Milwaukee 48-22-8510, 48-22-8520 Operator's Manual
Cat. No. / No de cat.
48-22-8510 Series / Série / Serie
48-22-8520 Series / Série / Serie
OPERATOR'S MANUAL
MANUEL de L'UTILISATEUR
MANUAL del OPERADOR
WARNING To reduce the risk of injury, user must read and understand operator's manual.
AVERTISSEMENT An de réduire le risque de blessures, l'utilisateur doit lire et bien
comprendre le manuel.
ADVERTENCIA Para reducir el riesgo de lesiones, el usuario debe leer y entender el manual.
Este manual se aplica a los modelos anteriores (puede venderse por separado)
46" 8 DRAWER STEEL STORAGE CHEST &
46" 8 DRAWER STEEL STORAGE CABINET
COFFRE DE RANGEMENT AVEC 8 TIROIRS EN ACIER
1,16 m (46") ET PLACARD DE RANGEMENT AVEC 8 TIROIRS EN
ACIER 1,16 m (46")
CAJA DE ALMACENAMIENTO CON 8 CAJONES DE ACERO DE
1,16 m (46") Y GABINETE DE ALMACENAMIENTO CON 8
CAJONES DE ACERO DE 1,16 m (46")
2
3
IMPORTANT SAFETY INSRUCTIONS
WARNING
READ ALL SAFETY WARNINGS
AND ALL INSTRUCTIONS. Failure
to follow the warnings and instructions may result in serious injury. Save all warnings and in-
structions for future reference.
WORK AREA SAFETY
•Use the chest/cabinet and accessories in accordance with these instructions and in the
manner intended, taking into account the working
conditions. Use of the chest/cabinet for operations
different from those intended could result in a hazardous situation.
•Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
•Fully assemble the chest/cabinet according to the
assembly instructions. Do not leave off any pieces.
• Chest must be fastened by screws through
connectors after it has been placed on top of
cabinet.
•Do not modify the chest/cabinet in any way. Use
only specically recommended accessories. Drilling
holes or modifying the chest/cabinet will lower the
load capacity, which can cause the chest/cabinet to
collapse, resulting in injury.
•Lock wheels when chest/cabinet is not being
moved. Unlocked wheels can allow the chest/
cabinet to move unexpectedly.
•Keep the chest/cabinet on a level surface. Do not
load, unload, or park chest/cabinet on an incline.
The chest/cabinet may become unbalanced and tip,
resulting in injury.
•Always balance the chest/cabinet load to avoid
tipping. Unbalanced chests/cabinets are more likely
to tip when being moved or when using the chest/
cabinet work surfaces. Evenly distribute the weight
front to back and side to side. Place more than half
the total load weight on the bottom cabinet when possible. To help prevent the chest/cabinet from tipping,
load the product starting with the bottom drawers.
• Do not exceed the maximum product weight,
including contents. Do not exceed the maximum
weight for each drawer. Overloaded chests/
cabinets can tip, collapse, or damage drawer slides.
• Do not open more than one drawer at a time.
Chest/cabinet may tip, causing injury.
•Keep children and bystanders away while
loading, unloading, and moving chest/cabinet.
Distractions can cause you to lose control.
•Only lift the chest/cabinet according to the instructions in this manual. Other methods may be
dangerous, resulting in injury.
• Only transport the chest/cabinet when empty.
Properly secure when transporting.
• Do not mount the chest/cabinet on a truck bed
or any other moving object.
• Lock both the lid and all drawers before rolling
the chest/cabinet. The drawers could come open
and make the chest/cabinet unstable and tip.
• Only roll the chest/cabinet short distances by
using the handle provided.
• Secure all items before rolling the chest/cabinet.
Loose items could shift, causing the chest/cabinet
to become unstable.
• Do not use drawers as steps. Do not stand on the
chest/cabinet. Chest/cabinet will tip, causing injury.
• Be careful when closing the chest top cover.
Remove hands before closing the top cover.
•Do not use chest/cabinet in explosive atmospheres, such as in the presence of ammable
liquids, gases or dust. This equipment has internal
arcing or sparking parts. Chest/cabinet should not
be located in a recessed area or below oor level.
•Chest/cabinet plugs must match the outlet.
Never modify the plug in any way. Do not use
any adapter plugs with earth (grounded) chest/
cabinet power strips. Unmodied plugs and match-
ing outlets will reduce risk of electric shock.
•Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
•Maintain chest/cabinet. Check for misalignment
or binding wheels, breakage or bending of drawer
slides or other parts and any other condition that
may affect the chest/cabinet's operation. Do not use
damaged chest/cabinet.
•Maintain labels and nameplates. These carry
important information. If unreadable or missing,
contact a MILWAUKEE service facility for a free
replacement.
•Have your chest/cabinet serviced by a qualied
repair person using only identical replacement
parts. Visit a local authorized service center for
repairs. Components, such as the power strip, are
not user replaceable. This will ensure that the safety
of the chest/cabinet is maintained.
SYMBOLOGY
Warning
Read Operator's Manual
Electrical Shock Hazard
Do not open more than one drawer at a
time. Chest/cabinet may tip, causing injury.
Be careful when closing the chest top
cover. Remove hands before closing
the cover.
Chest must be fastened by screws
through connectors after it has been
placed on top of cabinet.
Lock wheels when chest/cabinet is not
being moved. Unlocked wheels can
allow the chest/cabinet to move
unexpectedly.
Do not use drawers as steps. Chest/
cabinet may tip, causing injury.
FPO
Lock both the lid and all drawers before
moving the chest/cabinet.
SPECIFICATIONS
Cat. No. ...48-22-8510 Series, 48-22-8520 Series*
Two-slide drawer capacity ...........100 lbs. (45.4 kg)
Four-slide drawer capacity ..........200 lbs. (90.7 kg)
Total capacity ........................... 1800 lbs. (816.5 kg)
AC input volts ....................................................120
Hertz ....................................................................60
Watts ...............................................................1875
Max operating temperature .............221
°F
(105
°C)
* Items may be sold separately.
FUNCTIONAL DESCRIPTION
1
15
7
14
13
11
9
1. Top chest
2. Chest mat
3. Lock
4. Bracket
5. Cord storage bracket
6. Gas lift strut
7. Cabinet mat
8. Rolling cabinet
9. Key
10. Bumper
11. Rigid caster
2
3
4
8
5
10
6
12. Tool organizer
13. Drawer slide
14. Swivel caster
with brake
15. Charger mounts
16. Power strip
17. Side handle
12
17
16
4
5
ASSEMBLY
CAUTION
Be sure to follow the assembly instructions for the appropriate
chest/cabinet. Do not use power tools to assemble chest/cabinet. Tighten bolts with hand
wrenches.
Tools Required (Not Included)
Phillips
screwdriver
Safety
goggles
10 mm
Wrench
13 mm
Wrench
Hardware Included
NOTE: Items not shown in actual size. Hardware
lengths are approximate.
Hardware Item Description Quantity
AA
Bolt M6 x 15L 4
BB
Washer M8 16
CC Bolt M8 x 15L 16
DD
Screw M4 x 10L 20
EE
Screw M6 x 15L 8
Item Description Quantity
Side handle 1
Swivel caster with brake 2
Rigid caster 2
Bracket 2
Bumper 4
Cord Storage Bracket 4
NOTE: Begin product assembly close to the nal
intended location of your chest/cabinet. This product
is heavy and may be difcult to move after assembly.
Attaching the Side Handle
Attach the side handle to the rolling cabinet using
four bolts (AA). The side handle can be attached to
either side of the rolling cabinet.
NOTE: The holes in the cabinet are tapped and do
not require nuts.
AA
Installing the Casters
CAUTION
Two people may be required to
complete installation.
Do not overtighten the screws.
1. Ensure all cabinet drawers are securely locked into
place using the key lock on the rolling cabinet.
2. Lay the rolling cabinet on its back. Use the packag-
ing material to protect the nish.
3. Mount the two swivel casters with brake to the
rolling cabinet using four bolts (CC) and washers
(BB) per caster. The swivel casters with brake
should be installed on the end of the cabinet with
the side handle.
4. Mount the two rigid casters to the opposite end
of the rolling cabinet using four bolts (CC) and
washers (BB) per caster.
5. Tighten all bolts securely with a wrench.
6. Return the rolling cabinet to its upright position.
BB
CC
GROUNDING
WARNING
Improperly connecting the grounding wire can result in the risk of
electric shock. Check with a qualied electrician
if you are in doubt as to whether the outlet is
properly grounded. Do not modify the plug pro-
vided with the chest/cabinet. Never remove the
grounding prong from the plug. Do not use the
chest/cabinet if the cord or plug is damaged. If
damaged, have it repaired before use. If the plug
will not t the outlet, have a proper outlet installed
by a qualied electrician.
Chests/Cabinets with Three Prong Plugs
Chests/cabinets marked “Grounding Required”
have a power strip with a three wire cord and three
prong grounding plug. The plug must be connected
to a properly grounded outlet (See Figure A). If the
power strip should electrically malfunction or break
down, grounding provides a low resistance path to
carry electricity away from the user, reducing the risk
of electric shock.
The grounding prong in the plug is connected through
the green wire inside the cord to the grounding system in the power strip. The green wire in the cord
must be the only wire connected to the power strip's
grounding system and must never be attached to an
electrically “live” terminal.
Your power strip must be plugged into
Fig. A
an appropriate outlet, properly installed and grounded in accordance
with all codes and ordinances. The
plug and outlet should look like those
in Figure A.
Installing the Chest onto the Cabinet
CAUTION
Two people may be required to
complete installation.
1. Remove the cabinet mat from the rolling cabinet.
The top chest will not line up with the brackets if
the mat is in place.
2. Place the top chest on top of the rolling cabinet.
NOTE: The holes in the cabinet are tapped and do
not require nuts.
3. Attach the two brackets to the back of the product
to secure the top chest to the rolling cabinet. Place
the brackets over the holes and secure with four
screws (DD) per bracket.
4. Tighten all screws securely with a Phillips screwdriver.
DD
Installing the Drawer Liners and Mat
Place the drawer liners in appropriately sized drawers and the mat in the chest lid area to protect the
surface. The double sided tape provided can be used
to secure the chest lid mat and prevent it from sliding.
Installing the Bumpers
Attach the four bumpers to the rolling cabinet using
two screws (EE) per bumper.
EE
6
7
Installing the Cord Storage Brackets
Attach the brackets to the back of the chest and
cabinet with two screws (DD) per bracket. Orient the
brackets with one pointed up and one pointed down
so that the power outlet cord can be wrapped around
the brackets for storage.
OPERATION
WARNING
To avoid injury or property damage,
do not exceed maximum shelf ca-
pacity. Use care when moving chest/cabinet on
incline or rough surface. Chest/cabinet may tip
if weight is not evenly distributed front to back
and side to side. Place more than half the total
load weight on the bottom cabinet when possible.
Locking and Unlocking the Chest/Cabinet
NOTE: The drawers must be fully closed before
locking/unlocking the unit.
Insert the key. Turn it fully left to lock, or fully right
to unlock. Always remove the key after locking and
unlocking.
Using the Caster Brakes
To lock the swivel casters, step
down on the levers marked
Lock. Be sure to lock both
casters to prevent chest/
cabinet from rolling or swiveling. To unlock casters,
push down on the levers
marked Unlock.
Moving the Chest/Cabinet on
an Incline or Rough Surface
Take care that the chest/cabinet does not tip or
become unbalanced when moving it on an incline
or rough surface. Do not exceed an incline of 10
degrees. Lock the chest/cabinet and secure all items
before moving.
Rolling the Chest/Cabinet
The chest/cabinet is only intended for rolling short
distances. Only roll the chest/cabinet using the handle. Do not push or pull chest/cabinet by the frame
or product may tip. Do not modify the chest/cabinet
in any way. Drilling holes or modifying the chest/
cabinet will lower the load capacity, which can cause
the chest/cabinet to collapse, resulting in injury. Lock
the chest/cabinet and secure all items before rolling.
Lifting the Chest/Cabinet
The cabinet and chest/cabinet combo are not
intended to be lifted. However, if you need to lift,
empty the chest/cabinet and then place straps or
forks inside and next to casters. Do not lift loaded
chests/cabinets. Be sure all bystanders are moved
away before lifting chest/cabinet.
Mounting Chargers
The rolling cabinet comes equipped with four preinstalled charger mounting bosses, located below the
power strip. The charger mounts are suitable for holding MILWAUKEE M18™ & M12™ Multi Voltage chargers as well as M18™ chargers. To mount a charger,
install a screw (DD) into each boss, then slide the
charger's key-hole slots over the screws. Slide the
charger toward the oor to lock it onto the screws.
Removing the Drawers
1. Fully extend and empty the drawer.
2. Depending on the side, either lift or lower the
release lever on both sides so the slides can ride
over the stops. Pull out to remove.
Release Lever
Installing the Drawers
1. Pull the slides and slide carrier out until fully extended.
2. Hold the slide on the cabinet while aligning it with
the slide on the drawer.
3. Slightly insert one side and repeat for the other
side.
4. Slowly push the drawer until it is fully closed to
engage the slide.
5. Open and close the drawer to verify proper operation.
MAINTENANCE
WARNING
To reduce the risk of injury, contact
MILWAUKEE Corporate After Sales
Service Technical Support for ALL repairs and
replacement parts.
Maintaining the Chest/Cabinet
Keep your chest/cabinet in good repair by adopting a
regular maintenance program. Before use, examine
the general condition of your chest/cabinet. Check for
loose screws, misalignment, binding of wheels, broken parts and any other condition that may affect its
safe operation. Do not use a damaged chest/cabinet.
Maintaining the Casters
Grease the casters annually using high quality bearing grease.
Grease
Points
Maintaining the Drawers
1. Periodically clean the drawer with a mild detergent
and water.
2. Remove grease and oil in drawer with a standard,
nonammable cleaning uid.
3. The use of drawer liners is recommended to
protect the nish inside the drawers and make
the drawers easier to clean. Drawer liners can be
cleaned with soap and water.
4. Lubricate the slides semi-annually with general
purpose grease or equivalent.
Grease
Points
Cleaning
This steel product has been coated with industrial
powder coating for a durable nish. To help protect
the powder coated nish, do not allow harsh chemi-
cals (oil, grease or other chemical) to remain on the
powder coating surface. Use a glass cleaner to
clean and maintain all surfaces of powder coating.
Keep the chest/cabinet handles and wheels clean,
dry and free of oil or grease. Use only mild soap
and a damp cloth to clean your chest/cabinet since
certain cleaning agents and solvents are harmful to plastics. Some of these include: gasoline,
turpentine, lacquer thinner, chlorinated cleaning
solvents, ammonia and household detergents
containing ammonia. Never use flammable or
combustible solvents around chests/cabinets.
Service
For service and repair information, including the ordering of service parts, call our Corporate After Sales
Service Technical Support line at 1-800-SAWDUST,
or visit our website at www.milwaukeetool.com.
ACCESSORIES
WARNING
Modifying the chest/cabinet to accept other accessories may be
hazardous, resulting in injury or property damage. Use only specically recommended accessories according to the manufacturer's instructions.
For a complete listing of accessories, go online to
www.milwaukeetool.com or contact a distributor.
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