Milwaukee 2455-20 User Manual
Cat. No.
No de cat.
2455-20
OPERATOR'S MANUAL
MANUEL de L'UTILISATEUR
MANUAL del OPERADOR
M12™ CORDLESS NO-HUB COUPLING DRILL DRIVER
PERCEUSE/TOURNEVIS À ACCOUPLEMENT SANS MOYEU M12™
TALADRO-DESTORNILLADOR SIN CUBO DE ACOPLAMIENTO DE M12™
TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND OPERATOR'S
MANUAL.
AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE ET BIEN
COMPRENDRE LE MANUEL DE L'UTILISATEUR.
PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER Y ENTENDER EL
MANUAL DEL OPERADOR.
GENERAL POWER TOOL SAFETY WARNINGS
WARNING READ ALL SAFETY WARNINGS AND ALL INSTRUCTIONS.
Failure to follow the warnings and instructions may result in electric shock, fi re and/or
serious injury. Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
• Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of fl ammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
• Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
ELECTRICAL SAFETY
WORK AREA SAFETY
• Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodifi ed plugs and matching outlets will
reduce risk of electric shock.
• Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase
the risk of electric shock.
• Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords
increase the risk of electric shock.
• When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use
of a cord suitable for outdoor use reduces the risk
of electric shock.
• If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
PERSONAL SAFETY
• Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the infl uence of drugs, alcohol or medication. A
moment of inattention while operating power tools
may result in serious personal injury.
• Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
• Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools with
your fi nger on the switch or energising power tools
that have the switch on invites accidents.
• Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
• Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewel-
lery or long hair can be caught in moving parts.
• If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
POWER TOOL USE AND CARE
• Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
• Do not use the power tool if the switch does not
turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must
be repaired.
• Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with
the power tool or these instructions to operate
the power tool. Power tools are dangerous in the
hands of untrained users.
• Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits
etc., in accordance with these instructions,
taking into account the working conditions and
the work to be performed. Use of the power tool
for operations different from those intended could
result in a hazardous situation.
BA TTER Y T OOL USE AND CARE
• Recharge only with the charger specifi ed by
the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fi re
when used with another battery pack.
• Use power tools only with specifi cally desig-
nated battery packs. Use of any other battery
packs may create a risk of injury and fi re.
2
• When battery pack is not in use, keep it away
from other metal objects like paper clips,
coins, keys, nails, screws, or other small metal
objects that can make a connection from one
terminal to another. Shorting the battery termi-
nals together may cause burns or a fi re.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact
accidentally occurs, fl ush with water. If liquid
contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation
or burns.
SERVICE
• Have your power tool serviced by a qualifi ed
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
SPECIFIC SAFETY RULES
• Hold power tool by insulated gripping surfaces, when performing an operation where the
fastener may contact hidden wiring or its own
cord. Fasteners contacting with a “live” wire may
make exposed metal parts of the power tool “live”
and could give the operator an electric shock.
• Wear ear protectors with impact drilling. Exposure to noise can cause hearing loss.
• Use auxiliary handle(s), if supplied with the
tool. Loss of control can cause personal injury.
• Keep hands away from all cutting edges and
moving parts.
• Maintain labels and nameplates. These carry
important information. If unreadable or missing,
contact a MILWAUKEE service facility for a free
replacement.
• WARNING: Some dust created by power sanding,
sawing, grinding, drilling, and other construction
activities contains chemicals known to cause
cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• lead from lead-based paint
• crystalline silica from bricks and cement and other
masonry products, and
• arsenic and chromium from chemically-treated
lumber.
Y our risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially
designed to fi lter out microscopic particles.
FUNCTIONAL DESCRIPTION
1
2
7
6
1. Bit holder collar
2. Mode selector collar
3. Torque LED
4. Fuel gauge
5. Control switch
3
4
5
6. Trigger
7. Worklight
LED
SYMBOLOGY
Direct Current
Underwriters Laboratories, Inc.
United States and Canada
No Load Revolutions per Minute (RPM)
SPECIFICATIONS
Cat. No.
2455-20 12
Volts
DC No Load RPM
0-250 Banding
0-750 Drilling
Capacities
Drilling in
Wood
1/2”
Banding
Torque
60 in.lbs.
80 in.lbs.
ASSEMBLY
WARNING Recharge only with the
charger specifi ed for the battery. For
specifi c charging instructions, read the opera-
tor’s manual supplied with your charger and
battery.
Inserting/Removing the Battery
To remove the battery , push in the release buttons
and pull the battery pack away from the tool.
To insert the battery , slide the pack into the body of
the tool. Make sure it latches securely into place.
OPERATION
WARNING Always remove battery
pack before changing or removing accessories. Only use accessories specifi cally
recommended for this tool. Others may be
hazardous.
WARNING T o reduce the risk of injury ,
wear safety goggles or glasses with side
shields.
Fuel Gauge
To determine the amount of charge left in the battery, pull the trigger . The Fuel Gauge will light up for
2-3 seconds. T o signal the end of charge, 1 light on
the fuel gauge will fl ash for 2-3 seconds.
Installing Bits and Sockets
Always remove the battery before inserting or
removing accessories. Select the proper style and
size accessories for the job.
1. To install the accessory, pull out the collar and
insert the accessory. Release the collar.
2. To remove the accessory, pull out the collar and
remove the accessory.
Setting the Mode
The mode selector collar can be
set to 60 in. lbs, 80 in. lbs, or Drill.
When properly adjusted, the clutch
will slip at the set torque to prevent
over-tightening and possibly damaging the bands.
To tighten bands, turn the mode
selector collar so the arrow lines up
with either 60 or 80, as indicated by
the band manufacterer.
3
Tightening
Tightening
60
80
T o drill, turn the mode selector collar
so the arrow lines up with
Torque LED
When the specifi ed torque is reached
Drilling
.
80
(60/80 in.lbs), the T orque LED on the
back of the tool will light.
Recalibration:
To maintain high-precision torque, the tool will
occasionally need to be recalibrated. To signify
that the tool may be out of an acceptable tolerance torque range, theTorque LED will fl ash after
the trigger is released. The tool can continue to
be used for jobs not requiring accurate torque,
but should be returned to a MILWAUKEE service
facility for recalibration before using for precision
torque work.
Please send the M12™ No–Hub Coupling Drill
Driver needing service of the torque mechanism
(or if tool has reached its 25,000 cycles) to
Milwaukee Electric Tool Corporation
13135 West Lisbon Road
Brookfi eld, Wisconsin 53005
Attention: After–Sales Service
to calibrate the M12™ No–Hub Coupling Drill Driver
to manufacturer’s specifi cation of 60/80 in–lbs,
using calibrated test equipment traceable to the
National Institute of Standards and Technology
Standards. Product will be returned with manufacturer’s statement of calibration. There is an additional charge to obtain a separate NIST - National
Institute of Standards and Technology Standards
“Certifi cate of Calibration”.
Using the Control Switch
The control switch may be set
to three positions: forward, reverse and lock. Due to a lockout
Forward Push from RIGHT
mechanism, the control switch
can only be adjusted when the
ON/OFF switch is not pressed.
Always allow the motor to come
to a complete stop before using
the control switch.
For forward (clockwise) rotation,
push in the control switch from the
Lock Push to CENTER
right side of the tool. Check the
direction of rotation before use.
For reverse (counterclockwise)
rotation, push in the control switch
from the left side of the tool.
Check direction of rotation
before use.
To lock the trigger , push the con-
trol switch to the center position.
The trigger will not work while
the control switch is in the center
locked position. Always lock the
trigger or remove the battery pack
before performing maintenance,
changing accessories, storing the
Reverse Push from LEFT
tool and any time the tool is not in use.
Battery Pack Protection
To protect the battery from damage and extend
its life, the tool’s intelligent circuit monitors current
draw, temperature, and voltage drops.
In extremely high torque, binding, stalling, and short
circuit situations that cause high current draw, the
fuel gauge will fl ash, and the tool will turn OFF. To
reset, release the trigger.
Under extreme circumstances, the internal temperature of the battery could become too high.
If this happens, the fuel gauge will fl ash and the
battery pack will shut off. Let the battery pack cool
and then continue work.
APPLICATIONS
WARNING To reduce the risk of elec-
tric shock, check work area for hidden
pipes and wires before drilling or driving screws.
This tool provides a quick, convenient means of
drilling small holes and installing and removing
bands.
Drilling in Wood, Composition Materials and
Plastic
Always use sharp bits. When using twist drill bits,
pull the bit out of the hole frequently to clear chips
from the bit fl utes. To reduce the chance of splinter-
ing, back work with a piece of scrap wood.
During binding or high torque drilling applications,
the tool may shut down. T o reset, release the trigger .
Tightening/Removing Bands
Adjust the clutch to the proper setting as indicated
by the band manufacterer. Place the proper size
socket into the tool. Fit the socket over the band fastener and pull the trigger. When the proper torque
is reqched, the clutch will slip, the tool will stop, and
the torque LED will light. Release the trigger.
When removing bands, it may be necessary to
slightly loosen the band fastener by hand before
using the tool's reverse. Fit the socket over the band
fastener. Manually rotate the tool counterclockwise
to release the torque on the fastener. Put the tool into
reverse and pull the trigger fo fully release the band.
MAINTENANCE
WARNING T o reduce the risk of injury ,
always unplug the charger and remove
the battery pack from the charger or tool
before performing any maintenance. Never
disassemble the tool, battery pack or charger.
Contact a MILWAUKEE service facility for ALL
repairs.
Maintaining Tool
Keep your tool, battery pack and charger in good repair by adopting a regular maintenance program.
After six months to one year, depending on use,
return the tool, battery pack and charger to a
MILWAUKEE service facility for:
• Lubrication
• Mechanical inspection and cleaning (gears,
spindles, bearings, housing, etc.)
• Electrical inspection (battery pack, charger,
motor)
4
• Testing to assure proper mechanical and
electrical operation
If the tool does not start or operate at full power
with a fully charged battery pack, clean the contacts
on the battery pack. If the tool still does not work
properly, return the tool, charger and battery pack,
to a MILWAUKEE service facility for repairs.
WARNING To reduce the risk of per-
sonal injury and damage, never immerse
your tool, battery pack or charger in liquid or
allow a liquid to fl ow inside them.
Cleaning
Clean dust and debris from charger and tool vents.
Keep tool handles clean, dry and free of oil or
grease. Use only mild soap and a damp cloth to
clean the tool, battery pack and charger since certain
cleaning agents and solvents are harmful to plastics
and other insulated parts. Some of these include
gasoline, turpentine, lacquer thinner, paint thinner,
chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never use
fl ammable or combustible solvents around tools.
Repairs
For repairs, return the tool, battery pack and charger to the nearest service center.
LIMITED WARRANTY - MEXICO,
CENTRAL AMERICA AND CARIBBEAN
TECHTRONIC INDUSTRIES' warranty is for 5 year since the original
purchase date. This warranty card covers any defect in material and
workmanship on this Power Tool.
To make this warranty valid, present this warranty card, sealed/stamped
by the distributor or store where you purchased the product, to the Authorized Service Center (ASC). Or, if this card has not been sealed/
stamped, present the original proof of purchase to the ASC.
Call toll-free 1 800 832 1949 to fi nd the nearest ASC, for service, parts,
accessories or components.
Procedure to make this warranty valid
Take the product to the ASC, along with the warranty card sealed/
stamped by the distributor or store where you purchased the product,
and there any faulty piece or component will be replaced without cost
for you. We will cover all freight costs relative with this warranty process.
Exceptions
This warranty is not valid in the following situations:
a) When the product is used in a different manners from the end-user
guide or instruction manual.
b) When the conditions of use are not normal.
c) When the product was modifi ed or repaired by people not authorized
by TECHTRONIC INDUSTRIES.
Note: If cord set is damaged, it should be replaced by an Authorized
Service Center to avoid electric risks.
SERVICE AND ATTENTION CENTER
Rafael Buelna No.1.
Col. Tezozomoc Mexico, Azcapotzalco D.F.
Ph. 01 800 832 1949
IMPORTED AND COMMERCIALIZED BY:
TECHTRONIC INDUSTRIES MEXICO, .S.A. DE C.V.
Av. Santa Fe 481 piso 6, Col. Curz Manca.
CP 05349, Cuajimalpa, D.F.
Model:
Date of Purchase:
Distributor or Store Stamp:
ACCESSORIES
WARNING Always remove battery
pack before changing or removing accessories. Only use accessories specifi cally
recommended for this tool. Others may be
hazardous.
For a complete listing of accessories refer to your
MILWAUKEE Electric Tool catalog or go online
to www.milwaukeetool.com. To obtain a catalog,
contact your local distributor or service center.
LIMITED WARRANTY - USA AND CANADA
Every MILWAUKEE power tool (including cordless product – tool, battery
pack(s) - see separate & distinct CORDLESS BATTERY P ACK LIMITED
WARRANTY statements & battery charger and Work Lights*) is warranted
to the original purchaser only to be free from defects in material and
workmanship. Subject to certain exceptions, MILWAUKEE will repair or
replace any part on an electric power tool which, after examination, is
determined by MILWAUKEE to be defective in material or workmanship
for a period of fi ve (5) years* after the date of purchase unless otherwise
noted. Return of the power tool to a MILWAUKEE factory Service Center
location or MILWAUKEE Authorized Service Station, freight prepaid and
insured, is required. A copy of the proof of purchase should be included
with the return product. This warranty does not apply to damage that
MILWAUKEE determines to be from repairs made or attempted by anyone
other than MILWAUKEE authorized personnel, misuse, alterations, abuse,
normal wear and tear, lack of maintenance, or accidents.
*The warranty period for, Job Site Radios, M12™ Power Port and Trade Titan™ Industrial Work Carts is one (1) year from the date of purchase. The
warranty period for a LED Work Light and LEDUpgrade Bulb is a limited
LIFETIME warranty to the original purchaser only, if during normal use the
LED bulb fails the Work Light or Upgrade Bulb will be replaced free of charge.
*This warranty does not cover Air Nailers & Stapler, Airless Paint Sprayer ,
Cordless Battery Packs, Gasoline Driven Portable Power Generators,
Hand T ools, Hoist – Electric, Lever & Hand Chain, M12™ Heated Jackets,
Reconditioned product and Test & Measurement products. There are
separate and distinct warranties available for these products.
Warranty Registration is not necessary to obtain the applicable warranty
on a MILWAUKEE power tool product. The manufacturing date of the
product will be used to determine the warranty period if no proof of
purchase is provided at the time warranty service is requested.
ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT
REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT.
IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT
PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE
BE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL
OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES,
EXPENSES, LOSSES OR DELAYS ALLEGED TO BE AS A CONSEQUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY
PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR
LOSS OF PROFITS. SOME STA TES DO NOT ALLOW THE EXCLUSION
OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES,
SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO
YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER
EXPRESS WARRANTIES, WRITTEN OR ORAL. TO THE EXTENT
PERMITTED BY LAW, MILWAUKEE DISCLAIMS ANY IMPLIED WAR-
RANTIES, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
USE OR PURPOSE; TO THE EXTENT SUCH DISCLAIMER IS NOT
PERMITTED BY LAW, SUCH IMPLIED WARRANTIES ARE LIMITED
TO THE DURATION OF THE APPLICABLE EXPRESS WARRANTY AS
DESCRIBED ABOVE. SOME ST ATES DO NOT ALLOW LIMITATIONS
ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE
LIMITATION MAY NOT APPLY TO YOU, THIS WARRANTY GIVES
YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER
RIGHTS WHICH VARY FROM STATE TO STATE.
This warranty applies to product sold in the U.S.A. and Canada only.
Please consult the ‘Service Center Search’ in the Parts & Service section of
MILWAUKEE’s website www.milwaukeetool.com or call 1.800.SAWDUST
(1.800.729.3878) to locate your nearest MILWAUKEE factory Service
Center location.
5
Loading...