Milwaukee 2445-20 User Manual

Cat. No.
No de cat.
2445-20
OPERATOR'S MANUAL MANUEL de L'UTILISATEUR MANUAL del OPERADOR
M12™ CORDLESS JIG SAW SCIE SAUTEUSE M12™ SIERRA CALADORA DE M12™
TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND OPERATOR'S MANUAL.
AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE ET BIEN COMPRENDRE LE MANUEL DE L'UTILISATEUR.
PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER Y ENTENDER EL MANUAL DEL OPERADOR.
GENERAL POWER TOOL SAFETY WARNINGS
WARNING READ ALL SAFETY WARNINGS AND ALL INSTRUCTIONS.
Failure to follow the warnings and instructions may result in electric shock, fi re and/or serious injury. Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
• Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
• Do not operate power tools in explosive atmos­pheres, such as in the presence of fl ammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause
you to lose control.
ELECTRICAL SAFETY
WORK AREA SAFETY
• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodi ed plugs and matching outlets will
reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet condi­tions. Water entering a power tool will increase
the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use
of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
PERSONAL SAFETY
• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the infl uence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with
your fi nger on the switch or energising power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewel- lery or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
POWER TOOL USE AND CARE
• Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such pre-
ventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of chil­dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the
hands of untrained users.
• Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc., in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool
for operations different from those intended could result in a hazardous situation.
BA TTER Y T OOL USE AND CARE
• Recharge only with the charger specifi ed by the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fi re when used with another battery pack.
• Use power tools only with specifi cally desig- nated battery packs. Use of any other battery
packs may create a risk of injury and fi re.
2
• When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery termi-
nals together may cause burns or a fi re.
• Under abusive conditions, liquid may be eject­ed from the battery; avoid contact. If contact accidentally occurs, fl ush with water. If liquid contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation or burns.
SERVICE
• Have your power tool serviced by a qualifi ed repair person using only identical replacement parts. This will ensure that the safety of the power
tool is maintained.
SPECIFIC SAFETY RULES
• Hold power tool by insulated gripping sur­faces, when performing an operation where the cutting accessory may contact hidden wiring.
Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
• Use clamps or another practical way to secure and support the workpiece to a stable platform.
Holding the work by hand or against your body leaves it unstable and may lead to loss of control.
• Keep hands away from all cutting edges and moving parts
• Maintain labels and nameplates. These carry
important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.
• WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paint
• crystalline silica from bricks and cement and
other masonry products, and
• arsenic and chromium from chemically-treated
lumber. Y our risk from these exposures varies, depending
on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are spe­cially designed to fi lter out microscopic particles.
SPECIFICATIONS
Cat. No. 2445-20 12 0 - 2800 3/4"
Volts DCNo Load Strokes
Per Minute
FUNCTIONAL DESCRIPTION
9
1
2
3
1. Quik-Lok tension lever
2. Anti-splinter device
3. Blade
4. Shoe cover
4
8
5
6
5. Shoe
6. Tilt angle scale
7. Shoe adjustment lever
8. Lock button
9. Trigger
SYMBOLOGY
Volts
Direct Current No Load Strokes per Minute
(SPM) Underwriters Laboratories, Inc.
United States and Canada
3
Length of
Stroke
7
ASSEMBLY
WARNING Recharge only with the
charger specifi ed for the battery. For specifi c charging instructions, read the operator’s manual supplied with your charger and bat­tery.
Inserting/Removing the Battery
To remove the battery, push in the release buttons and pull the battery pack away from the tool. To insert the battery, slide the pack into the body of the tool. Make sure it latches securely into place.
WARNING Always remove battery
pack before changing or removing acces­sories. Only use accessories specifically recommended for this tool. Others may be hazardous.
Installing saw blades
Use only T-Shank jig saw blades.
1. Remove the battery pack.
2. Pull out and hold the Quik-Lok tension lever.
3. Fit the saw blade into the groove in the support roller and push it fi rmly into the plunger as far as it will go; the lug of the saw blade must be in the plunger.
4. Release the Quik-Lok tension lever to secure the saw blade.
5. Check that the saw blade is held fi rmly; the slot in the plunger will be at an angle to the blade.
Fig. 1
Plunger
Support roller
Lug
Fig. 2
Slot
Blade
Using the anti-splinter device
The anti-splinter device helps stabilize the workpiece and reduce workpiece splinter.
1. Remove the battery pack.
2. Slide the anti-splinter device onto the shoe. Make sure the anti-splinter device is installed fl ush with the bot- tom of the shoe.
NOTE: Do not use the anti­splinter device when making bevel/angle cuts.
Using the shoe cover
The shoe cover is used to prevent marring and scratching of the workpiece surface. To attach the shoe cover:
1. Remove the battery pack.
2. Hook the front of the cover over the metal shoe.
3. Snap the rear of the shoe cover over the back of the shoe. Be sure both sides are snapped in place.
4. When the shoe cover is not needed, remove it by pulling the tabs on rear of the shoe cover down. Unhook the front of the shoe cover and remove.
Adjusting the shoe
The shoe may be tilted up to 45° in either direction. Do not use the anti-splinter device when making bevel/angle cuts. To set a tilt angle for bevel/angle cuts:
1. Remove the battery pack.
2. Loosen the shoe adjustment lever and pull the base forward slightly.
3. To set the angle to 0°, push the shoe backward into the 0° detent and tighten the shoe adjust­ment lever.
4. To set any other angle, tilt the tool to the desired angle and tighten the shoe adjustment lever. Make a test cut to verify the angle.
Fig. 4
Fig. 3
Anti-splinter device
Shoe
OPERATION
WARNING Always remove battery
pack before changing or removing acces­sories. Only use accessories specifically recommended for this tool. Others may be hazardous.
WARNING T o reduce the risk of injury ,
wear safety goggles or glasses with side shields. Keep hands away from the blade and other moving parts.
Starting and stopping the tool
1. To start the tool, grasp the handle fi rmly and pull the trigger. An LED is turned on when the trigger is pulled.
2. To vary the speed, increase or decrease pres­sure on the trigger. The further the trigger is pulled, the greater the speed.
3. To stop the tool, release the trigger. Allow the tool to come to a complete stop before removing the blade from a partial cut or laying the tool down.
Fuel Gauge
To determine the amount of charge left in the bat­tery, pull the trigger. The Fuel Gauge will light up for 2-3 seconds. T o signal the end of charge, 1 light on the fuel gauge will fl ash for 2-3 seconds.
Locking the trigger
To lock the trigger, push the trigger lock from the lock side of the tool. The trigger will not work while the switch is in the locked position. Always lock the trigger and remove the battery pack before perform­ing maintenance and changing accessories. Lock the trigger when storing the tool and when the tool is not in use. T o unlock the trigger , push the trigger lock from the
unlock side of the tool.
WARNING T o reduce the risk of injury ,
do not start the tool with the blade contacting the workpiece.
Making the Cut
1. Position the tool with the front part of the shoe on the workpiece and start the tool.
2. Hold the shoe fi rmly against the workpiece and guide the tool along the desired cutting line. Do not feed into the work too hard, light pressure on the saw blade will achieve the optimum cutting speed.
Special Cutting Techniques
1. Straight cuts — To obtain a perfectly straight cut, clamp a strip of wood as a guide along the workpiece or use a rip guide.
2. Bevel cuts — adjust the shoe to the correct angle (see Adjusting the Shoe).
3. Cutting Sheet Metal — sheet metal may vibrate when being cut. T o minimize vibration clamp, the workpiece to a wood base.
WARNING T o reduce the risk of explo-
sion, electric shock and property damage, always check the work area for hidden gas pipes, electrical wires or water pipes when making blind or plunge cuts.
Plunge Cutting
Plunge cuts can be made into soft materials without a pre-drilled hole. Harder materials require a starter hole with a diameter slightly over the width of the blade. To make a plunge cut:
1. Make sure nothing be­low the intended cut area will be damaged.
2. Without turning the tool on, place the front edge of the shoe solidly on workpiece (Fig. 5).
3. Align the blade with the intended cut line, but keep it above the workpiece.
4. Using the front edge of the shoe as a pivot, turn on the tool and gradu­ally lower the blade into the workpiece (Fig. 6).
5. When the shoe is fl at against the workpiece, normal cutting may take place (Fig. 7).
Fig. 5
Fig. 6
Fig. 7
4
5
MAINTENANCE
WARNING T o reduce the risk of injury ,
always unplug the charger and remove the battery pack from the charger or tool before performing any maintenance. Never disas­semble the tool, battery pack or charger. Contact a MILWAUKEE service facility for ALL repairs.
Maintaining Tool
Keep your tool, battery pack and charger in good repair by adopting a regular maintenance program. After six months to one year, depending on use, return the tool, battery pack and charger to A MILWAUKEE service facility for:
• Lubrication
• Mechanical inspection and cleaning (gears, spin­dles, bearings, housing, etc.)
• Electrical inspection (battery pack, charger, motor)
• T esting to assure proper mechanical and electrical operation
If the tool does not start or operate at full power with a fully charged battery pack, clean the contacts on the battery pack. If the tool still does not work properly, return the tool, charger and battery pack, to a MILWAUKEE service facility for repairs.
WARNING To reduce the risk of per-
sonal injury and damage, never immerse your tool, battery pack or charger in liquid or allow a liquid to fl ow inside them.
Cleaning
Clean dust and debris from charger and tool vents. Keep tool handles clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean the tool, battery pack and charger since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include gasoline, turpentine, lacquer thinner, paint thinner , chlorinated cleaning solvents, ammonia and house­hold detergents containing ammonia. Never use ammable or combustible solvents around tools.
Repairs
For repairs, return the tool, battery pack and charger to the nearest service center.
ACCESSORIES
WARNING Always remove battery pack
before changing or removing accessories. Only use accessories specifi cally recommend- ed for this tool. Others may be hazardous.
For a complete listing of accessories refer to your MILWAUKEE Electric Tool catalog or go online
to www.milwaukeetool.com. To obtain a catalog, contact your local distributor or service center.
LIMITED WARRANTY - USA AND CANADA
Every MILWAUKEE power tool (including cordless product – tool, battery pack(s) - see separate & distinct CORDLESS BATTERY PACK LIMITED WARRANTY statements & battery charger and Work Lights*) is war­ranted to the original purchaser only to be free from defects in material and workmanship. Subject to certain exceptions, MILWAUKEE will repair or replace any part on an electric power tool which, after examination, is determined by MILWAUKEE to be defective in material or workmanship for a period of fi ve (5) years* after the date of purchase unless otherwise noted. Return of the power tool to a MILWAUKEE factory Service Center location or MILWAUKEE Authorized Service Station, freight prepaid and insured, is required. A copy of the proof of purchase should be included with the return product. This warranty does not apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents. *The warranty period for, Job Site Radios, M12™ Power Port, M18™ Power Source, and T rade T itan™ Indus­trial Work Carts is one (1) year from the date of purchase. The warranty period for a LED Work Light and LED Upgrade Bulb is a limited LIFETIME warranty to the original purchaser only, if during normal use the LED bulb fails the Work Light or Upgrade Bulb will be replaced free of charge. *This warranty does not cover Air Nailers & Stapler, Airless Paint Sprayer, Cordless Battery Packs, Gasoline Driven Portable Power Generators, Hand Tools, Hoist – Electric, Lever & Hand Chain, M12™ Heated Jackets, Reconditioned product and Test & Measurement products. There are separate and distinct warranties avail­able for these products. Warranty Registration is not necessary to obtain the applicable warranty on a MILWAUKEE power tool product. The manufacturing date of the product will be used to determine the warranty period if no proof of purchase is provided at the time warranty service is requested. ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT . IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT . IN NO EVENT SHALL MIL- WAUKEE BE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELA YS ALLEGED TO BE AS A CONSEQUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED T O, ANY CLAIMS FOR LOSS OF PROFITS. SOME STA TES DO NOT ALLOW THE EXCLUSION OR LIMIT A TION OF IN­CIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMIT A TION OR EXCLUSION MA Y NOT APPL Y TO YOU. THIS W ARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES, WRITTEN OR ORAL. TO THE EXTENT PERMITTED BY LAW, MILWAUKEE DISCLAIMS ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMIT A TION ANY IMPLIED W ARRANTY OF MERCHANTABILITY OR FITNESS FOR A PAR TICULAR USE OR PURPOSE; TO THE EXTENT SUCH DISCLAIMER IS NOT PERMITTED BY LAW , SUCH IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THE APPLICABLE EXPRESS W ARRANTY AS DESCRIBED ABOVE. SOME ST A TES DO NOT ALLOW LIMITA TIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU, THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. This warranty applies to product sold in the U.S.A. and Canada only. Please consult the ‘Service Center Search’ in the Parts & Service section of MILWAUKEE’s website www.mil- waukeetool.com or call 1.800.SAWDUST (1.800.729.3878) to locate your nearest service facility for warranty and non-warranty service on a Milwaukee electric power tool.
LIMITED WARRANTY - MEXICO, CENTRAL AMERICA AND CARIBBEAN
TECHTRONIC INDUSTRIES' warranty is for 5 year since the original purchase date. This warranty card covers any defect in material and workmanship on this Power Tool. To make this warranty valid, present this warranty card, sealed/stamped by the distributor or store where you pur­chased the product, to the Authorized Service Center (ASC). Or , if this card has not been sealed/stamped, present the original proof of purchase to the ASC. Call toll-free 1 800 832 1949 to fi nd the nearest ASC, for service, parts, accessories or components.
Procedure to make this warranty valid
Take the product to the ASC, along with the warranty card sealed/stamped by the distributor or store where you pur­chased the product, and there any faulty piece or component will be replaced without cost for you. We will cover all freight costs relative with this warranty process.
Exceptions
This warranty is not valid in the following situations: a) When the product is used in a different manners from the end-user guide or instruction manual. b) When the conditions of use are not normal. c) When the product was modifi ed or repaired by people not authorized by TECHTRONIC INDUSTRIES. Note: If cord set is damaged, it should be replaced by an Authorized Service Center to avoid electric risks.
SERVICE AND ATTENTION CENTER
Model:
Av Presidente Mazarik 29 Piso 7, 11570 Chapultepec Morales Miguel Hidalgo, Distrito Federal, Mexico
Date of Purchase:
Ph. 52 55 4160-3547
Distributor or Store Stamp:
IMPORTED AND COMMERCIALIZED BY: TECHTRONIC INDUSTRIES MEXICO, .S.A. DE C.V. Av Presidente Mazarik 29 Piso 7, 11570 Chapultepec Morales Miguel Hidalgo, Distrito Federal, Mexico
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