Milwaukee 2776R-20 Operator's Manual

Cat. No. / No de cat.
2776R-20 M18™ FORCELOGIC™ 3" UNDERGROUND CABLE CUTTER
WITH WIRELESS REMOTE COUPE-CÂBLE SOUTERRAIN DE 76 mm FORCELOGIC™
M18™ AVEC TÉLÉCOMMANDE SANS FIL CORTADOR DE CABLE SUBTERRÁNEO DE 76 mm
OPERATOR'S MANUAL MANUEL de L'UTILISATEUR MANUAL del OPERADOR
WARNING To reduce the risk of injury, user must read and understand operator's manual. AVERTISSEMENT An de réduire le risque de blessures, l'utilisateur doit lire et bien
comprendre le manuel.
ADVERTENCIA Para reducir el riesgo de lesiones, el usuario debe leer y entender el manual.
2
GENERAL POWER TOOL
SAFETY WARNINGS
WARNING
Read all safety warnings, instruc­tions, illustrations and specica-
tions provided with this power tool. Failure to
follow all instructions listed below may result in
electric shock, re and/or serious injury. Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-oper-
ated (cordless) power tool.
WORK AREA SAFETY
• Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
• Do not operate power tools in explosive atmo-
spheres, such as in the presence of ammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
• Keep children and bystanders away while oper­ating a power tool. Distractions can cause you to
lose control.
ELECTRICAL SAFETY
• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching outlets will
reduce risk of electric shock.
• Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet condi­tions. Water entering a power tool will increase the
risk of electric shock.
• Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
• When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of
electric shock.
• If operating a power tool in a damp location is unavoidable, use a ground fault circuit inter­rupter (GFCI) protected supply. Use of an GFCI
reduces the risk of electric shock.
PERSONAL SAFETY
• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under
the inuence of drugs, alcohol or medication. A moment of inattention while operating power tools
may result in serious personal injury.
• Use personal protective equipment. Always
wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions
will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch
is in the off-position before connecting to power source and/or battery pack, picking up or carry-
ing the tool. Carrying power tools with your nger
on the switch or energizing power tools that have
the switch on invites accidents.
• Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may
result in personal injury.
• Do not overreach. Keep proper footing and bal­ance at all times. This enables better control of the
power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry or long hair
can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
• Do not let familiarity gained from frequent use of tools allow you to become complacent and
ignore tool safety principles. A careless action can
cause severe injury within a fraction of a second.
POWER TOOL USE AND CARE
• Do not force the power tool. Use the correct power tool for your application. The correct power
tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be
repaired.
• Disconnect the plug from the power source and/
or remove the battery pack, if detachable, from the power tool before making any adjustments,
changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of
starting the power tool accidentally.
• Store idle power tools out of the reach of chil­dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the
hands of untrained users.
• Maintain power tools and accessories. Check for misalignment or binding of moving parts, break­age of parts and any other condition that may affect the power tool’s operation. If damaged,
have the power tool repaired before use. Many accidents are caused by poorly maintained power
tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits
etc. in accordance with these instructions, tak­ing into account the working conditions and the
work to be performed. Use of the power tool for operations different from those intended could result
in a hazardous situation.
• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles
and grasping surfaces do not allow for safe handling
and control of the tool in unexpected situations.
BATTERY TOOL USE AND CARE
• Recharge only with the charger specied by the
manufacturer. A charger that is suitable for one type
of battery pack may create a risk of re when used with another battery pack.
• Use power tools only with specically desig­nated battery packs. Use of any other battery
packs may create a risk of injury and re.
3
• When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects,
that can make a connection from one terminal to another. Shorting the battery terminals together
may cause burns or a re.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact acci­dentally occurs, ush with water. If liquid con-
tacts eyes, additionally seek medical help. Liquid
ejected from the battery may cause irritation or burns.
• Do not use a battery pack or tool that is dam­aged or modied. Damaged or modied batteries
may exhibit unpredictable behavior resulting in re, explosion or risk of injury.
• Do not expose a battery pack or tool to re or
excessive temperature. Exposure to re or tem­perature above 265°F (130°C) may cause explosion.
• Follow all charging instructions and do not
charge the battery pack or tool outside the temperature range specied in the instructions.
Charging improperly or at temperatures outside
the specied range may damage the battery and increase the risk of re.
SERVICE
• Have your power tool serviced by a qualied
repair person using only identical replacement parts. This will ensure that the safety of the power
tool is maintained.
• Never service damaged battery packs. Service of battery packs should only be performed by the
manufacturer or authorized service providers.
SPECIFIC SAFETY RULES FOR
CABLE CUTTER
• Keep hands away from all cutting edges and moving parts. Laceration and amputation can occur.
• To reduce the risk of injury, wear safety goggles or glasses with side shields when operating or servicing the tool. Material may crack or shatter.
WARNING
To reduce the risk of explosion,
electric shock and property
damage, do not use on live electrical lines. Tool is NOT insulated. Contact with a live circuit could result in severe injury or death. Turn
off power before making a cut. Never cut gas or water lines.
• Use auxiliary handle(s), if supplied with the tool.
Loss of control can cause personal injury.
Maintain labels and nameplates. These carry
important information. If unreadable or missing,
contact a MILWAUKEE service facility for a free
replacement.
WARNING
Some dust created by power sand-
ing, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other repro-
ductive harm. Some examples of these chemicals
are:
• lead from lead-based paint
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated
lumber.
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are spe-
cially designed to lter out microscopic particles.
SYMBOLOGY
Volts
Direct Current
C
US
UL Listing for Canada and U.S.
WARNING
To reduce the risk of explosion, electric
shock and property damage, do not
use on live electrical lines. Tool is NOT insulated. Contact with a live circuit could result in severe injury or death. Turn off power before making a cut. Never cut gas or water lines.
WARNING
Keep hands away
from all cutting edges
and moving parts. Laceration and amputation can occur.
To reduce the risk of injury, wear
safety goggles or glasses with side shields when operating or servicing
the tool.
Read operator's manual.
4
ASSEMBLY
WARNING
Recharge only with the charger
specied for the battery. For spe­cic charging instructions, read the operator’s manual supplied with your charger and battery.
Inserting/Removing the Battery
To remove the battery, push in the release buttons
and pull the battery pack away from the tool.
To insert the battery, slide the pack into the body
of the tool. Make sure it latches securely into place.
WARNING
Always remove battery pack before
changing or removing accesso-
ries. Only use accessories specically recom­mended for this tool. Others may be hazardous.
Blades are sharp. Keep hands away from cutting edge. Laceration can occur.
Changing the Blades
Replace the blades when they become chipped or
damaged. Always replace blades as a set. Use only MILWAUKEE blades. Refer to Specications for replacement blade numbers.
1. Pull the trigger to close the blades slightly. The
retaining rings must be exposed.
2. Remove the battery pack.
3. Use a wrench or pliers to remove the blade nuts
and remove the blade bolt.
4. Remove the retaining ring and pull out the pin
from one of the blades.
5. NOTE: Take notice of the blade orientation so the
new blades can be installed the same way. The blades should be oriented so the at sides contact
and the bevels face away from each other, like a
pair of scissors.
6. Carefully remove the blade.
7. Install the new blade in the same orientation.
8. Slide the pin through the blade and bracket.
Replace the retaining ring.
9. Repeat steps 4 to 8 for the other blade.
10. Insert the blade bolt.
11. Thread the inner blade nut onto the blade bolt
and hand-tighten.
12. Thread the outer blade nut onto the blade bolt.
Holding the inner blade nut motionless, tighten the outer blade nut to 130 in-lbs to lock the nuts
together.
Locking and Unlocking the Trigger
To lock the trigger, pull the trigger lock back. To unlock the trigger, push the trigger lock to the
center position.
To lock for remote cut, pull the trigger and push the trigger to the
position. Pull the trigger again to
release.
FUNCTIONAL DESCRIPTION
12
1. Blade retainer
2. Blades
3. Front handle
4. Grounding lug
5. Trigger lock
6. LED
7. Trigger
8. Release trigger
9. Handle
10. ONE-KEY battery
door
11. Remote cut light
2
3
1
12. Remote cut switch
13. Hanger
14. Remote power switch 1
15. Remote button 2
16. Remote button 3
17. Remote cut indicators
13
14
15
16
17
11
5
6
7
8
9
10
4
SPECIFICATIONS
Cat. No. ...................................................2776R-20
Volts .............................................................. 18 DC
Battery Type .................................................M18™
Charger Type ................................................ M18™
Recommended Ambient
Operating Temperature .................... 0°F to 125°F
High Voltage Field Rating ........................... 34.5 kV
Max Capacity *
Single Conductor ................1500 MCM Cu, 15KV
1500 MCM Al, 46KV
3 Conductors .......................350 MCM Cu, 15 KV
3 Conductor Single Cable............3x500 MCM Cu
3x750 MCM Al
* Do Not Cut Steel
In Remote Mode, only make Single Conductor cuts
Replacement Blades ..............Cat. No. 49-16-2774
Remote Cat. No. ................................. 22-80-2776
Volts ...................................... 6 DC (1.5 V AA x 4 )
5
OPERATION
WARNING
To reduce the risk of explosion,
electric shock and property damage, do not use on live electrical lines. Tool is NOT insulated. Contact with a live circuit could result in severe injury or death. Turn off power before making a cut. Never cut gas or water lines.
Keep hands away from all cutting edges and moving parts. Laceration and amputation can occur.
Always remove battery pack before changing or
removing accessories. Only use accessories spe-
cically recommended for this tool. Others may be hazardous.
To reduce the risk of injury, wear safety goggles or glasses with side shields.
Remote Cutting
Before cutting, ensure blades are properly installed.
• To set the tool on the ground, rotate the cutting head
180° to use the front handle as a "foot" and set the
tool in position on the ground.
• To hang the tool, use the front handle and tool
hanger to set the tool in a hanging position.
Insert the workpiece squarely between the blades.
Do not attempt to make angled cuts as it will dam-
age the workpiece and blades.
Per NFPA 70E
All steps must be completed in order! Once started,
steps 1-4 must be completed with no more than
5 minutes between each step. If more than 5 minutes occurs, reset (see step 7) and begin again.
1. Turn ON (I) the remote cut switch on
1
2
1
2
2.
3.
To make the cut, press and hold button 3 for 2 seconds.
Light 3 steady red.
Release button 3, cutting will begin.
Pull the trigger and slide the trigger lock to .
Remote cut light flashing red.
Turn
Light 1 steady blue. Light 2 flashing red.
ON (I) the remote.
TO RESET: Pull the trigger (1) to unlock. Pull the release trigger (2) to reset the jaws. Turn OFF the remote cut switch (3).
When the cut is complete, the cut indicator will light:
Green = Done Cutting Red = Cut Failed
2
sec
2
sec
3
7.
the tool to disable the trigger and turn
on the wireless function.
The tool's remote cut light will be steady red.
2. WARNING! Ensure the remote cut switch is ON before pulling the trigger.
Pull the trigger (1) and slide the
1
2
1
2
2.
3.
To make the cut, press and hold button 3 for 2 seconds.
Light 3 steady red.
Release button 3, cutting will begin.
Pull the trigger and slide the trigger lock to .
Remote cut light flashing red.
Turn
Light 1 steady blue. Light 2 flashing red.
ON (I) the remote.
TO RESET: Pull the trigger (1) to unlock. Pull the release trigger (2) to reset the jaws. Turn OFF the remote cut switch (3).
When the cut is complete, the cut indicator will light:
Green = Done Cutting Red = Cut Failed
2
sec
3
7.
1
2
trigger lock to (2).
The tool's remote cut light will
be ashing red.
WARNING! During the cut, remain outside the arc
ash boundary in accordance with NFPA 70E for the system being cut.
3. Turn ON (I) the remote.
1
2
3.
Turn
Light 1 steady blue. Light 2 flashing red.
ON (I) the remote.
TO RESET: Pull the trigger (1) to unlock. Pull the release trigger (2) to reset the jaws. Turn OFF the remote cut switch (3).
When the cut is complete, the cut indicator will light:
Green = Done Cutting Red = Cut Failed
3
7.
Light 1 will be steady blue.
Light 2 will be ashing
red.
NOTE: Light 1 ashing
blue and Light 2 off indicates the remote is
out of range of the tool. Move the remote closer to the tool.
4. Press and hold button 2 for
1
2
4. 5. 6.
To make the cut, press and hold button 3 for 2 seconds.
Light 3 steady red.
Release button 3, cutting will begin.
Press and hold button 2 for 2 seconds.
Light 2 steady red. Light 3 flashing red.
TO RESET: Pull the trigger (1) to unlock. Pull the release trigger (2) to reset the jaws. Turn OFF the remote cut switch (3).
When the cut is complete, the cut indicator will light:
Green = Done Cutting Red = Cut Failed
2
sec
2
sec
3
7.
2
sec
2 seconds.
Light 2 will be steady red.
Light 3 will be ashing
red.
5. Within 20 seconds, press and
1
2
6.
2
sec
3
7.
2
sec
hold button 3 for 2 seconds
to begin the cut.
Light 3 will be steady red.
Release button 3, cutting will begin.
Note, if more than 20 seconds passes between step 4 and 5, reset (see step 7) and begin again.
6. When the cut is complete, the
cut indicator will light:
Green = Done Cutting Red = Cut Failed
7. To reset, pull the trigger (1) to
1
2
3
unlock.
Pull the release trigger (2) to
reset the jaws. Turn OFF the remote cut switch (3).
6
Cutting without Remote
Before cutting, ensure blades are properly installed.
• The tool can be set on the ground or hand held
during use. To set the tool on the ground, rotate
the cutting head 180° to use the front handle as a
"foot". To hold by hand, grasp the tool rmly by both handles, as shown.
Insert the workpiece squarely between the blades.
Do not attempt to make angled cuts as it will dam-
age the workpiece and blades.
Ensure the remote cut switch is turned to OFF (0).
1. Grasp handle(s) rmly and pull and hold the trigger
through the operation. When the cut is complete or the tool shuts off, release the trigger. An LED will light when the trigger is pulled. NOTE: Workpiece may move slightly during the cut.
2. When the cut is complete, pull the release trigger
to open the blades.
WARNING
To reduce the risk of injury, only
cut recommended materials for the
blades (see "Specications"). Do not attempt to
cut other materials.
Cutting Tips
Cut farther in from the end of the material to avoid
crooked cuts.
Do not attempt angled cuts as it will damage the blades. Hold the material squarely between the blades.
Cut clean material to extend the blade life. Wipe dirt
and debris from material and blades before begin-
ning the cut.
Use the trigger lock to lock-off the trigger when the
tool is not in use.
Jammed Blades
Dirt and debris can cause the blades to become
jammed together after a cut. If the blades do not
open when the release trigger is pulled:
1. Press and hold the release trigger to ensure the
tool has reset.
2. Remove the battery pack.
3. While holding in the release trigger, use a rubber
mallet to tap the blade retainer until the blades open.
4. Clean any dirt and debris from the blades before
starting another cut.
ONE-KEY™
To learn more about the ONE-KEY functionality for
this tool, please reference the Quick Start guide in-
cluded with this product or go to milwaukeetool.com/ One-Key. To download the ONE-KEY app, visit the App Store or Google Play from your smart device.
MAINTENANCE
WARNING
To reduce the risk of injury, always unplug the charger and remove the
battery pack from the charger or tool before performing any maintenance. Never disassemble the tool, battery pack or charger. Contact a
MILWAUKEE service facility for ALL repairs.
Maintaining Tool
Keep your tool, battery pack and charger in good
repair by adopting a regular maintenance program.
Inspect your tool for issues such as undue noise, misalignment or binding of moving parts, breakage of parts, or any other condition that may affect the tool
operation. Return the tool, battery pack, and charger to a MILWAUKEE service facility for repair. After six
months to one year, depending on use, return the tool, battery pack and charger to a MILWAUKEE
service facility for inspection.
If the tool does not start or operate at full power with a fully charged battery pack, clean the contacts on the battery pack. If the tool still does not work prop­erly, return the tool, charger and battery pack, to a
MILWAUKEE service facility for repairs. NOTE: Refer to your ONE-KEY App for additional service interval information.
Cutting Head and Blades
Inspect the cutting head and blades for cracks or
damage. Do not use damaged cutting head or blades.
Replace the blades when they become chipped or
damaged.
Service Interval
Refer to the ONE-KEY App for information regard­ing necessary servicing, such as uid replacement.
Return the tool to a MILWAUKEE service facility for
all repairs and maintenance.
Internal Battery
An internal battery is used to facilitate full ONE-KEY™ functionality.
To replace the battery:
1. Remove the battery pack.
2. Remove the screw and open the battery door.
3. Remove the old battery.
4. Insert the new battery (3V CR2032), with the posi­tive side facing up.
5. Close the battery door and tighten the screw securely.
WARNING
To reduce the risk of personal in­jury and damage, never immerse
your tool, battery pack or charger in liquid or allow a liquid to ow inside them.
Cleaning
Clean dust and debris from vents. Keep handles clean, dry and free of oil or grease. Use only mild
soap and a damp cloth to clean, since certain clean­ing agents and solvents are harmful to plastics and
other insulated parts. Some of these harmful agents
include gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and
household detergents containing ammonia. Never use ammable or combustible solvents around tools.
Repairs
For repairs, return the tool, battery pack and charger
to the nearest service center.
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