Milwaukee 48-22-8530 Operator's Manual

Cat. No. / No de cat.
48-22-8530 30" STEEL STORAGE CABINET & CHEST COMBO
ENSEMBLE PLACARD ET COFFRE DE RANGEMENT 762 mm (30")
COMBINACIÓN DE GABINETE Y CAJA DE ALMACENAMIENTO 762 mm (30")
OPERATOR'S MANUAL MANUEL de L'UTILISATEUR MANUAL del OPERADOR
WARNING To reduce the risk of injury, user must read and understand operator's manual. AVERTISSEMENT Afi n de réduire le risque de blessures, l'utilisateur doit lire et bien
comprendre le manuel.
ADVERTENCIA Para reducir el riesgo de lesiones, el usuario debe leer y entender el manual.
2
3
IMPORT ANT SAFETY INSTRUCTIONS
WARNING
Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in serious in­jury. Save all warnings and instructions for future
reference.
•Use the chest/cabinet and accessories in accor­dance with these instructions and in the manner intended, taking into account the working conditions.
Use of the chest/cabinet for operations different from those intended could result in a hazardous situation.
•Keep work area clean and well lit. Cluttered or dark areas invite accidents.
•Fully assemble the chest/cabinet according to the assembly instructions. Do not leave off any
pieces.
Chest must be fastened by screws through connectors after it has been placed on top of cabinet.
•Do not modify the chest/cabinet in any way. Use
only specifi cally recommended accessories. Drilling holes or modifying the chest/cabinet will lower the load capacity, which can cause the chest/cabinet to collapse, resulting in injury.
•Lock wheels when chest/cabinet is not being moved. Unlocked wheels can allow the chest/
cabinet to move unexpectedly.
•Keep the chest/cabinet on a level surface. Do not load, unload, or park chest/cabinet on an incline.
The chest/cabinet may become unbalanced and tip, resulting in injury.
•Always balance the chest/cabinet load to avoid tipping. Unbalanced chests/cabinets are more likely
to tip when being moved or when using the chest/ cabinet work surfaces. Evenly distribute the weight front to back and side to side. Place more than half the total load weight on the bottom cabinet when pos­sible. T o help prevent the chest/cabinet from tipping, load the product starting with the bottom drawers.
• Do not exceed the maximum product weight, including contents. Do not exceed the maximum weight for each drawer. Overloaded chests/
cabinets can tip, collapse, or damage drawer slides.
• Do not open more than one drawer at a time.
Chest/cabinet may tip, causing injury.
•Keep children and bystanders away while loading, unloading, and moving chest/cabinet.
Distractions can cause you to lose control.
•Only lift the chest/cabinet according to the in-
structions in this manual. Other methods may be
dangerous, resulting in injury.
• Only transport the chest/cabinet when empty. Properly secure when transporting.
• Do not mount the chest/cabinet on a truck bed or any other moving object.
• Lock both the lid and all drawers before rolling the chest/cabinet. The drawers could come open
and make the chest/cabinet unstable and tip.
• Only roll the chest/cabinet short distances by using the handle provided.
• Secure all items before rolling the chest/cabinet.
Loose items could shift, causing the chest/cabinet to become unstable.
• Do not use drawers as steps. Do not stand on the chest/cabinet. Chest/cabinet may tip, causing injury.
• Be careful when closing the chest top cover.
Remove hands before closing the top cover.
•Do not use chest/cabinet in explosive atmo­spheres, such as in the presence of ammable
liquids, gases or dust. This equipment has internal arcing or sparking parts. Chest/cabinet should not be located in a recessed area or below fl oor level.
•Chest/cabinet plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earth (grounded) chest/ cabinet power strips. Unmodi ed plugs and match-
ing outlets will reduce risk of electric shock.
•Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
•Maintain chest/cabinet. Check for misalignment or binding wheels, breakage or bending of drawer slides or other parts and any other condition that may affect the chest/cabinet's operation. Do not use damaged chest/cabinet.
•Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.
•Have your chest/cabinet serviced by a qualifi ed repair person using only identical replacement parts. This will ensure that the safety of the chest/
cabinet is maintained.
SYMBOLOGY
Warning
Read Operator's Manual
Electrical Shock Hazard
Do not open more than one drawer at a time. Chest/cabinet may tip, causing injury.
Be careful when closing the chest top cover. Remove hands before closing the cover.
Chest must be fastened by screws through connectors after it has been placed on top of cabinet.
Lock wheels when chest/cabinet is not being moved. Unlocked wheels can allow the chest/cabinet to move unexpectedly.
Do not use drawers as steps. Chest/ cabinet may tip, causing injury.
FPO
Lock both the lid and all drawers before
moving the chest/cabinet.
SPECIFICATIONS
Cat. No. ................................................48-22-8530
Two-Slide Drawer Capacity .........100 lbs. (45.4 kg)
Four-Slide Drawer Capacity ........200 lbs. (90.7 kg)
Total Capacity ..........................1400 lbs. (635.0 kg)
FUNCTIONAL DESCRIPTION
1
8 9
11
10
13
16
1. Top chest
2. Chest mat
3. Lock
4. Gas lift strut
5. Bracket
6. Cord storage bracket
7. Side handle
8. Power strip
9. Charger mounts
10. Bumper
2
3
6
7
5
4
11. Swivel caster with brake
12. Drawer slide
13. Rigid caster
14. T ool organizer
15. Drawer divider
16. Key
17. Rolling cabinet
12
15
14
17
4
5
ASSEMBLY
CAUTION
Be sure to follow the assembly in-
structions for the appropriate chest/cabinet. Do not use power tools to as­semble chest/cabinet. Tighten bolts with hand wrenches.
NOTE: Begin product assembly close to the nal
intended location of your chest/cabinet. This product is heavy and may be diffi cult to move after assembly.
Tools Required
ġ
ġ
ġ
ġ
Phillips
screwdriver
Safety
goggles
10 mm
Wrench
13 mm
Wrench
Hardware Included
NOTE: Items not shown to actual size.
Hardware Item Description Quantity
AA Screw M4 x 10L 16
BB Screw M6 x 15L 8
CC
Bolt M6 x 15L 4
DD
Washer 16
EE
Bolt M8 x 15L 16
Item Description Quantity
Side handle 1
Swivel caster with
brake
2
Rigid caster 2
Bracket 2
Bumper 4
Cord Storage
Bracket
2
NOTE: Begin product assembly close to the fi nal intended location of your chest/cabinet. This product is heavy and may be diffi cult to move after assembly.
Attaching the Side Handle
Attach the side handle to the rolling cabinet using four bolts (CC). The side handle can be attached to either side of the rolling cabinet. NOTE: The holes in the cabinet are tapped and do not require nuts.
Installing the Casters
CAUTION
Two people may be required to complete installation.
CAUTION
Do not overtighten the screws.
1. Ensure all cabinet drawers are securely locked into place using the key lock on the rolling cabinet.
2. Lay the rolling cabinet on its back. Use the packag­ing material to protect the fi nish.
GROUNDING
WARNING
Improperly connecting the ground-
ing wire can result in the risk of electric shock. Check with a qualifi ed electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug pro­vided with the chest/cabinet. Never remove the grounding prong from the plug. Do not use the chest/cabinet if the cord or plug is damaged. If damaged, have it repaired before use. If the plug will not fi t the outlet, have a proper outlet installed by a qualifi ed electrician.
Chests/Cabinets with Three Prong Plugs
Chests/cabinets marked “Grounding Required” have a power strip with a three wire cord and three prong grounding plug. The plug must be connected to a properly grounded outlet (See Figure A). If the power strip should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user,
Fig. A
reducing the risk of electric shock. The grounding prong in the plug is connected through the green wire inside the cord to the grounding sys­tem in the power strip. The green wire in the cord must be the only wire connected to the power strip's grounding system and must never be attached to an electrically “live” terminal. Your power strip must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in Figure A.
3. Mount the two swivel casters with brake to the rolling cabinet using four bolts (EE) and washers (DD) per caster. The swivel casters with brake should be installed on the end of the cabinet with the side handle.
4. Mount the two rigid casters to the opposite end of the rolling cabinet using four bolts (EE) and washers (DD) per caster.
5. Tighten all bolts securely with a wrench.
6. Return the rolling cabinet to its upright position.
Installing the Chest onto the Cabinet
CAUTION
Two people may be required to complete installation.
1. Place the top chest on top of the rolling cabinet.
NOTE: The holes in the cabinet are tapped and
do not require nuts.
2. Attach the two brackets to the back of the product to secure the top chest to the rolling cabinet. Place the brackets over the holes and secure with four screws (AA) per bracket.
3. Tighten all screws securely with a Phillips screw­driver.
6
7
Installing the Drawer Liners and Mat
Place the drawer liners in appropriately sized draw­ers and the mat in the chest lid area to protect the surface. The double sided tape provided can be used to secure the chest lid mat and prevent it from sliding.
Installing the Bumpers
Attach the four bumpers to the rolling cabinet using two screws (BB) per bumper.
Installing the Cord Storage Brackets
Attach the brackets to the right side of the cabinet with two screws (AA) per bracket. Orient the brackets with one pointed up and one pointed down so that the power outlet cord can be wrapped around the brackets for storage.
OPERATION
WARNING
To avoid injury or property damage,
do not exceed maximum drawer capacity. Use care when moving chest/cabinet on incline or rough surface. Chest/cabinet may tip if weight is not evenly distributed front to back and side to side. Place more than half the total load weight on the bottom cabinet when possible.
Locking and Unlocking the Chest/Cabinet
NOTE: The drawers must be fully closed before
locking/unlocking the unit. Insert the key. Turn it fully left to lock, or fully right to unlock. Always remove the key after locking and unlocking.
Using the Caster Brakes
To lock the swivel casters, step down on the levers marked ON. Be sure to lock both casters to prevent chest/cabinet from rolling or swiveling. T o unlock casters, push down on the levers marked OFF.
Moving the Chest/Cabinet on an Incline or
Rough Surface
Take care that the chest/cabinet does not tip or become unbalanced when moving it on an incline or rough surface. Do not exceed an incline of 10 degrees. Lock the chest/cabinet and secure all items before moving.
Rolling the Chest/Cabinet
The chest/cabinet is only intended for rolling short distances. Only roll the chest/cabinet using the han­dle. Do not push or pull chest/cabinet by the frame or product may tip. Do not modify the chest/cabinet in any way. Drilling holes or modifying the chest/ cabinet will lower the load capacity, which can cause the chest/cabinet to collapse, resulting in injury. Lock the chest/cabinet and secure all items before rolling.
Lifting the Chest/Cabinet
The cabinet and chest/cabinet combo are not intended to be lifted. However, if you need to lift, empty the chest/cabinet and then place straps or forks inside and next to casters. Do not lift loaded chests/cabinets. Be sure all bystanders are moved away before lifting chest/cabinet.
Mounting Chargers
The rolling cabinet comes equipped with four pre­installed charger mounting bosses, located below the power strip. The charger mounts are suitable for holding MILW AUKEE M18™ & M12™ Multi Voltage chargers as well as M18™ chargers. To mount a charger, install a screw (AA) into each boss, then slide the charger's key-hole slots over the screws. Slide the charger toward the fl oor to lock it onto the screws.
Removing the Drawers
1. Fully extend and empty the drawer.
2. Depending on the side, either lift or lower the release lever on both sides so the slides can ride over the stops. Pull out to remove.
Release Lever
Installing the Drawers
1. Pull the slides and slide carrier out until fully ex­tended.
2. Hold the slide on the cabinet while aligning it with the slide on the drawer.
3. Slightly insert one side and repeat for the other side.
4. Slowly push the drawer until it is fully closed to engage the slide.
5. Open and close the drawer to verify proper op­eration.
MAINTENANCE
WARNING
To reduce the risk of injury , contact
MILW AUKEE Corporate After Sales Service Technical Support for ALL repairs and replacement parts.
Maintaining the Chest/Cabinet
Keep your chest/cabinet in good repair by adopting a regular maintenance program. Before use, examine the general condition of your chest/cabinet. Check for loose screws, misalignment, binding of wheels, bro­ken parts and any other condition that may affect its safe operation. Do not use a damaged chest/cabinet.
Maintaining the Casters
Grease the casters annually using high quality bear­ing grease.
Grease
Points
Maintaining the Drawers
1. Periodically clean the drawer with a mild detergent
and water.
2. Remove grease and oil in drawer with a standard,
nonfl ammable cleaning fl uid.
3. The use of drawer liners is recommended to
protect the fi nish inside the drawers and make the drawers easier to clean. Drawer liners can be cleaned with soap and water.
4. Lubricate the slides semi-annually with general
purpose grease or equivalent.
Grease Points
Cleaning
This steel product has been coated with industrial powder coating for a durable fi nish. To help protect the powder coated fi nish, do not allow harsh chemi- cals (oil, grease or other chemical) to remain on the powder coating surface. Use a glass cleaner to clean and maintain all surfaces of powder coating. Keep the chest/cabinet handles and wheels clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean your chest/cabinet since certain cleaning agents and solvents are harmful to plastics. Some of these include: gasoline, turpentine, lacquer thinner, chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never use fl ammable or combustible solvents around chests/cabinets.
Service
For service and repair information, including the or­dering of service parts, call our Corporate After Sales Service T echnical Support line at 1-800-SA WDUST, or visit our website at www.milwaukeetool.com.
ACCESSORIES
WARNING
Modifying the chest/cabinet to ac-
cept other accessories may be hazardous, resulting in injury or property dam­age. Use only specifi cally recommended acces- sories according to the manufacturer's instruc­tions.
For a complete listing of accessories, go online to www.milwaukeetool.com or contact a distributor.
SERVICE - UNITED STATES
1-800-SAWDUST (1.800.729.3878)
Monday-Friday, 7:00 AM - 6:30 PM CST
or visit www.milwaukeetool.com
Contact Corporate After Sales Service Technical Support with technical, service/repair, or warranty questions.
Email: metproductsupport@milwaukeetool.com Become a Heavy Duty Club Member at
www.milwaukeetool.com to receive important notifi cations regarding your tool purchases.
SERVICE - CANADA
Milwaukee Tool (Canada) Ltd
1.800.268.4015
Monday-Friday, 7:00 AM - 4:30 PM CST
or visit www.milwaukeetool.ca
LIMITED WARRANTY
USA & CANADA
Every MILWAUKEE steel storage chest and cabinet are warranted to the original purchaser only to be free from defects in material and workmanship. Subject to certain exceptions, MILWAUKEE will repair or replace any part on a chest or cabinet which, after examination, is determined by MILWAUKEE to be defective in material or workman­ship for a period of three (3) years after the date of purchase. Return of the chest or cabinet to the place of purchase is required. A copy of the proof of purchase should be included with the return product. This warranty does not apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents. Warranty Registration is not necessary to obtain the applicable warran­ty on a MILWAUKEE steel storage chest or cabinet. The manufacturing date of the product will be used to determine the warranty period if no proof of purchase is provided at the time warranty service is requested.
Loading...
+ 7 hidden pages