Milwaukee 48-22-8559 Operator’s Manual

OPERATOR'S MANUAL MANUEL de L'UTILISATEUR MANUAL del OPERADOR
Cat. No. / No de cat.
48-22-8559 52" HIGH CAPACITY MOBILE WORK BENCH
BANC DE TRAVAIL MOBILE HAUTE CAPACITÉ 1,32 m (52") BANCO DE TRABAJO MÓVIL DE ALTA CAPACIDAD 1,32 m (52")
comprendre le manuel.
ADVERTENCIA Para reducir el riesgo de lesiones, el usuario debe leer y entender el manual.
IMPORTANT SAFETY
WARNING
WARNING
INSTRUCTIONS
Read all safety warnings and all
warnings and instructions may result in serious in­jury. Save all warnings and instructions for future
reference.
Use the bench and accessories in accordance with these instructions and in the manner in­tended, taking into account the working conditions.
Use of the bench for operations di󰀨erent from those
intended could result in a hazardous situation.
•Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
Fully assemble the bench according to the as-
sembly instructions. Do not leave o󰀨 any pieces.
Do not modify the bench in any way. Use only
specifically recommended accessories. Drilling holes or modifying the bench will lower the load capacity, which can cause the bench to collapse, resulting in injury.
Lock wheels when bench is not being moved.
Unlocked wheels can allow the bench to move unexpectedly.
•Keep the bench on a level surface. Do not load,
unload, or park bench on an incline. The bench
may become unbalanced and tip, resulting in injury.
Always balance the bench load to avoid tipping.
Unbalanced benches are more likely to tip when be­ing moved or when using the bench work surfaces. Evenly distribute the weight front to back and side to side. To help prevent the bench from tipping, load the product starting with the bottom drawers.
• Do not exceed the maximum product weight, including contents. Do not exceed the maximum weight for each drawer. Overloaded benches can
tip, collapse, or damage drawer slides.
• Do not open more than one drawer at a time.
Bench may tip, causing injury.
Keep children and bystanders away while load­ing, unloading, and moving the bench. Distrac-
tions can cause you to lose control.
Only lift the bench according to the instructions in this manual. Never lift by the side handle. Other methods may be dangerous, resulting in injury.
• Only transport the bench when empty. Properly
secure when transporting.
• Do not mount the bench on a truck bed or any other moving object.
• Lock all drawers before rolling the bench. The
drawers could come open and make the bench unstable and tip.
• Only roll the bench short distances by using the
handle provided.
• Secure all items before rolling the bench. Loose items could shift, causing the bench to become unstable.
• Do not use drawers as steps. Do not stand on
the bench. Bench may tip, causing injury.
•Do not use bench in explosive atmospheres,
such as in the presence of ammable liquids, gases
or dust. This equipment has internal arcing or spark- ing parts. Bench should not be located in a recessed
area or below oor level.
•Bench plugs must match the outlet. Never mod­ify the plug in any way. Do not use any adapter
plugs with earth (grounded) chest/cabinet power
strips. Unmodied plugs and matching outlets will
reduce risk of electric shock.
instructions. Failure to follow the
•Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
•Maintain bench. Check for misalignment or binding wheels, breakage or bending of drawer slides or
other parts and any other condition that may a󰀨ect
the bench's operation. Do not use damaged bench.
•Maintain labels and nameplates. These carry im­portant information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.
•Have your bench serviced by a qualied repair
person using only identical replacement parts.
This will ensure that the safety of the bench is maintained.
GROUNDING
Improperly connecting the ground-
electric shock. Check with a qualied electrician if you are in doubt as to whether the outlet is
properly grounded. Do not modify the plug pro-
vided with the bench. Never remove the ground­ing prong from the plug. Do not use the bench if
the cord or plug is damaged. If damaged, have it
repaired before use. If the plug will not t the outlet, have a proper outlet installed by a qualied
electrician.
Benches with Three Prong Plugs
Benches marked “Grounding Required” have a
power strip with a three wire cord and three prong grounding plug. The plug must be connected to a properly grounded outlet (See Figure A). If the power strip should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk of electric shock. The grounding prong in the plug is connected through the green wire inside the cord to the grounding sys­tem in the power strip. The green wire in the cord must be the only wire connected to the power strip's grounding system and must never be attached to an
electrically “live” terminal.
Your power strip must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in Figure A.
ing wire can result in the risk of
Fig. A
SPECIFICATIONS
Cat. No. ................................................ 48-22-8559
Two-Slide Drawer Capacity .........120 lbs. (54.4 kg)
Four-Slide Drawer Capacity ........200 lbs. (90.7 kg)
Total Capacity ....................... 2,500 lbs. (1134.0 kg)
AC Input Volts ....................................................120
Hertz ....................................................................60
Amps ...................................................................15
USB Output Volts...................................................5
USB Watts ........................................................10.5
USB Amps ..........................................................2.1
Recommended Ambient Operating
Temperature ...........0°F to 104°F (-18°C to 40°C)
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FUNCTIONAL DESCRIPTION
CAUTION
1
2
ASSEMBLY
Be sure to follow the assembly in-
12
bench. Do not use power tools to assemble bench. Tighten bolts with hand wrenches.
11
structions for the appropriate
Tools Required
10
3
9
8
5
4
1. Wood work surface
2. Bumper
3. Cabinet corner extrusion
4. Rigid caster
5. Tool organizer
6. Drawer slide
6
7. Swivel caster with brake
8. Charger mounts
9. Cord storage brackets
10. Power strip
11. Grommet
12. Side handle
7
SYMBOLOGY
Warning
Read Operator's Manual
Electrical Shock Hazard
Do not open more than one drawer at a time. Bench may tip, causing injury.
Lock wheels when bench is not being moved. Unlocked wheels can allow the bench to move unexpectedly.
may tip, causing injury.
collapse or break. Bench may tip, causing injury.
Do not use drawers as steps. Bench
FPO
Lock all drawers before moving the bench.
Do not step on side shelf. Shelf may
Phillips
screwdriver
Safety
glasses
10 mm
Wrench
13 mm
Wrench
Hardware Included
NOTE: Items not shown to actual size.
Hardware Item Description Quantity
AA
BB
CC
NOTE: Begin product assembly close to the nal
intended location of your bench. This product is
heavy and may be di󰀩cult to move after assembly.
Item Description Quantity
Bolt M6 x 16L 4
Screw M4 x 12L 8
Screw M4 x 16L 12
Side handle 1
Front Bumper 4
Rear Bumper 2
Cord storage bracket 2
Cabinet corner
extrusion
2
3
WARNING
Attach the side handle to the bench using four bolts (AA) and a 10mm wrench. The side handle can be attached to either side of the bench. NOTE: The holes in the bench are tapped and do
not require nuts.
Place the front bumpers on both ends of the extrusion by sliding the extrusion into the cavity of the bumpers. Attach the front bumpers with extrusions using two screws (CC) per bumper. Attach the two rear bumpers to the back of the lower bench using two screws (CC) per bumper.
Attaching the Side Handle
AA
Installing the Corner Extrusions
and Bumpers
NOTE: Any device that uses more than 2.1A of DC
electrical current will trip a self-resetting overload and disable the output.
Place the drawer liners in appropriately sized drawers to protect the surface.
Installing the Drawer Liners
OPERATION
To avoid injury or property damage,
capacity. Use care when moving the bench on
incline or rough surface. Bench may tip if weight
is not evenly distributed front to back and side
to side. Place more than half the total load weight
on the bottom drawers when possible.
Locking and Unlocking the Bench
NOTE: The drawers must be fully closed before
locking/unlocking the bench. Insert the key. Turn it fully left to lock, or fully right to unlock. Always remove the key after locking and unlocking.
To lock the swivel casters, step down on the levers marked ON. Be sure to lock all casters to prevent bench from rolling or swiveling. To unlock casters, push down on the levers marked OFF.
do not exceed maximum drawer
Using the Caster Brakes
CC
Installing the Cord Storage Brackets
Attach the brackets to the bench with two screws (BB) per bracket. Orient the brackets with one pointed up and one pointed down so that the power outlet cord can be wrapped around the brackets for storage.
Locate the power cord inside one of the right-hand drawers. Untie the power cord and gently pull the cord plug through the grommet.
The wood work surface comes pre-installed with the bench. After wear and tear, the surface may be reversed to use the clean bottom surface. To reverse, remove the six screws from the top of the wood work
surface, ip surface, and reinstall the six screws.
Installing the Power Cord
Reversing the Wood Work Surface
USB Power Outlet
The USB ports on the power outlet can be used to charge any device that uses less than 2.1A of DC electrical current.
Moving the Bench on an Incline or
Take care that the bench does not tip or become unbalanced when moving it on an incline or rough surface. Do not exceed an incline of 10 degrees. Lock the bench and secure all items before moving.
The bench is only intended for rolling short distances. Only roll the bench using the handle. Do not push or pull bench by the frame or product may tip. Do not modify the bench in any way. Drilling holes or modi­fying the bench will lower the load capacity, which can cause the bench to collapse, resulting in injury. Lock the bench and secure all items before rolling.
The bench is not intended to be lifted. However, if you need to lift, empty the bench and then place straps or forks inside and next to casters. Do not lift loaded benches. Never lift by the side handle. Be sure all bystanders are moved away before lifting bench.
The bench comes equipped with four pre-installed
charger mounting bosses, located below the power strip. The charger mounts are suitable for holding MILWAUKEE M18™ & M12™ Multi Voltage chargers as well as M18™ chargers. To mount a charger, install a screw (BB) into each boss, then slide the charger's key-hole slots over the screws. Slide the
charger toward the oor to lock it onto the screws.
1. Fully extend and empty the drawer.
2. Depending on the side, either lift or lower the release lever on both sides so the slides can ride over the stops. Pull out to remove.
4
Rough Surface
Rolling the Bench
Lifting the Bench
Mounting Chargers
Removing the Drawers
Release Lever
WARNING
WARNING
Grease Points
1. Pull the slides and slide carrier out until fully ex­tended.
2. Hold the slide on the cabinet while aligning it with the slide on the drawer.
3. Slightly insert one side and repeat for the other side.
4. Slowly push the drawer until it is fully closed to engage the slide.
5. Open and close the drawer to verify proper opera­tion.
Installing the Drawers
MAINTENANCE
To reduce the risk of injury, contact
Service Technical Support for ALL repairs and replacement parts.
Keep your bench in good repair by adopting a regular maintenance program. Before use, examine the gen­eral condition of your bench. Check for loose screws, misalignment, binding of wheels, broken parts and
any other condition that may a󰀨ect its safe operation.
Do not use a damaged bench.
Grease the casters annually using high quality bear­ing grease.
1. Periodically clean the drawer with a mild detergent and water.
2. Remove grease and oil in drawer with a standard,
nonammable cleaning uid.
3. The use of drawer liners is recommended to
protect the nish inside the drawers and make
the drawers easier to clean. Drawer liners can be cleaned with soap and water.
4. Lubricate the slides semi-annually with general
purpose grease or equivalent.
MILWAUKEE Corporate After Sales
Maintaining the Bench
Maintaining the Casters
Grease
Points
Maintaining the Drawers
This steel product has been coated with industrial
powder coating for a durable nish. To help protect the powder coated nish, do not allow harsh chemi-
cals (oil, grease or other chemical) to remain on the powder coating surface. Use a glass cleaner to clean and maintain all surfaces of powder coating. Keep the bench handles and wheels clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean your bench since certain cleaning agents and solvents are harmful to plastics. Some of
these include: gasoline, turpentine, lacquer thinner,
chlorinated cleaning solvents, ammonia and house­hold detergents containing ammonia. Never use
ammable or combustible solvents around bench.
For service and repair information, including the or­dering of service parts, call our Corporate After Sales Service Technical Support line at 1-800-SAWDUST, or visit our website at www.milwaukeetool.com.
Cleaning
Service
ACCESSORIES
Modifying the bench to accept
ous, resulting in injury or property damage. Use only specically recommended accessories ac­cording to the manufacturer's instructions.
For a complete listing of accessories, go online to www.milwaukeetool.com or contact a distributor.
other accessories may be hazard-
WIRELESS COMMUNICATION
Pursuant to part 15.21 of the FCC Rules, you are cau-
tioned that changes or modications not expressly
approved by the party responsible for compliance could void your authority to operate the product.
NOTE: This equipment has been tested and found
to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential instal-
lation. This equipment generates, uses and can radiate radio frequency energy and, if not installed
and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will
not occur in a particular installation. If this equipment
does cause harmful interference to radio or televi­sion reception, which can be determined by turning
the equipment o󰀨 and on, the user is encouraged to
try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and
receiver.
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