Milwaukee 5315-21, 5315-22, 5319-21, 5321-21, 5321-22 Operator's Manual

OPERATOR'S MANUAL MANUEL de L'UTILISATEUR MANUAL del OPERADOR
Catalog No.
No de Cat.
Catálogo No.
5319-21
SDS
max
1-1/2" HEAVY-DUTY ROTARY HAMMERS EXTRA ROBUSTES MARTEAUX ROTATIFS 40 mm (1-1/2") ROTOMARTILLOS HEAVY-DUTY 40 mm (1-1/2")
TO REDUCE THE RISK OF INJURY, USER MUST READ OPERATOR'S MANUAL. AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE LE MANUEL DE L'UTILISATEUR. PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER EL MANUAL DEL OPERADOR.
GENERAL SAFETY RULES — FOR ALL POWER TOOLS
WARNING
Failure to follow all instructions listed below may result in electric shock, fi re and/or serious injury. The term "power tool" in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-opearted (cordless) power tool.
SAVE THESE INSTRUCTIONS
READ ALL INSTRUCTIONS
WORK AREA SAFETY
1. Keep work area clean and well lit. Cluttered or dark areas invite ac­cidents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of ammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
4. Power tool plugs must match the outlet. Never modify the plug in
any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodi ed plugs and matching outlets will reduce risk
of electric shock.
5. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
6. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
7. Do not abuse the cord. Never use the cord for carrying, pulling, or
unplugging the power tool. Keep cord away from heat, oil, sharp edges, or moving parts. Damaged or entangled cords increase the
risk of electric shock.
8. When operating a power tool outdoors, use an extension cord suit- able for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
PERSONAL SAFETY
9. Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use a power tool while you are tired or under the infl uence of drugs, alcohol or medication. A moment
of inattention while operating power tools may result in serious personal injury.
10. Use safety equipment. Always wear eye protection. Safety equip- ment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal inju­ries.
11. Avoid accidental starting. Ensure the switch is in the off-position before plugging in. Carrying tools with your fi nger on the switch or plugging in power tools that have the switch on invites accidents.
12. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
13. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
14. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery, or long hair can be caught in moving parts.
15. If devices are provided for the connection of dust extraction and
collection facilities, ensure these are connected and properly used.
Use of these devices can reduce dust-related hazards.
16. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
17. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
18. Disconnect the plug from the power source and/or the battery pack
from the power tool before making any adjustments, changing ac­cessories, or storing power tools. Such preventive safety measures
reduce the risk of starting the tool accidentally.
19. Store idle power tools out of the reach of children and do not al-
low persons unfamiliar with the power tools or these instructions to operate power tools. Power tools are dangerous in the hands of
untrained users.
20. Maintain power tools. Check for misalignment or binding of moving
parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power
tools.
21. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
22. Use the power tool, accessories and tool bits etc., in accordance
with these instructions and in the manner intended for the particu­lar type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations
different from those intended could result in a hazardous situation.
23. Have your power tool serviced by a quali ed repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
POWER TOOL USE AND CARE
SERVICE
page 2
SPECIFIC SAFETY RULES
1. Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will make exposed metal parts of the tool "live" and shock the operator.
2. Wear ear protectors. Exposure to noise can cause hearing loss.
3. Keep hands away from all cutting edges and moving parts.
4. Use auxiliary handles supplied with the tool. Loss of control can cause personal injury.
5. Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free re- placement.
6. WARNING! Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer , birth defects or other reproductive harm. Some examples of these chemicals are:
lead from lead-based paint
crystalline silica from bricks and cement and other masonry products, and
arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fi lter out microscopic particles.
Specifi cations
Load/
No Load
Blows per
Minute
1700-3400* 1700-3400* 1700-3400* 1700-3400* 1700-3400*
Percussion
Carbide
Tipped
Bits
1-1/2" 1-1/2" 1-1/2" 1-1/2" 1-1/2"
Percussion
Core
Bits
6" 6" 6" 6" 6"
Self-
Drilling
Anchors
5/8" 5/8" 5/8" 5/8" 5/8"
Chisels
See p. 9
BPM
Symbology
Double Insulated
Alternating Current
Amps No Load Revolutions per
Minute (RPM) Blows per Minute
11 11 11 11 11
Load/
No Load RPM
190-385* 190-385* 190-385* 190-385* 190-385*
Volts
Cat.
AC
No.
Only
Amps
5315-21 5315-22 5319-21 5321-21 5321-22
* EFCC - The Electronic Feedback Control Circuit maintains constant speed under varying load conditions.
120 120 120 120 120
Underwriters Laboratories, Inc.
Canadian Standards Association
Mexican Approvals Marking
1. Stop rotation knob (Cat. No. 5315-21 & 5321-21)
2. Vibration Isolation System
3. Handle
4. Trigger
5. Power indicator light
6. Service indicator light
7. Speed control dial
8. Vibration isolation side handle
9. Depth gauge adjustment knob
10. Depth gauge
11. Dust shield
12. Bit release collar
FUNCTIONAL DESCRIPTION
12
11
10
9
8
1
2
Cat. No. 5315-21
5 6
3
4
7
page 3
GROUNDING EXTENSION CORDS
WARNING
Improperly connecting the grounding wire can result in the risk of electric shock. Check with a qualifi ed electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the tool. Never remove the grounding prong from the plug. Do not use the tool if the cord or plug is damaged. If damaged, have it repaired by a MILWAUKEE service facility before use. If the plug will not fi t the outlet, have a proper outlet installed by a qualifi ed electrician.
Grounded tools require a three wire extension cord. Double insulated tools can use either a two or three wire extension cord. As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Us­ing extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible tool damage. Refer to the table shown to determine the required minimum wire size.
The smaller the gauge number of the wire, the greater the capacity of the cord. For example, a 14 gauge cord can carry a higher current than a 16 gauge cord. When using more than one extension cord to make up the total length, be sure each cord contains at least the minimum wire size required. If you are using one extension cord for more than one tool, add the nameplate amperes and use the sum to determine the required minimum wire size.
Grounded Tools: Tools with Three Prong Plugs
Tools marked “Grounding Required” have a three wire cord and three prong grounding plug. The plug must be connected to a properly grounded outlet (See Figure A). If the tool should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk of electric shock.
The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool. The green wire in the cord must be the only wire connected to the tool's grounding system and must never be attached to an electrically “live” terminal.
Y our tool must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in Figure A.
Double Insulated Tools: Tools with Two Prong Plugs
Tools marked “Double Insulated” do not require grounding. They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories, Inc., the Canadian Standard Association and the National Electrical Code. Double Insulated tools may be used in either of the 120 volt outlets shown in Figures B and C.
Fig. A
Fig. B
Fig. C
Guidelines for Using Extension Cords
If you are using an extension cord outdoors, be sure it is marked with the suffi x “W-A” (“W” in Canada) to indicate that it is acceptable for outdoor use.
Be sure your extension cord is properly wired and in good electrical condition. Always replace a damaged extension cord or have it repaired by a qualifi ed person before using it.
Protect your extension cords from sharp objects, excessive heat and damp or wet areas.
Recommended Minimum Wire Gauge
Nameplate
Amperes
5.1 - 8
8.1 - 12
12.1 - 15
15.1 - 20
* Based on limiting the line voltage drop to fi ve volts at 150% of the rated amperes.
for Extension Cords*
25'
0 - 5
16 16 14 12 10
Extension Cord Length
100'
14 12 10 10
150'
12 10
--
--
--
--
50'
16 16 14 12 10
75'
16 14 12 10 10
200'
12
--
--
--
--
READ AND SAVE ALL INSTRUCTIONS
FOR FUTURE USE.
page 4
TOOL ASSEMBLY
WARNING
To reduce the risk of injury, always unplug tool before attaching or removing accessories or making adjustments. Use only specifically recommended accessories. Others may be hazardous.
Removing and Replacing Quik-Lok Cords (Fig. 1)
MILWAUKEE'S exclusive Quik-Lok Cords provide instant fi eld replace- ment or substitution.
Fig. 1
1. T o remove the Quik-Lok Cord, turn the cord nut 1/4 turn to the left and pull it out.
2. T o replace the Quik-Lok Cord, align the connector keyways and push the connector in as far as it will go. Turn the cord nut 1/4 turn to the right to lock.
WARNING
To reduce the risk of injury, always use a side handle when using this tool. Always brace or hold securely.
Installing Bits and Chisels (Fig. 3) SDS Max Drive System (Cat. No. 5315-21)
The 5315-21 Rotary Hammer uses SDS max drill bits and hammer steel chisels.
Fig. 3
1
Bit with SDS max shank
1. Insert the bit or chisel into the nose of the tool.
2. Rotate bit slowly until it aligns with the locking mechanism.
3. Push bit into tool until it locks.
4. Check to see that bit is locked by tugging on it.
5. To remove bits and chisels, pull bit release collar (1) toward the rear of tool and remove bit.
NOTE: Use caution when handling hot bits and chisels.
Installing Bits and Chisels (Fig. 4) Spline Drive System (Cat. No. 5319-21 & 5321-21)
The 5319-21 and 5321-21 Rotary Hammers use carbide bits with spline shanks and hammer steel chisels with round hex shanks.
Fig. 4
Adjusting the Side Handle (Fig. 2)
Fig. 2
Side handle
1. Loosen the side handle slightly by unscrewing it counter­clockwise.
2. Rotate the side handle to the required angle.
3. Tighten the side handle securely.
1
Rotary bit with spline shank
Chisel with round hex shank
1. Insert the bit or chisel into the nose of the tool. If you are using a rotary bit, make sure that the splines on the shank
engage with the splines inside the nose of the tool.
If you are using a chisel, make sure that the notch in the shank faces up
(Fig. 4).
2. Push bit into tool until it locks.
3. Check to see that bit is locked by tugging on it.
4. To remove bits and chisels, pull bit release collar (1) toward the rear of tool and remove bit.
NOTE: Use caution when handling hot bits and chisels.
page 5
Setting the Depth Gauge (Fig. 5)
1. Loosen the depth gauge adjustment knob (2).
2. Slide the depth gauge rod (1) backward or forward until it is set for the desired depth. The drilling depth is the distance between the tip of the bit and the tip of the depth gauge rod.
3. Tighten the depth gauge adjustment knob securely.
OPERATION
Fig. 5
1
2
These rotary hammers have an Electronic Feedback Control Circuit (EFCC) which helps improve the operation and life of the tool.
Soft Start
The Soft-Start feature reduces the amount of torque reaction to the tool and the user. This feature gradually increases the motor speed up from zero to the speed set by the speed control dial.
Feedback Control
The electronic speed control system allows the tool to maintain constant speed between no-load and load conditions.
Service Indicator Light
These hammers feature a service indicator light. When the red service light turns on, the tool is ready for servicing. Return the tool to an authorized service center.
NOTE: When the service light is on, the tool will continue to run for a few hours and then the motor will shut off.
Power Indicator Light
When the green power indicator light is on, current is entering the Elec-tronic Feedback Control Circuit (EFCC) and the tool is ready for operation.
WARNING
To reduce the risk of injury, wear safety goggles or glasses with side shields.
Selecting Action (Fig. 6) (Cat. No. 5315-21 & 5321-21)
The 5315-21 and 5321-21 Rotary Hammers feature a stop rotation knob. The stop rotation knob may be set for either “hammering-only” or “ham­mering-with-rotation”. The 5315-21 Rotary Hammer has a third setting that allows the angle of the chisel blade to be adjusted.
Fig. 6
1
2
3
page 6
Cat. No. 5315-21 5315-22 5321-21 5321-22
Cat. No. 5315-21 5315-22 5321-21 5321-22
Cat. No. 5315-21 5315-22 only
1. Hammering only. For use with “hammering-only” accessories. Use this setting (1) for chiseling or setting self-drilling anchors.
2. Hammering with rotation. Use this setting (2) for drilling holes with drill bits.
3. Chisel adjustment. (Cat. No. 5315-21 only) Use this setting (3) to adjust the angle of the chisel blade in relation to the tool. With a chisel mounted in the tool:
turn the knob to this setting
twist the chisel to the desired angle
set the tool for hammering only
NOTE: T o engage the hammering mechanism, maintain pressure on the bit. When the pressure on the bit is released, the hammering will stop.
WARNING
To reduce the risk of injury, when using chis­els or (other hammering-only accessories) in the 5315-21 Rotary Hammer, set the tool in the “hammering-only” position.
Hammering Only SDS Max Drive System (Cat. No. 5315-21)
When using chisels (or other “hammering-only” accessories) in the 5315-21 Rotary Hammer, the stop rotation knob MUST be set in the“hammer-only” setting. The rotational drive mechanism in the 5315-21 engages with the chisel (or other “hammering-only” acces­sory) then it is mounted into the tool and the stop rotation knob is set for “hammering-with-rotation”.
Hammering Only Spline Drive System (Cat. No. 5319-21 & 5321-21)
When a chisel (or other “hammering-only” accessory) is mounted into the 5319-21 or 5321-21 Rotary Hammer, the rotational drive mechanism does not engage with the chisel. The 5321-21 can use chisels in the “hammer­ing-with-rotation” setting or the “hammering-only” setting.
NOTE: The 5321-21 Rotary Hammer must be set in the “hammering­only” setting when setting self-drilling anchors. See “Setting Self-Drilling Anchors" for complete instructions.
Selecting Speed
These rotary hammers have a speed control dial. The speed control dial allows the user to adjust the rotating speed (RPM) and the impact rate (BPM) of the tool.
To change the speed, set the speed control dial to the desired setting. Lower speeds provide more control when starting holes and reduce ‘spalling’
on breakthrough. Spalling occurs when pieces of material chip off around the drilled hole on breakthrough. When chiseling in soft or brittle materials, use lower speeds to reduce damage to surrounding areas of the material.
Higher speeds provide for faster penetration when drilling and chiseling in demolition work.
Starting and Stopping the Tool
1. To start the tool, pull trigger.
2. To stop the tool, release trigger.
Cold Starting
If this tool is stored for a long period of time or at cold temperatures, it may not hammer initially because the lubrication has become stiff. To warm up the tool:
1. Insert and lock a bit or chisel into the tool.
2. Turn the tool on, applying force to the bit or chisel against a concrete or wood surface.
3. Turn the tool on and off every few seconds. In a short time, the tool will start hammering. The colder the tool is, the longer it will take to warm it up.
WARNING
Applying greater pressure does not increase the tool's effectiveness. If the applied working pres­sure is too high, the shock absorber will be pushed together making the vibrations to the handle no­ticeably stronger.
Operator Force (Fig. 7)
These rotary hammers feature the Vibration Isolation System to pro­vide the operator with comfort without sacrificing power or perfor­mance. The motor is suspended independently from the switch handle. Insulating elements absorb up to 50% of the vibration when hammering and drilling.
Ideal operator force compresses the bellows slightly and allows the tool to work aggressively while the handle remains steady.
Excessive force compresses the bellows signifi cantly and reduces vibration dampening. Users will be able to feel the difference and should adjust the force to the handle accordingly (Fig. 7).
Fig. 7
Using Rotary Percussion Core Bits (Fig. 8-11)
Core bits are useful for drilling large holes for conduit and pipe. MILWAUKEE Heavy-Duty Core Bits have heat-treated steel bodies with durable carbide tips. These core bits are specially designed for fast, accurate drilling with combined hammering and rotary action.
1. Clean and lubricate the threads on the adapter and core bit to make later removal easier. Screw the threaded end of the adapter into the rear of the core bit.
2. Push the guide plate onto the pointed end of the center pin. Insert the center pin and guide plate assembly into the core bit. Be sure the small end of the center pin is securely placed into the hole in the center of the core bit (Fig. 8).
Fig. 8
3. Insert the adapter into the nose of the tool as described in “Install­ing Bits”. Set the stop rotation knob to the hammering-with-rotation setting.
4. Press the center pin fi rmly against your center mark, hold the tool fi rmly and pull the trigger (Fig. 9).
Fig. 9
ideal applied force
The side handle works in a similar fashion, where moderate operator force dampens vibration and excessive force reduces this effect.
Hammering or Hammering with Rotation
Position the tool, grasp the handles fi rmly and pull the trigger. Always hold the tool securely using both handles and maintain control. Use
only enough pressure to hold the tool in place and prevent the tip of the bit from wandering. This tool has been designed to achieve top performance with only moderate pressure. Let the tool do the work.
When drilling deep holes occasionally pull the bit partially out of the hole while the tool is running to help clear dust.
NOTE: Do not use water to settle the dust since it will clog the bit fl utes and tend to make the bit bind in the hole. If the bit should bind, a built-in, non-adjustable slip clutch prevents the bit from turning. If this occurs, stop the tool, free the bit and begin again.
excessive applied force
NOTE: If a center pin and guide plate are not available, use a template
or notched board to start the hole (Fig. 10).
Fig. 10
5. After drilling to about the depth of the core bit teeth, remove the center pin and guide plate from the core bit. Resume drilling.
page 7
6. To change the core bit, hold the tool upwards, pointing it away from your body as shown, and run it briefl y in forward to loosen the core bit from the adapter (Fig. 11).
Fig. 11
NOTE: If the 48-20-5099 threaded stud is used, use a template or
notched board to start the hole (Fig. 14).
Fig. 14
NOTE: To make deeper holes, remove the core bit, break and remove
the core. Resume drilling.
Using LHS Rotary Percussion Core Bits (Fig. 12-15)
LHS Core Bits are useful for drilling large or long holes in concrete. MILWAUKEE Heavy-Duty Core Bits have heat-treated steel bodies with durable carbide tips. These core bits are specially designed for fast, accurate drilling with combined hammering and rotary action.
1. Clean and lubricate the threads on the adapter and core bit to make later removal easier. Screw the threaded end of the centering bit into the core bit (Fig. 12). Thread the adapter shank to the rear of the core bit.
NOTE: If using an extension, fi rst thread the adapter shank to the
extension. Then thread the core bit to the extension.
Fig. 12
2. Insert the adapter into the nose of the tool as described in “Install­ing Bits”. Set the stop rotation knob to the hammering-with-rotation setting.
3. Press the centering bit fi rmly against your center mark, hold the tool rmly and pull the trigger (Fig. 13).
4. To change the core bit, hold the tool upwards, pointing it away from your body as shown, and run it briefl y in forward to loosen the core bit from the adapter (Fig. 15).
Fig. 15
NOTE: To make deeper holes, remove the core bit, break and remove the
core. Resume drilling. When drilling long or deep holes, after each inch of penetration pull the bit partially out of the hole while the tool is running, to help clear dust from the bit fl utes. Dust can clog the bit fl utes and can make the bit bind in the hole. If this occurs, stop the tool, free the bit and begin again.
Fig. 13
page 8
WARNING
To reduce the risk of personal injury and damage to the tool or work:
• Always use the “hammering-only” setting to set the anchor. Never use the “hammering-with­rotation” setting to set the anchor.
Never switch the tool to “hammering-with-rota­tion” until after the anchor has been set and the tooth anchor chuck has been removed from the anchor.
Setting Self-Drilling Anchors (Fig. 16-21) (Cat. No. 5315-21 & 5321-21 only)
The 5315-21 and 5321-21 Rotary Hammers feature a stop rotation knob which is helpful for setting self-drilling anchors up to 5/8". MILWAUKEE Tooth Anchor Chucks require a “B” taper adapter.
Fig. 16
Fig. 17
1/8"
Fig. 18
1. Place the proper size tooth anchor chuck into the “B” taper adapter. Then insert the “B” taper adapter into the tool and lock it into place as described. See “Installing Bits and Chisels”.
2. Insert the anchor into the tooth anchor chuck. Set the stop rotation knob for hammering only. Set the anchor on your mark and hammer until the teeth have penetrated the concrete (Fig. 16).
3. Set the stop rotation knob for hammering with rotation and drill until the chuck is 1/8" above the concrete (Fig. 17).
NOTE: It may be necessary to clean dust and cuttings from the anchor
several times while drilling the hole.
4. Remove the anchor from the hole while the tool is running. Clean the dust and cuttings from the anchor by pointing it downward and turning the tool on and off several times. Clean the dust out of the hole with a vacuum cleaner or blowout bulb (Fig. 18).
5. Place the expansion plug into the anchor and insert the anchor into the hole. Switch the stop rotation knob back to hammering only, and hammer the anchor fi rmly into the hole (Fig. 19).
6. Snap the head off of the anchor. To remove the head of anchors up to 5/8", grasp the handles fi rmly and pull the tool sharply towards you (Fig. 20) or snap off the anchor head with a hand hammer as shown (Fig. 21). The anchor is now ready to receive a bolt.
7. To remove the anchor head wedged in the tooth anchor chuck, use drift pin 48-86-0100.
8. To remove the tooth anchor chuck, remove the “B” taper adapter from the nose of the tool. Insert the drift pin supplied with the adapter into the hole on the side of the “B” taper adapter and strike it sharply to force out the tooth anchor chuck.
Chiseling and Chipping
MILWAUKEE 1-1/2" Rotary Hammers may be used for chipping and chis­eling.
When chiseling, hold the tool at an angle to the workpiece. Work from a corner or close to the edge of the workpiece, breaking off one small area at a time rather than attempting too large an area.
A variety of accessories are available.
Fig. 19
Fig. 20
Fig. 21
Bushing Tools
Used to surface concrete.
Mortar Cutting Chisels (Seam Tools)
For removing old mortar for tuck pointing or caulking.
Bull Points
For demolition work and starting holes in concrete slabs.
Flat Chisels
For edging, chipping or channeling.
Scaling Chisels
For removing weld spatter or scale and cut­ting straight lines.
Slotting Chisel
For slotting and cutting between drilled holes in concrete and masonry.
page 9
MAINTENANCE
ACCESSORIES
WARNING
To reduce the risk of injury, always unplug your tool before per­forming any maintenance. Never disassemble the tool or try to do any rewiring on the tool's electrical system. Contact a MILW AUKEE service facility for ALL repairs.
Maintaining Tools
Keep your tool in good repair by adopting a regular maintenance pro­gram. Before use, examine the general condition of your tool. Inspect guards, switches, tool cord set and extension cord for damage. Check for loose screws, misalignment, binding of moving parts, improper mounting, broken parts and any other condition that may affect its safe operation. If abnormal noise or vibration occurs, turn the tool off im­mediately and have the problem corrected before further use. Do not use a damaged tool. Tag damaged tools “DO NOT USE” until repaired (see “Repairs”).
Under normal conditions, relubrication is not necessary until the motor brushes need to be replaced. After six months to one year, depending on use, return your tool to the nearest MILWAUKEE service facility for the following:
• Lubrication
Brush inspection and replacement
• Mechanical inspection and cleaning (gears, spindles, bearings, housing, etc.)
Electrical inspection (switch, cord, armature, etc.)
Testing to assure proper mechanical and electrical operation
WARNING
To reduce the risk of injury, always unplug the tool before attach­ing or removing accessories. Use only specifi cally recommended accessories. Others may be hazardous.
For a complete listing of accessories refer to your MILWAUKEE Elec­tric Tool catalog or go on-line to www.milwaukeetool.com. To obtain a catalog, contact your local distributor or a service center.
WARNING
To reduce the risk of injury, electric shock and damage to the tool, never immerse your tool in liquid or allow a liquid to fl ow inside the tool.
Cleaning
Clean dust and debris from vents. Keep the tool handles clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean your tool since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include: gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and house­hold detergents containing ammonia. Never use fl ammable or combustible solvents around tools.
Repairs
If your tool is damaged, return the entire tool to the nearest service center.
page 10
FIVE YEAR TOOL LIMITED WARRANTY
Every MILWAUKEE tool is tested before leaving the factory and is war­ranted to be free from defects in material and workmanship. MILWAUKEE will repair or replace (at MILWAUKEE’s discretion), without charge, any tool (including battery chargers) which examination proves to be defective in material or workmanship from fi ve (5) years after the date of purchase. Return the tool and a copy of the purchase receipt or other proof of pur­chase to a MILW AUKEE Factory Service/Sales Support Branch location or MILWAUKEE Authorized Service Station, freight prepaid and insured. This warranty does not cover damage from repairs made or attempted by other than MILW AUKEE authorized personnel, abuse, normal wear and tear , lack of maintenance, or accidents.
The warranty period for V28 Battery Packs is two (2) years from the date of purchase. The warranty period for Ni-Cd battery Packs, Flashlights, Radios are warranted for one (1) year from the date of purchase.
THE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN ARE EXCLUSIVE. IN NO EVENT SHALL MILWAUKEE BE LIABLE FOR ANY INCIDENTAL, SPECIAL, OR CONSEQUENTIAL DAMAGES, INCLUDING LOSS OF PROFITS.
THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WAR­RANTIES, OR CONDITIONS, WRITTEN OR ORAL, EXPRESSED OR IMPLIED FOR MERCHANTABLILITY OR FITNESS FOR PARTICULAR USE OR PURPOSE.
This warranty gives you specifi c legal rights. You may also have other rights that vary from state to state and province to province. In those states that do not allow the exclusion of implied warranties or limitation of incidental or consequential damages, the above limitations or exclusions may not apply to you. This warranty applies to the United States, Canada, and Mexico only.
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