Milwaukee 2665-22 Operator’s Manual

OPERATOR'S MANUAL MANUEL de L'UTILISATEUR MANUAL del OPERADOR
Cat. No. / No de cat.
2662-20, 2663-20, 2664-20, 2665-20
M18™ IMPACT WRENCHES AND IMPACT DRIVER CLÉS À CHOCS ET VISSEUSE DE M18™ LLAVES DE IMPACTO E IMPULSOR DE IMPACTO DE M18™
comprendre le manuel.
ADVERTENCIA Para reducir el riesgo de lesiones, el usuario debe leer y entender el manual.
GENERAL POWER TOOL
WARNING
SAFETY WARNINGS
Read all safety warnings, instruc-
tions provided with this power tool. Failure to
follow all instructions listed below may result in
electric shock, re and/or serious injury. Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-oper-
ated (cordless) power tool.
tions, illustrations and specica-
WORK AREA SAFETY
• Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
• Do not operate power tools in explosive atmo-
spheres, such as in the presence of ammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
Keep children and bystanders away while oper- ating a power tool. Distractions can cause you to
lose control.
ELECTRICAL SAFETY
• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching outlets will
reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet condi­tions. Water entering a power tool will increase the
risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
• When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of
electric shock.
• If operating a power tool in a damp location is unavoidable, use a ground fault circuit inter­rupter (GFCI) protected supply. Use of an GFCI
reduces the risk of electric shock.
PERSONAL SAFETY
• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under
the inuence of drugs, alcohol or medication. A moment of inattention while operating power tools
may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment such
as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions
will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch
is in the o󰀨-position before connecting to power source and/or battery pack, picking up or carry-
ing the tool. Carrying power tools with your nger
on the switch or energizing power tools that have
the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
Do not overreach. Keep proper footing and bal- ance at all times. This enables better control of the
power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry or long hair
can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
Do not let familiarity gained from frequent use of tools allow you to become complacent and
ignore tool safety principles. A careless action can
cause severe injury within a fraction of a second.
POWER TOOL USE AND CARE
• Do not force the power tool. Use the correct power tool for your application. The correct power
tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn
it on and o󰀨. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/
or remove the battery pack, if detachable, from the power tool before making any adjustments,
changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of
starting the power tool accidentally.
• Store idle power tools out of the reach of chil­dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the
hands of untrained users.
• Maintain power tools and accessories. Check for misalignment or binding of moving parts, break­age of parts and any other condition that may af­fect the power tool’s operation. If damaged, have
the power tool repaired before use. Many acci-
dents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with these instructions, tak­ing into account the working conditions and the
work to be performed. Use of the power tool for
operations di󰀨erent from those intended could result in a hazardous situation.
• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles
and grasping surfaces do not allow for safe handling
and control of the tool in unexpected situations.
BATTERY TOOL USE AND CARE
• Recharge only with the charger specied by the
manufacturer. A charger that is suitable for one type
of battery pack may create a risk of re when used with another battery pack.
Use power tools only with specically desig­nated battery packs. Use of any other battery
packs may create a risk of injury and re.
2
When battery pack is not in use, keep it away
WARNING
WARNING
C
US
from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects,
that can make a connection from one terminal to another. Shorting the battery terminals together
may cause burns or a re.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact acci­dentally occurs, ush with water. If liquid con-
tacts eyes, additionally seek medical help. Liquid
ejected from the battery may cause irritation or burns.
Do not use a battery pack or tool that is dam­aged or modied. Damaged or modied batteries
may exhibit unpredictable behavior resulting in re, explosion or risk of injury.
Do not expose a battery pack or tool to re or excessive temperature. Exposure to re or tem-
perature above 265°F (130°C) may cause explosion.
• Follow all charging instructions and do not
charge the battery pack or tool outside the temperature range specied in the instructions.
Charging improperly or at temperatures outside
the specied range may damage the battery and increase the risk of re.
SERVICE
• Have your power tool serviced by a qualied
repair person using only identical replacement parts. This will ensure that the safety of the power
tool is maintained.
• Never service damaged battery packs. Service of battery packs should only be performed by the
manufacturer or authorized service providers.
SPECIFIC SAFETY RULES FOR
IMPACT WRENCHES/IMPACT
DRIVER
• Hold power tool by insulated gripping surfaces,
when performing an operation where the fas­tener may contact hidden wiring. Fasteners con-
tacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator
an electric shock.
Wear ear protectors. Exposure to noise can
cause hearing loss.
• Keep hands away from all cutting edges and moving parts.
appropriate respiratory protection or use an OSHA compliant dust extraction solution.
• Always use common sense and be cautious when
using tools. It is not possible to anticipate every
situation that could result in a dangerous outcome.
Do not use this tool if you do not understand these operating instructions or you feel the work is beyond your capability; contact Milwaukee Tool or a trained
professional for additional information or training..
Maintain labels and nameplates. These carry
important information. If unreadable or missing,
contact a MILWAUKEE service facility for a free
replacement.
construction activities contains chemicals known to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• lead from lead-based paint
To reduce the risk of injury, when working in dusty situations, wear
Some dust created by power sanding, sawing, grinding, drilling, and other
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated
lumber.
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those dust masks that are spe-
cially designed to lter out microscopic particles.
SYMBOLOGY
Volts Direct Current
Canada and U.S.
No Load Revolutions per Minute (RPM) Impacts per Minute Under Load (IPM)
UL Listing for
SPECIFICATIONS
Volts .............................................................. 18 DC
Battery Type .................................................M18™
Charger Type ................................................M18™
Cat. No. ..................................................... 2662-20
RPM ............................................................. 0-2000
Drive Shank ..........................................1/2" Square
IPM .............................................................. 0-2500
Cat. No. ..................................................... 2663-20
RPM ............................................................. 0-2000
Drive Shank ..........................................1/2" Square
IPM .............................................................. 0-2800
Cat. No. ..................................................... 2664-20
RPM ............................................................. 0-2000
Drive Shank ..........................................3/4" Square
IPM .............................................................. 0-2500
Cat. No. ..................................................... 2665-20
RPM ............................................................. 0-2000
Drive Shank .............................................7/16" Hex
IPM .............................................................. 0-2500
Recommended Ambient
Operating Temperature ......................0°F to 125°F
FUNCTIONAL DESCRIPTION
5
4
3
1. Handle
2. Trigger
3. Control switch
4. Drive shank
5. Hex drive (2665-20)
6. Square drive with pin detent (2662-20)
7. Square drive with hog ring (2663-20, 2664-20)
2
1
6
7
3
WARNING
ASSEMBLY
WARNING
WARNING
WARNING
WARNING
Recharge only with the charger
cic charging instructions, read the operator’s manual supplied with your charger and battery.
To remove the battery, push in the release buttons
and pull the battery pack away from the tool.
is not in use. To insert the battery, slide the pack into the body
of the tool. Make sure it latches securely into place.
may be hazardous.
Attaching and Removing the Tool Hanger
1. To attach, remove the two top gear case screws.
2. Place the ring through the tool hanger.
3. Position the tool hanger on the tool over the two gear case screw holes.
4 Replace the two gear case screws. Hand tighten
the screws.
5. To remove, reverse the procedure.
use on impact wrenches and drivers. Other
sockets and accessories might shatter or break
causing injury.
Attaching and Removing Accessories
These tools are intended only for use with accesso-
ries designed for impact wrenches and drivers.Other sockets could shatter or break, causing injury.
1. Use only the appropriate size Square Drive Sockets.
2. To attach a socket, align the hole in
the accessory with the detent pin on
the drive shank. Hold the detent pin
in while pushing the socket onto the
drive shank. The detent pin will snap
into place in the hole to secure the
socket.
3. To remove the socket, insert a nail or other thin object into the hole in the accessory and press in the detent pin. Pull the accessory o󰀨 the drive shank.
1. Use only the appropriate size Square Drive Sock­ets.
2. To attach a socket, align the accessory with the drive shank and push it rmly over the retaining ring.
3. To remove the accessory, pull the accessory o󰀨 the drive shank.
This driver is intended for use with drill and driver
bits with a 7/16" hex shank and ball detent recess.
1. To attach an accessory, pull the ring out and insert the accessory shank. Release the ring. It may be
necessary to pull the bit out slightly to engage the
holding mechanism.
2. To remove the accessory, pull out the ring and remove the accessory. Release the ring.
specied for the battery. For spe-
Removing/Inserting the Battery
Always lock the trigger or remove
the battery pack any time the tool
Only use accessories specically
recommended for this tool. Others
Use only sockets and other acces­sories specifically designed for
Cat. No. 2662-20
Cat. No. 2663-20, 2664-20
Cat. No. 2665-20
OPERATION
To reduce the risk of injury, always
to comply with ANSI Z87.1. When working in dusty situations, wear appro-
priate respiratory protection or use an OSHA compliant dust extraction solution.
Always remove battery pack before changing
or removing accessories. Only use accessories
specically recommended for this tool. Others may be hazardous.
Keep hands away from all moving parts.
The control switch may be set to three positions: for­ward, reverse and lock. Due to a lockout mechanism, the control switch can only be adjusted when the trig­ger is not pressed. Always allow the motor to come to a complete stop before using the control switch.
1. For forward (clockwise) rotation, push the control switch from the right side of the tool. Check the
direction of rotation before use.
2. For reverse (counterclockwise) rotation, push the control switch from the left side of the tool. Check
the direction of rotation before use.
3. To lock the trigger, push the control switch to the center position. The trigger will not work when the control switch is in the locked position.
Always remove the battery pack before performing
maintenance or changing accessories. Always
lock the trigger or remove the battery pack before
storing the tool and any time the tool is not in use.
Starting, Stopping and Controlling Speed
These tools may be operated at any speed from 0
to full speed.
1. To start the tool, grasp the handle rmly and pull the trigger.
2. To vary the driving speed, increase or decrease pressure on the trigger. The further the trigger is pulled, the greater the speed.
3. To stop the tool, release the trigger. Ensure the
tool has come to a complete stop before laying
the tool down.
The longer a bolt, screw, or nut is impacted, the
tighter it will become. To help prevent damaging the
fasteners or workpieces, avoid excessive impact-
ing. Be particularly careful when impacting smaller
fasteners because they require less impacting to
reach optimum torque.
Practice with various fasteners, noting the length of
time required to reach the desired torque. Check the tightness with a hand-torque wrench. If the fasteners are too tight, reduce the impacting time. If they are not tight enough, increase the impacting time.
Oil, dirt, rust or other matter on the threads or under the
head of the fastener a󰀨ects the degree of tightness.
The torque required to loosen a fastener averages 75% to 80% of the tightening torque, depending on
the condition of the contacting surfaces. On light gasket jobs, run each fastener down to a
relatively light torque and use a hand torque wrench
for nal tightening.
wear proper eye protection marked
Using Control Switch
Impacting Techniques
4
MAINTENANCE
WARNING
WARNING
WARNING
To reduce the risk of injury, always unplug the charger and remove the
battery pack from the charger or tool before performing any maintenance. Never disassemble the tool, battery pack or charger. Contact a
MILWAUKEE service facility for ALL repairs.
Keep your tool, battery pack and charger in good
repair by adopting a regular maintenance program.
Inspect your tool for issues such as undue noise, misalignment or binding of moving parts, breakage of
parts, or any other condition that may a󰀨ect the tool operation. Return the tool, battery pack, and charger to a MILWAUKEE service facility for repair. After six
months to one year, depending on use, return the tool, battery pack and charger to a MILWAUKEE
service facility for inspection.
If the tool does not start or operate at full power with a fully charged battery pack, clean the contacts on the battery pack. If the tool still does not work prop­erly, return the tool, charger and battery pack, to a
MILWAUKEE service facility for repairs.
Maintaining Tool
To reduce the risk of personal in­jury and damage, never immerse
your tool, battery pack or charger in liquid or allow a liquid to ow inside them.
Clean dust and debris from any vents. Keep tool clean, dry and free of oil or grease. Use only mild
soap and a damp cloth to clean, since certain clean­ing agents and solvents are harmful to plastics and
other insulated parts. Some of these include gasoline,
turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household deter-
gents containing ammonia. Never use ammable or combustible solvents around tools.
For repairs, return the tool, battery pack and charger
to the nearest authorized service center.
Cleaning
Repairs
ACCESSORIES
Use only recommended accesso-
For a complete listing of accessories, go online to
www.milwaukeetool.com or contact a distributor.
ries. Others may be hazardous.
SERVICE - UNITED STATES
1-800-SAWDUST (1.800.729.3878)
Monday-Friday, 7:00 AM - 6:30 PM CST
or visit www.milwaukeetool.com
Contact Corporate After Sales Service Technical
Support with technical, service/repair, or warranty questions.
Email: metproductsupport@milwaukeetool.com Become a Heavy Duty Club Member at
www.milwaukeetool.com to receive important notications regarding your tool purchases.
SERVICE - CANADA
Milwaukee Tool (Canada) Ltd
Monday-Friday, 7:00 AM - 4:30 PM CST
1.800.268.4015
LIMITED WARRANTY
Every MILWAUKEE power tool* (see exceptions below) is warranted to the original purchaser only to be free from defects in material and
workmanship. Subject to certain exceptions, MILWAUKEE will repair
or replace any part on an electric power tool which, after examination, is determined by MILWAUKEE to be defective in material or workman-
ship for a period of ve (5) years** after the date of purchase unless otherwise noted. Return of the power tool to a MILWAUKEE factory
Service Center location or MILWAUKEE Authorized Service Station,
freight prepaid and insured, is required. A copy of the proof of purchase should be included with the return product. This warranty does not
apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of
maintenance, or accidents. Normal Wear: Many power tools need periodic parts replacement and service to achieve best performance. This warranty does not cover
repair when normal use has exhausted the life of a part including, but not limited to, chucks, brushes, cords, saw shoes, blade clamps, o-rings, seals, bumpers, driver blades, pistons, strikers, lifters, and
bumper cover washers.
*This warranty does not cover Air Nailers & Staplers; Airless Paint Sprayer; Cordless Battery Packs; Gasoline Driven Portable Power Gen-
erators; Hand Tools; Hoist – Electric, Lever & Hand Chain; M12™ Heat­ed Gear; Reconditioned Product; and Test & Measurement Products. There are separate and distinct warranties available for these products.
**The warranty period for Job Site Radios, M12™ Power Port, M18™ Power Source, Jobsite Fan and Trade Titan™ Industrial Work Carts
is one (1) year from the date of purchase. The warranty period for the M18 FUEL™ 1" D-Handle High Torque Impact Wrenches, Drain
Cleaning Cables, AIRSNAKE™ Drain Cleaning Air Gun Accessories,
REDLITHIUM™ USB Laser Levels, TRAPSNAKE™ 25' Auger w/
CABLE DRIVE™, FORCE LOGIC™ Press Tool Accessories and Green
Cross Line Laser is two (2) years from the date of purchase. The war­ranty period for the M18™ Compact Heat Gun, 8 Gallon Dust Extrac­tor, M18™ Framing Nailers, M18 FUEL™ 1/2" Ext. Anvil Controlled Torque Impact Wrench w/ ONE-KEY™, M18 FUEL™ 1" High Torque Impact Wrench w/ ONE-KEY™, M18 FUEL™ 2 Gal. Compact Quiet Compressor, M12™ Laser Levels, 165' Laser Detector, M12™ 23GA Pin Nailer, M18 FUEL™ 1/4" Blind Rivet Tool w/ ONE-KEY™, M12 FUEL™ Low Speed Tire Bu󰀨er, M18 FUEL™ Random Orbital Polish-
ers, M18™ Utility Fencing Stapler, and the 72" Laser Tripod is three (3)
years from the date of purchase. The warranty period for the LED in the
LED Work Light and the LED Upgrade Bulb for the Work Light is the
lifetime of the product subject to the limitations above. If during normal use the LED or LED Bulb fails, the part will be replaced free of charge.
Warranty Registration is not necessary to obtain the applicable war-
ranty on a MILWAUKEE power tool product. The manufacturing date
of the product will be used to determine the warranty period if no proof
of purchase is provided at the time warranty service is requested. ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CON­TRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE BE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL
OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES,
EXPENSES, LOSSES OR DELAYS ALLEGED TO BE AS A CONSE­QUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY
PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR
LOSS OF PROFITS. SOME STATES DO NOT ALLOW THE EX­CLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES, WRITTEN OR ORAL. TO THE EXTENT PERMITTED BY LAW, MILWAUKEE DISCLAIMS ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE; TO THE EXTENT SUCH DISCLAIMER IS NOT PERMITTED BY LAW, SUCH IMPLIED WAR­RANTIES ARE LIMITED TO THE DURATION OF THE APPLICABLE EXPRESS WARRANTY AS DESCRIBED ABOVE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WAR­RANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU, THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. This warranty applies to product sold in the U.S.A. and Canada only.
Please consult the ‘Service Center Search’ in the Parts & Service sec-
tion of MILWAUKEE’s website www.milwaukeetool.com or call 1.800. SAWDUST (1.800.729.3878) to locate your nearest service facility for warranty and non-warranty service on a Milwaukee electric power tool.
USA & CANADA
5
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