spring-loaded bit lock and
rotate it 180° until the groove in the bit
lock is flush with the bore of the nosepiece.
3. Lightly grease the shank of the iron and
insert into the nosepiece, making sure
that the notch in the shank faces toward the bit lock.
4. Pull out the spring-loaded bit lock and
rotate it 180° to lock iron in place.
5. Pull on the iron to ensure that it is locked
in place.
Removing Hammer Irons
1. To remove a hammer iron, unplug the
tool.
2. Pull out the spring-loaded bit lock and
rotate it 180° until the groove in the bit
lock is flush with the bore of the nosepiece.
3. If you used the hammer recently, handle
the iron with care because it may still
be hot. Pull the iron straight out of the
hammer nose.
Dust Shield
The tool is shipped with a dust shield. Always install the dust shield to prevent dust
and debris from damaging the internal components of the tool (See Installing Hammer Irons).
Installing Hammer Irons (Fig. 1 & 2)
Your demolition hammer is designed to accept 3/4" hex hammer irons. MILWAUKEE
offers a complete line of irons which are
fully interchangeable with competitive 3/4"
demolition hammers irons. The 5335 hammer IS NOT designed to accept 3/4" bits
designed for the MILWAUKEE Rotary Hammer. The important difference between
these two types of accessories is the end
of the shank. Irons designed for the 5335
have a hex-shaped shank, while bits for
the Rotary Hammer have a cylindrical shank
(Fig. 1).
WARNING!
The hammer iron and the nosepiece of the tool will get hot during
normal use. Always use caution
when removing hot irons.
Dust shield
Hammer iron
Fig. 2
Incorrect
Correct
Cylindrical shank
Hex shank
Fig. 1
8 9
Trigger
Trigger
lock
Fig. 3
Starting and Stopping the Tool
1. Pull the trigger to start the tool.
2. Release the trigger to stop the tool.
Locking Trigger
The lock button holds the trigger in the ON
position for continuous full-speed use.
Side handle knob
Side handle
Fig. 4
1. To lock the trigger, hold in the lock button while pulling the trigger, then release the trigger.
2. To unlock the trigger, pull the trigger and
release. The lock button will pop out.
Adjusting the Side Handle
The 5335 features a side handle which
can be adjusted to any position 360°
around the tool as well as angles forward
and backward.
1. To adjust the side handle, loosen the
knob on the side handle by turning it
counterclockwise.
NOTE: Make sure to loosen the knob
enough to permit the serrations to pass
over each other.
2. Rotate the handle to desired position
around the tool.
3. Place the side handle at a comfortable
forward-and-backward angle.
4. Retighten the knob on the side handle
by turning it clockwise.
Hammering
1. Install the hammer iron following the instructions in Installing Hammer Irons.
2. Place iron on intended work site.
3. While holding the tool firmly, pull trigger.
NOTE: Use only enough pressure to hold
the tool in place and to prevent the hammer iron tip from wandering. This tool
has been designed to achieve peak performance with only moderate pressure.
Excessive pressure will only tire the
operator.
When chiseling or chipping, hold the
tool at an angle to the work area. For
best performance, work from a corner
or close to the edge of the work area
and break off a small area at a time.
If a Hammer Iron Gets Stuck
1. Unplug the tool.
2. Pull out the spring-loaded bit lock and
rotate it 180° until the groove in the bit
lock lines up with the bore of the nosepiece.
3. Pull the hammer off of the stuck iron.
4. Remove the iron.
Cold Hammering
If the hammer is stored for a long period of
time or at cold temperatures, the lubrication may become stiff and the tool may not
hammer initially or the hammering might be
weak. If this happens:
1. Insert a hammer iron into the tool.
2. Pull the trigger and apply the hammer
iron against a scrap piece of concrete.
3. Turn the tool ON and OFF every few
seconds. After 15 seconds to 2 minutes, the tool will start hammering normally. The colder the hammer is, the
longer it will take to warm up.
Maintaining Hammer Irons
Through normal use, the tip of the hammer
iron shank can mushroom over and cause
the iron to become stuck inside the hammer. To prevent this from happening, periodically remove the hammer iron from the
tool and inspect the shank. If the shank
starts to mushroom, have the iron ground
or sharpened by skilled personnel.
Maintaining Tools
Keep your tool in good repair by adopting a
regular maintenance program. Before use,
examine the general condition of your tool.
Inspect guards, switches, tool cord set and
extension cord for damage. Check for
loose screws, misalignment, binding of
moving parts, improper mounting, broken
parts and any other condition that may affect its safe operation. If abnormal noise
or vibration occurs, turn the tool off immediately and have the problem corrected
before further use. Do not use a damaged
tool. Tag damaged tools DO NOT USE until
repaired (see Repairs).
Under normal conditions, relubrication is
not necessary until the motor brushes
need to be replaced. After six months to
one year, depending on use, return your
tool to the nearest MILWAUKEE service
facility for the following:
Lubrication
Brush inspection and replacement
Mechanical inspection and cleaning
(gears, spindles, bearings, housing,
etc.)
Electrical inspection (switch, cord,
armature, etc.)
Testing to assure proper mechanical
and electrical operation
WARNING!
To reduce the risk of injury,
always unplug your tool before
performing any maintenance.
Never disassemble the tool or try
to do any rewiring on the tool's
electrical system. Contact a
MILWAUKEE service facility for
ALL repairs.
WARNING!
To reduce the risk of injury,
electric shock and damage to the
tool, never immerse your tool in
liquid or allow a liquid to flow
inside the tool.
MAINTENANCE
Cleaning
Clean dust and debris from vents. Keep
the tool handles clean, dry and free of oil
or grease. Use only mild soap and a damp
cloth to clean your tool since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of
these include: gasoline, turpentine, lacquer
thinner, paint thinner, chlorinated cleaning
solvents, ammonia and household detergents containing ammonia. Never use flammable or combustible solvents around
tools.
Repairs
If your tool is damaged, return the entire
tool to the nearest service center.
10 11
Hammer Irons
The MILWAUKEE Breaker Hammer is ideal for chipping, chiseling, and heavy-duty breaking in many materials. A variety of hammer irons are available as shown.
Bull Points
This iron is ideal for general demolition work.
It moves in a random pattern and effectively breaks the material from a corner or
an edge into an open area.
12" long Cat. No. 48-62-3000
18" long Cat. No. 48-62-3005
Flat Chisels
For general purpose edging, chipping, and
channeling.
12" long Cat. No. 48-62-3010
18" long Cat. No. 48-62-3015
Asphalt Cutters
For digging asphalt or hard ground (not
intended for use on concrete).
16-1/2" long Cat. No. 48-62-3090
Clay Spade
For breaking clay, hard-packed gravel, and
dirt.
5" x 5" Cat. No. 48-62-3040
Scaling Chisels
Ideal for cutting clean angles in concrete,
and for removing scale and rust. Also designed to cut between drilled holes in concrete for large openings.
3" x 12" Cat. No. 48-62-3030
Ground Rod Drivers
Use these irons to drive ground rods.
3/4" rod Cat. No. 48-62-3070
Wood Chisels
For general purpose wood materials.
2" x 12" Cat. No. 48-62-3025
Tamper Plates
For compacting/flattening ground.
14-1/2" Cat. No. 48-62-3060
Tamper Shank
12" long Cat. No. 48-62-3065
Bushing Tools
Ideal for removing excess concrete, producing an exterior finish, and roughing the
surface for a surface-applied substance.
Bushing Head
1-3/4" x 1-3/4" Cat. No. 48-62-3075
Bushing Shank
12" long Cat. No. 48-62-3080
1-Piece Bushing Tool
1-3/4" square Cat. No. 48-62-3085
Replacement Part
Steel Carrying Case
Cat. No. 48-55-5335
Same as supplied with the tool.
Replacement Part
Side Handle Assembly
Cat. No. 43-62-1080
Same as supplied with the tool.
Replacement Part
Dust Shield
Cat. No. 42-52-0340
Same as supplied with the tool.
ACCESSORIES
FIVE YEAR TOOL
LIMITED WARRANTY
Every MILWAUKEE tool is tested before
leaving the factory and is warranted to be
free from defects in material and workmanship. MILWAUKEE will repair or
replace (at MILWAUKEEs discretion),
without charge, any tool (including battery
chargers) which examination proves to be
defective in material or workmanship from
five (5) years after the date of purchase.
Return the tool and a copy of the purchase
receipt or other proof of purchase to a
MILWAUKEE Factory Service/Sales
Support Branch location or MILWAUKEE
Authorized Service Station, freight prepaid
and insured. This warranty does not cover
damage from repairs made or attempted
by other than MILWAUKEE authorized
personnel, abuse, normal wear and tear,
lack of maintenance, or accidents.
Battery Packs, Flashlights, and Radios are
warranted for one (1) year from the date
of purchase.
THE REPAIR AND REPLACEMENT REMEDIES
DESCRIBED HEREIN ARE EXCLUSIVE. IN NO
EVENT SHALL MILWAUKEE BE LIABLE
FOR ANY INCIDENTAL, SPECIAL, OR
CONSEQUENTIAL DAMAGES, INCLUDING
LOSS OF PROFITS.
THIS WARRANTY IS EXCLUSIVE AND IN
LIEU OF ALL OTHER WARRANTIES, OR
CONDITIONS, WRITTEN OR ORAL,
EXPRESSED OR IMPLIED FOR
MERCHANTABLILITY OR FITNESS FOR
PARTICULAR USE OR PURPOSE.
This warranty gives you specific legal
rights. You may also have other rights that
vary from state to state and province to
province. In those states that do not allow
the exclusion of implied warranties or
limitation of incidental or consequential
damages, the above limitations or
exclusions may not apply to you. This
warranty applies to the United States,
Canada, and Mexico only.
WARNING!
To reduce the risk of injury, always unplug the tool before attaching or
removing accessories. Use only specifically recommended accessories.
Others may be hazardous.
For a complete listing of accessories refer to your MILWAUKEE Electric Tool catalog or go
on-line to www.milwaukeetool.com. To obtain a catalog, contact your local distributor or a
service center.
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